A shampoo emulsifying machine with a liftable homogenizing head

Abstract

The utility model relates to cosmetic production equipment technical field discloses a shampoo emulsifying machine with liftable homogenizer head, including first support, the inner wall fixed connection of first support has a plurality of reinforcing part, a plurality of reinforcing part's outer wall fixed connection has emulsion bucket, the outer wall top fixed connection of emulsion bucket has bucket lid, the outer wall fixed connection of first support has bottom plate, the outer wall of emulsion bucket is provided with lifting mechanism, the outer wall of bucket lid is provided with sealing mechanism, the outer wall of bottom plate is provided with control mechanism. In the utility model, lifting mechanism is driven by motor drive pivot rotation, significantly prolongs the equipment life, fixed axle is through groove structure and rubber ring close cooperation, guarantees the connection firm, promotes the running stability, connecting rod supports emulsification petal to go into material, realizes efficient shearing and mixing through high -speed rotation, makes emulsification more sufficient even, whole mechanism can adapt to different capacity and liquid level, guarantees the effect of emulsification.

Description

Technical Field

[0001] This utility model relates to the field of cosmetic production equipment technology, and in particular to a shampoo emulsifier with a liftable homogenizing head. Background Technology

[0002] Shampoo is a daily cosmetic product used to clean the scalp and hair. It can remove scalp oil and hair dirt. Some products also contain nourishing ingredients to help improve hair quality and keep hair clean and smooth, meeting people's basic daily hair cleaning and care needs. To ensure that the various ingredients of shampoo are evenly mixed and the texture is stable, special equipment is needed for processing. Shampoo emulsifiers are designed for this purpose. They can achieve full emulsification of raw materials through homogenization operations, ensuring that the final product quality meets the usage standards.

[0003] Traditional shampoo emulsifiers first heat the oil and water phases to specific temperatures before adding them to an emulsification tank. A fixed homogenizing head and stirring structure generate shearing, impact, and turbulent forces, breaking down the phase boundaries and dispersing the oil phase into tiny droplets. These droplets, combined with an emulsifier, form a stable emulsion. However, this method has drawbacks: the fixed position of the homogenizing head creates shear blind zones; the emulsification is uneven at the tank bottom and walls; material residue remains at the shaft seal, and the sealing performance decreases with increasing temperature; the stirring shaft lacks rigidity and vibrates at high speeds; it lacks flexibility when adapting to different tank volumes; and the observation window offers limited visibility, making it difficult to monitor details inside the tank. Existing shampoo emulsifiers also rely on the core principles of mechanical dispersion and emulsifier stabilization to achieve emulsification. While optimizing the homogenizing head speed and stirring structure improves emulsification efficiency, these devices often lack a mechanism to raise and lower the homogenizing head. This lack of a mechanism reduces flexibility, making it unable to adapt to different volumes and liquid levels, and hindering the achievement of excellent emulsification results. Therefore, this paper proposes a shampoo emulsifier with a raiseable homogenizing head to address these issues. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a shampoo emulsifier with a height-adjustable homogenizing head, which aims to improve the problem that the existing technology cannot adapt to different volumes and liquid levels, making it difficult to ensure excellent emulsification effect.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a shampoo emulsifier with a liftable homogenizing head, comprising a first support, a plurality of reinforcing members fixedly connected to the inner wall of the first support, an emulsification tank fixedly connected to the outer wall of the plurality of reinforcing members, a tank lid fixedly connected to the top of the outer wall of the emulsification tank, a base plate fixedly connected to the outer wall of the first support, a lifting mechanism provided on the outer wall of the emulsification tank, a sealing mechanism provided on the outer wall of the tank lid, and a control mechanism provided on the outer wall of the base plate; The lifting mechanism includes a first motor, the outer wall of which is fixedly connected to the top of the outer wall of the bucket lid. The output end of the first motor is rotatably connected to a rotating shaft. The outer wall of the rotating shaft has a textured surface. The outer wall of the rotating shaft is fixedly connected to a first fixed shaft. The outer wall of the first fixed shaft is fixedly connected to a second fixed shaft. The outer wall of the first fixed shaft has a fixed groove. The outer wall of the first fixed shaft has a fixed groove. A rubber ring is fixedly connected to the outer wall of the fixed groove. A ball bearing is slidably connected to the inner wall of the textured surface. A connecting assembly is fixedly connected to the outer wall of the first fixed shaft. A driving assembly is fixedly connected to the bottom of the outer wall of the emulsification bucket.

