A diluting device for producing high polymer anticorrosive paint
Patent Information
- Application Number
- CN202521711006.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-08-12
AI Technical Summary
[0004]现有技术中,将涂料和稀释剂通过稀释筒两侧的管道输送至稀释筒内,搅拌叶在驱动组件的运转下对稀释筒内的涂料和稀释剂进行充分的混合搅拌,然而在混合搅拌过程中涂料和稀释剂会黏附在稀释筒的内部难以进行全面清理,需要人工对稀释筒的内部进行二次清理,较为费时费力,且浪费水资源,并且搅拌叶安装在转杆和连接杆上结构较为复杂,导致当需要对搅拌叶进行拆除清理时较为费时费力
[0014]1.本实用新型中,通过设置清理组件和喷洒组件,水泵进行运转,连接在水泵一侧的水管在水泵的运转下将清理箱内的清洁液进行抽出输送至另一侧水管内,另一侧水管将水流输送至连接管内,旋转喷头将连接管内的水流进行高压排出,使得清洁液全面覆盖在稀释筒内,气缸进行运转,气杆在气缸的运转下带动清理环进行移动,清洁刷在清理环的移动下对稀释筒的内壁进行刷动,配合搅拌叶对稀释筒的内部进行清理,能够对稀释筒内壁上黏附的顽固涂料和稀释剂进行清理,便于对稀释筒的内壁进行全面的清理,省时省力。
Smart Images

Figure CN224845961U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anti-corrosion coating production, and in particular to a dilution device for producing polymer anti-corrosion coatings. Background Technology
[0002] Polymer anti-corrosion coatings are a type of coating made by using high molecular polymers as the main film-forming substance, adding anti-corrosion pigments, fillers, and additives, and preparing them through specific processes. Their anti-corrosion principles encompass shielding, corrosion inhibition, and electrochemical protection, and they are widely used in marine engineering, chemical industry, construction, and energy sectors—areas with stringent anti-corrosion requirements.
[0003] For example, CN215540049U discloses a dilution device for producing anti-corrosion coatings, including a shell; a base is fixedly connected to the bottom of the shell, a feed pipe is fixedly connected to one side of the shell, a water inlet pipe is fixedly connected to one side of the shell, and a discharge pipe is fixedly connected to one side of the shell. A discharge valve is fixedly connected to the outer wall of the discharge pipe, and the discharge valve passes through the discharge pipe. Through the structural design of the shell, baffle, movable rod, stirring rod, movable block, first gear, motor, connecting rod, second gear, and stirring blade, the dilution device achieves a good mixing effect, solves the problem of poor mixing effect of general dilution devices, and enables the dilution device to effectively mix coatings and water, thereby diluting the coatings, meeting people's work needs, improving the working efficiency of the dilution device, and bringing convenience to people's work.
[0004] In the existing technology, the paint and diluent are transported into the dilution cylinder through pipes on both sides of the dilution cylinder. The stirring blades, driven by the drive assembly, thoroughly mix the paint and diluent in the dilution cylinder. However, during the mixing process, the paint and diluent adhere to the inside of the dilution cylinder, making it difficult to clean completely. This requires manual secondary cleaning of the inside of the dilution cylinder, which is time-consuming, labor-intensive, and wasteful of water resources. Furthermore, the structure of the stirring blades mounted on the rotating rod and connecting rod is relatively complex, making it time-consuming and labor-intensive to disassemble and clean the stirring blades when necessary. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a dilution device for the production of polymer anti-corrosion coatings.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a dilution device for producing polymer anti-corrosion coatings, comprising a dilution cylinder, a driving component disposed above the dilution cylinder, an installation component disposed on one side of the driving component, stirring blades disposed on both sides of the installation component, a cleaning component disposed on one side of the dilution cylinder, and a spraying component disposed on one side of the dilution cylinder.
[0007] Furthermore, the drive assembly includes a motor, which is fixedly connected to a support at the top of the dilution cylinder. A rotating rod is driven to the side of the motor near the dilution cylinder, and the rotating rod passes through the top of the dilution cylinder. A first gear is fixedly connected to the portion of the rotating rod protruding from the top of the dilution cylinder. A second gear is meshed with one side of the first gear. A connecting rod is fixedly connected to the middle of the second gear, and the connecting rod passes through the top of the dilution cylinder.
[0008] Furthermore, the mounting assembly includes mounting rings, multiple of which are respectively snapped onto the rotating rod and the connecting rod. A fixing ring is slidably connected to one side of the mounting ring, and the ring formed by the connection of the mounting ring and the fixing ring is sleeved with the rotating rod and the connecting rod. A placement groove is provided at the top of the fixing ring.