[0006] As a further description of the above technical solution: The sealing mechanism includes a sealing ring, the outer wall of which is fixedly connected to the bottom of the outer wall of the bucket lid. A sealing groove is provided at the bottom of the outer wall of the bucket lid. A first inflation tube is connected to the top of the outer wall of the sealing ring. An adapter tube is connected to the top of the outer wall of the first inflation tube. A second inflation tube is connected to the outer wall of the adapter tube.

[0007] As a further description of the above technical solution: The sealing mechanism includes an air pump, the outer wall of which is connected to the outer wall of the second inflation tube.

[0008] As a further description of the above technical solution: The connecting assembly includes a connecting rod, the outer wall of which is fixedly connected to the outer wall of the first fixed shaft, an emulsification flap is fixedly connected to the outer wall of the connecting rod, and a fixing button is fixedly connected to the outer wall of the connecting rod.

[0009] As a further description of the above technical solution: The drive assembly includes a coupling, the outer wall of which is fixedly connected to the outer wall of the emulsification tank, and a spare motor is connected to the bottom of the outer wall of the coupling.

[0010] As a further description of the above technical solution: The control mechanism includes a control box, the outer wall of which is fixedly connected to the top of the outer wall of the base plate, and a control panel is fixedly connected to the outer wall of the control box.

[0011] As a further description of the above technical solution: A second support is fixedly connected to the right side of the outer wall of the first support, and multiple ladders are fixedly connected to the outer wall of the second support.

[0012] As a further description of the above technical solution: The outer wall of the second fixed shaft has a fixing groove.

[0013] This utility model has the following beneficial effects: 1. In this utility model, the lifting mechanism is driven by a motor to rotate the shaft. The surface of the shaft is provided with special texture and ball bearings, which effectively reduces the friction of movement and significantly extends the service life of the equipment. The fixed shaft is tightly fitted with a rubber ring through a groove structure to ensure a stable connection and improve the smoothness of operation. The connecting rod supports the emulsification petals to penetrate deep into the material. Through high-speed rotation, efficient shearing and mixing are achieved, making the emulsification more thorough and uniform. The mechanism can adapt to different capacities and liquid levels, and always ensure excellent emulsification effect.

[0014] 2. In this utility model, the sealing mechanism uses an air pump to fill the sealing ring with gas through the inflation pipe, so that it fits tightly against the interface between the bucket lid and the emulsification bucket, effectively preventing material leakage and external pollution, ensuring a clean and hygienic internal environment. The inflatable sealing design can adapt to different working conditions, significantly improving sealing reliability and operational safety. Attached Figure Description

[0015] Figure 1 This is a perspective view of a shampoo emulsifier with a liftable homogenizing head proposed in this utility model. Figure 2 This is a front view of a shampoo emulsifier with a liftable homogenizing head proposed in this utility model. Figure 3 A cross-sectional view of the emulsification tank of a shampoo emulsifier with a liftable homogenizing head proposed in this utility model. Figure 4 This is an exploded view of the first fixed shaft of a shampoo emulsifier with a liftable homogenizing head proposed in this utility model. Figure 5 This is a cross-sectional view of the lid of a shampoo emulsifier with a liftable homogenizing head, as proposed in this utility model.

[0016] Legend: 1. First support; 2. Reinforcing component; 3. Emulsifying tank; 4. Tank lid; 5. Lifting mechanism; 501. First motor; 502. Rotating shaft; 503. Texture; 504. First fixed shaft; 505. Second fixed shaft; 506. Fixed groove; 507. Rubber ring; 508. Ball bearing; 509. Connecting assembly; 5091. Connecting rod; 5092. Emulsifying flap; 5093. Fixing button; 510. Drive assembly; 5101. Spare motor; 5102. Connecting shaft; 6. Base plate; 7. Control mechanism; 701. Control box; 702. Control panel; 8. Ladder; 9. Sealing mechanism; 901. Sealing ring; 902. First inflation pipe; 903. Adaptor pipe; 904. Second inflation pipe; 905. Air pump; 906. Sealing groove; 10. Second support. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figure 1 , Figure 3 and Figure 4 This utility model provides an embodiment of a shampoo emulsifier with a liftable homogenizing head, comprising a first support 1, with multiple reinforcing members 2 fixedly connected to the inner wall of the first support 1 for connecting an emulsifying tank 3 to the first support 1, and an emulsifying tank 3 fixedly connected to the outer wall of the multiple reinforcing members 2 for containing and mixing shampoo raw materials, serving as the main container for the emulsification reaction; a lid 4 fixedly connected to the top of the outer wall of the emulsifying tank 3 for sealing the emulsifying tank 3 to prevent materials from splashing or being contaminated during the stirring process; a base plate 6 fixedly connected to the outer wall of the first support 1; a lifting mechanism 5 provided on the outer wall of the emulsifying tank 3; a sealing mechanism 9 provided on the outer wall of the lid 4; and a control mechanism 7 provided on the outer wall of the base plate 6. The control mechanism 7 includes a control box 701, which serves as the central control structure of the equipment and contains electrical components to direct and regulate the operation of the entire machine. The outer wall of the control box 701 is fixedly connected to the top of the outer wall of the base plate 6, and a control screen 702 is fixedly connected to the outer wall of the control box 701 for setting stirring parameters and displaying the working status of the equipment. The lifting mechanism 5 includes a first motor 501, which serves as the power source for the equipment, converting electrical energy into mechanical energy to provide rotational power for the stirring structure. The outer wall of the first motor 501 is fixedly connected to the top of the outer wall of the bucket lid 4. The output end of the first motor 501 is rotatably connected to a rotating shaft 502, which serves as a power transmission component, transmitting the rotational torque generated by the first motor 501 to the stirring mechanism. The outer wall of the rotating shaft 502 has a textured surface 503, which is a channel for the sliding of the ball bearings 5087. A first fixed shaft 504 is fixedly connected to the outer wall of the rotating shaft 502, and a second fixed shaft 505 is fixedly connected to the outer wall of the first fixed shaft 504. The outer wall of the first fixed shaft 504 has a fixing groove 506, which works in conjunction with a rubber ring 507 to ensure a tight fit between the first fixed shaft 504 and the second fixed shaft 505, improving the stability of the device operation. The rubber ring 507 is fixedly connected to the outer wall of the fixing groove 506. A ball bearing 508 is slidably connected to the inner wall of the texture 503 to reduce friction between the first fixed shaft 504 and the second fixed shaft 505 when rotating on the rotating shaft 502, thus improving the service life of the device. A connecting assembly 509 is fixedly connected to the outer wall of the first fixed shaft 504. The connecting component 509 includes a connecting rod 5091, connecting the rotating shaft 502 and the emulsifying flap 5092, serving to support and fix the stirring blades. The outer wall of the connecting rod 5091 is fixedly connected to the outer wall of the first fixed shaft 504. The emulsifying flap 5092 is fixedly connected to the outer wall of the connecting rod 5091, directly acting on the material. Through rotation, it shears, stirs, and mixes the raw materials in the tank to achieve emulsification. A fixing button 5093 is fixedly connected to the outer wall of the connecting rod 5091 to prevent the components on the connecting rod 5091 from becoming misaligned. A drive component 510 is fixedly connected to the bottom of the outer wall of the emulsification tank 3. The drive component 510 includes a connecting shaft 5102. The outer wall of the coupling 5102 is fixedly connected to the outer wall of the emulsification tank 3. The bottom of the outer wall of the coupling 5102 is connected to the backup motor 5101. When the first motor 501 is detected to have abnormal current, excessive temperature, or receives a fault signal, the operator will be prompted to manually start the backup motor 5101 and complete the switching. The model of the first motor 501 and the backup motor 5101 is Y2-180L-4-22kW-IP55, and the speed range is 0-3000RPM. The lifting stroke of the homogenizing head is between 500mm and 1500mm. The entire mechanism can adapt to different tank capacities and liquid levels to ensure emulsification uniformity. Specifically, the first motor 501 converts electrical energy into mechanical energy to drive the entire stirring structure. The rotating shaft 502, as a key transmission component, is responsible for transmitting the rotational torque generated by the first motor 501. It has a textured surface 503 and internally installed ball bearings 508, which significantly reduces frictional resistance during operation, thereby extending the equipment's service life. The first fixed shaft 504 and the second fixed shaft 505 are tightly connected via a fixing groove 506 and a rubber ring 507, enhancing structural stability and ensuring smooth operation. The connecting assembly 509 is connected via the first fixed shaft... The fixed shaft 504 is connected to the rotating shaft 502. The connecting rod 5091 provides support and fixation. The emulsifying valve 5092 installed at the end directly contacts the material. During rotation, it shears, stirs and mixes the raw materials, improving the emulsification uniformity. The fixing button 5093 is used to keep the position of each component on the connecting rod 5091 stable. The drive assembly 510 is located at the bottom of the emulsification tank 3 and includes the connecting shaft 5102 and the spare motor 5101, providing auxiliary power support for the structure. The whole mechanism can adapt to different tank volumes and liquid level conditions, ensuring consistent and reliable emulsification effect.