[0009] Furthermore, a fixing block is fixedly connected inside the placement groove, and a compression spring is fixedly connected to both ends of the fixing block. A limit plate is fixedly connected to the end of the compression spring away from the fixing block, and the limit plate is engaged with the connection on the mounting ring and the fixing ring. A baffle is fixedly connected to the top of the placement groove.
[0010] Furthermore, the cleaning assembly includes cylinders, two of which are fixedly connected to the top of the dilution cylinder on both sides. The end of the cylinder near the dilution cylinder is drivenly connected to a rod, which passes through the top of the dilution cylinder and is slidably connected to it. The end of the rod away from the cylinder is fixedly connected to a cleaning ring. The outer wall of the cleaning ring is fixedly connected to a ring array of cleaning brushes, which are slidably connected to the inner wall of the dilution cylinder.
[0011] Furthermore, the spraying assembly includes a cleaning box, which is disposed on one side of the dilution cylinder. A water pump is fixedly connected to the top of the cleaning box, and water pipes are threadedly connected to both sides of the water pump, with one side of the water pipe being fixedly connected to the cleaning box.
[0012] Furthermore, a connecting pipe is fixedly connected to the end of the water pipe away from the water pump on the other side. A rotating nozzle is connected to the bottom end of the connecting pipe in a linear array of threads, and the rotating nozzle penetrates the top of the dilution cylinder.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] 1. In this utility model, by setting up a cleaning component and a spraying component, the water pump operates, and the water pipe connected to one side of the water pump draws the cleaning liquid from the cleaning tank and delivers it to the other side of the water pipe. The other side of the water pipe delivers water to the connecting pipe, and the rotating nozzle discharges the water in the connecting pipe under high pressure, so that the cleaning liquid completely covers the inside of the dilution cylinder. The cylinder operates, and the air rod drives the cleaning ring to move under the operation of the cylinder. The cleaning brush brushes the inner wall of the dilution cylinder under the movement of the cleaning ring. Together with the stirring blade, the inside of the dilution cylinder is cleaned. It can clean the stubborn paint and thinner adhering to the inner wall of the dilution cylinder, making it easy to clean the inner wall of the dilution cylinder thoroughly, saving time and effort.
[0015] 2. In this utility model, by setting up an installation component, when it is necessary to carefully clean the stirring blade, the gripping block on the limiting plate is moved. The compression spring fixed at one end of the limiting plate is compressed as the limiting plate moves, causing the limiting plate to slide in the placement groove. This allows the limiting plate to move out from the top of the connection between the mounting ring and the fixed ring, releasing the limiting of the fixed ring. The fixed ring is then held and slid within the mounting ring, allowing it to move out of the mounting ring. This also releases the locking between the mounting ring and the fixed ring and the rotating rod and the connecting rod, making it easy to quickly and conveniently remove the stirring blades on the mounting ring and the fixed ring from the dilution cylinder for cleaning, saving time and effort. Attached Figure Description
[0016] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a dilution device for the production of polymer anti-corrosion coatings;
[0017] Figure 2 This utility model provides a schematic diagram of the drive component structure of a dilution device for producing polymer anti-corrosion coatings;
[0018] Figure 3 This utility model provides an enlarged schematic diagram of the cleaning component structure of a dilution device for producing polymer anti-corrosion coatings;
[0019] Figure 4 This utility model provides a schematic diagram of the installation components of a dilution device for producing polymer anti-corrosion coatings;
[0020] Figure 5 This utility model presents a schematic diagram of the spraying component structure of a dilution device for the production of polymer anti-corrosion coatings.
[0021] Legend:
[0022] 1. Dilution cylinder; 11. Motor; 12. Rotating rod; 13. First gear; 14. Second gear; 15. Connecting rod; 161. Mounting ring; 162. Fixing ring; 163. Limiting plate; 164. Fixing block; 165. Compression spring; 166. Placement slot; 167. Baffle; 17. Stirring blade; 2. Cylinder; 21. Air rod; 22. Cleaning ring; 23. Cleaning brush; 3. Cleaning box; 31. Water pump; 32. Water pipe; 33. Connecting pipe; 34. Rotating nozzle. Detailed Implementation
[0023] Please see Figure 1-5 This utility model provides a technical solution: a dilution device for producing polymer anti-corrosion coatings, including a dilution cylinder 1, a driving component is provided above the dilution cylinder 1, an installation component is provided on one side of the driving component, stirring blades 17 are provided on both sides of the installation component, a cleaning component is provided on one side of the dilution cylinder 1, and a spraying component is provided on one side of the dilution cylinder 1.