[0019] Reference Figure 1 , Figure 2 and Figure 5 The sealing mechanism 9 includes a sealing ring 901 to ensure the sealing of the interface between the lid 4 and the emulsification tank 3, preventing material leakage and the entry of external contaminants. The outer wall of the sealing ring 901 is fixedly connected to the bottom of the outer wall of the lid 4. A sealing groove 906 is provided at the bottom of the outer wall of the lid 4. The top of the outer wall of the sealing ring 901 is connected to a first inflation pipe 902. The top of the outer wall of the first inflation pipe 902 is connected to a connecting pipe 903 for connecting the first inflation pipe 902 and the second inflation pipe 904. The outer wall of the connecting pipe 903 is connected to the second inflation pipe 904. The first inflation pipe 902 and the second inflation pipe 904 work together to fill the sealing ring 901 with gas, ensuring the sealing of the lid 4. The sealing mechanism 9 includes an air pump 905, which is the power source for gas filling. The outer wall of the air pump 905 is connected to the outer wall of the second inflation pipe 904. The entire mechanism improves the sealing performance of the device. Specifically, the sealing ring 901 achieves the sealing function between the barrel lid 4 and the emulsification barrel 3, effectively preventing material leakage and the intrusion of external contaminants. The sealing ring 901 is installed in the sealing groove 906 opened at the bottom of the barrel lid 4, and the top is connected to the first inflation pipe 902. It is connected to the second inflation pipe 904 through the adapter pipe 903. The two sets of inflation pipes work together to deliver gas to the inside of the sealing ring 901. The air pump 905 serves as the power source for gas supply and is directly connected to the second inflation pipe 904. The inflation pressure makes the sealing ring 901 fully fit the sealing surface, thereby significantly improving the sealing reliability of the entire device.

[0020] Reference Figure 1 , Figure 2 and Figure 3The outer right side of the first support 1 is fixedly connected to the second support 10, and the outer wall of the second support 10 is fixedly connected to multiple ladders 8, which facilitates the maintenance of the high parts of the equipment by the operator. The first support 1 and the second support 10 provide a support foundation for the emulsification equipment. The outer wall of the second fixed shaft 505 is provided with a fixing groove 506. Specifically, the first support 1 and the second support 10 are connected to each other. The second support 10 is equipped with multiple ladders 8, which facilitates the operator to perform maintenance work on the equipment at high positions. The first support 1 and the second support 10 together provide overall support for the emulsification equipment. The fixing groove 506 opened on the surface of the second fixed shaft 505 is used to enhance the structural connection function of the device.

[0021] Working principle: First, the first motor 501 provides power to drive the rotating shaft 502 to rotate. The texture 503 on the surface of the rotating shaft 502 cooperates with the ball bearing 508 to greatly reduce the frictional resistance during the movement, which helps to extend the overall service life of the equipment. The first fixed shaft 504 is fitted with the rubber ring 507 through the fixed groove 506 on its surface, thereby fixing the first fixed shaft 504 and the second fixed shaft 505, enhancing the structural stability and making the operation more stable. One end of the connecting rod 5091 is connected to the first fixed shaft 504, and the other end supports the emulsification petal 5092 to penetrate into the material. Under the action of high-speed rotation, the material is fully sheared and mixed, thereby improving the emulsification uniformity and reaction efficiency. The mechanism can adapt to different tank volumes and liquid level changes and always maintain a good emulsification effect. Furthermore, the sealing mechanism 9 uses an air pump 905 to deliver gas through the second inflation pipe 904 and the transfer pipe 903 to the first inflation pipe 902, and finally fills the sealing ring 901. This causes the sealing ring 901 to expand and tightly press against the interface between the bucket lid 4 and the emulsification bucket 3, effectively preventing material leakage and preventing external contaminants from entering, thus ensuring the cleanliness and hygiene of the production process. The air-filled sealing structure can adaptively adjust the sealing pressure according to the actual working conditions, which not only improves the sealing reliability but also enhances the safety of the equipment during operation.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A shampoo emulsifier with a liftable homogenizing head, comprising a first support (1), characterized in that: The inner wall of the first support (1) is fixedly connected with a plurality of reinforcing parts (2), the outer wall of the plurality of reinforcing parts (2) is fixedly connected with an emulsifying tank (3), the top of the outer wall of the emulsifying tank (3) is fixedly connected with a lid (4), the outer wall of the first support (1) is fixedly connected with a base plate (6), the outer wall of the emulsifying tank (3) is provided with a lifting mechanism (5), the outer wall of the lid (4) is provided with a sealing mechanism (9), and the outer wall of the base plate (6) is provided with a control mechanism (7). The lifting mechanism (5) includes a first motor (501), the outer wall of the first motor (501) is fixedly connected to the top of the outer wall of the bucket lid (4), the output end of the first motor (501) is rotatably connected to a rotating shaft (502), the outer wall of the rotating shaft (502) is textured (503), the outer wall of the rotating shaft (502) is fixedly connected to a first fixed shaft (504), the outer wall of the first fixed shaft (504) is fixedly connected to a second fixed shaft (505), the outer wall of the first fixed shaft (504) is provided with a fixing groove (506), the outer wall of the fixing groove (506) is fixedly connected to a rubber ring (507), the inner wall of the texture (503) is slidably connected to a ball (508), the outer wall of the first fixed shaft (504) is fixedly connected to a connecting component (509), and the bottom of the outer wall of the emulsifying bucket (3) is fixedly connected to a driving component (510).

2. A shampoo emulsifier with a liftable homogenizing head according to claim 1, characterized in that: The sealing mechanism (9) includes a sealing ring (901), the outer wall of which is fixedly connected to the bottom of the outer wall of the bucket lid (4). A sealing groove (906) is provided at the bottom of the outer wall of the bucket lid (4). The top of the outer wall of the sealing ring (901) is connected to a first inflation tube (902). The top of the outer wall of the first inflation tube (902) is connected to a transfer tube (903). The outer wall of the transfer tube (903) is connected to a second inflation tube (904).

3. A shampoo emulsifier with a liftable homogenizing head according to claim 1, characterized in that: The sealing mechanism (9) includes an air pump (905), the outer wall of which is connected to the outer wall of the second inflation tube (904).

4. A shampoo emulsifier with a liftable homogenizing head according to claim 1, characterized in that: The connecting assembly (509) includes a connecting rod (5091), the outer wall of which is fixedly connected to the outer wall of the first fixed shaft (504), an emulsification flap (5092) is fixedly connected to the outer wall of the connecting rod (5091), and a fixing button (5093) is fixedly connected to the outer wall of the connecting rod (5091).

5. A shampoo emulsifier with a liftable homogenizing head according to claim 1, characterized in that: The drive assembly (510) includes a coupling (5102), the outer wall of which is fixedly connected to the outer wall of the emulsification tank (3), and a spare motor (5101) is connected to the bottom of the outer wall of the coupling (5102).

6. A shampoo emulsifier with a liftable homogenizing head according to claim 1, characterized in that: The control mechanism (7) includes a control box (701), the outer wall of the control box (701) is fixedly connected to the top of the outer wall of the base plate (6), and a control screen (702) is fixedly connected to the outer wall of the control box (701).

7. A shampoo emulsifier with a liftable homogenizing head according to claim 1, characterized in that: The outer right side of the first support (1) is fixedly connected to the second support (10), and the outer wall of the second support (10) is fixedly connected to multiple ladders (8).

8. A shampoo emulsifier with a liftable homogenizing head according to claim 1, characterized in that: The second fixed shaft (505) has a fixing groove (506) on its outer wall.

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