[0024] Please see Figure 1 and Figure 2 The drive assembly includes a motor 11, which is fixedly connected to a support at the top of the dilution cylinder 1. A rotating rod 12 is connected to the side of the motor 11 near the dilution cylinder 1, and the rotating rod 12 passes through the top of the dilution cylinder 1. A first gear 13 is fixedly connected to the part of the rotating rod 12 that is exposed in the dilution cylinder 1. A second gear 14 is meshed with one side of the first gear 13. A connecting rod 15 is fixedly connected to the middle of the second gear 14, and the connecting rod 15 passes through the top of the dilution cylinder 1.
[0025] In this embodiment, the motor 11 operates, and the rotating rod 12 drives the first gear 13 to rotate under the operation of the motor 11. The second gear 14 meshing on one side of the first gear 13 drives the connecting rod 15 to rotate under the rotation of the first gear 13. The stirring blades 17 on the mounting ring 161 and the fixing ring 162 fully mix and stir the coating and diluent in the dilution cylinder 1 under the rotation of the rotating rod 12 and the connecting rod 15.
[0026] Please see Figure 2 and Figure 4The mounting assembly includes mounting rings 161, which are respectively snapped onto the rotating rod 12 and the connecting rod 15. A fixing ring 162 is slidably connected to one side of the mounting ring 161, and the ring formed by the connection of the mounting ring 161 and the fixing ring 162 is sleeved with the rotating rod 12 and the connecting rod 15. A placement groove 166 is provided at the top of the fixing ring 162, and a fixing block 164 is fixedly connected inside the placement groove 166. Compression springs 165 are fixedly connected to both ends of the fixing block 164. A limit plate 163 is fixedly connected to the end of the compression spring 165 away from the fixing block 164. A gripping block is provided on the limit plate 163, and the limit plate 163 is snapped into the connection point on the mounting ring 161 and the fixing ring 162. A baffle 167 is fixedly connected to the top of the placement groove 166.
[0027] In this embodiment, when the stirring blade 17 needs to be carefully cleaned, the gripping block on the limiting plate 163 is moved. The compression spring 165 fixed at one end of the limiting plate 163 is compressed as the limiting plate 163 moves, causing the limiting plate 163 to slide in the placement groove 166. This allows the limiting plate 163 to move out from the top of the connection between the mounting ring 161 and the fixing ring 162, releasing the limiting position of the fixing ring 162. The fixing ring 162 is then held and slid within the mounting ring 161, allowing it to move out of the mounting ring 161. This also releases the engagement between the mounting ring 161 and the fixing ring 162 and the rotating rod 12 and the connecting rod 15, making it easy to quickly and conveniently remove the stirring blade 17 from the dilution cylinder 1 for cleaning.
[0028] Please see Figure 2 , Figure 3 as well as Figure 5 The cleaning assembly includes cylinders 2, two cylinders 2 are fixedly connected to the top of the dilution cylinder 1 on both sides respectively. The end of the cylinder 2 closest to the dilution cylinder 1 is connected to a rod 21, and the rod 21 passes through the top of the dilution cylinder 1 and is slidably connected to the dilution cylinder 1. The end of the rod 21 away from the cylinder 2 is fixedly connected to a cleaning ring 22. The outer wall of the cleaning ring 22 is fixedly connected to a cleaning brush 23 in an annular array, and the cleaning brush 23 is slidably connected to the inner wall of the dilution cylinder 1. The spraying assembly includes a cleaning box 3, which is located on one side of the dilution cylinder 1. The top of the cleaning box 3 is fixedly connected to a water pump 31. Both sides of the water pump 31 are threadedly connected to water pipes 32, and one side of the water pipe 32 is fixedly connected to the cleaning box 3. The other side of the water pipe 32 away from the water pump 31 is fixedly connected to a connecting pipe 33. The bottom end of the connecting pipe 33 is threadedly connected to a rotating nozzle 34 in a straight array, and the rotating nozzle 34 passes through the top of the dilution cylinder 1.
[0029] In this embodiment, the water pump 31 operates, and the water pipe 32 connected to one side of the water pump 31 draws out the cleaning liquid from the cleaning tank 3 and delivers it to the other side water pipe 32 under the operation of the water pump 31. The other side water pipe 32 delivers water to the connecting pipe 33. The rotating nozzle 34 discharges the water in the connecting pipe 33 under high pressure, so that the cleaning liquid completely covers the dilution cylinder 1. The cylinder 2 operates, and the air rod 21 drives the cleaning ring 22 to move under the operation of the cylinder 2. The cleaning brush 23 brushes the inner wall of the dilution cylinder 1 under the movement of the cleaning ring 22, and works with the stirring blade 17 to clean the inside of the dilution cylinder 1. This can clean the stubborn paint and thinner adhering to the inner wall of the dilution cylinder 1, making it easy to clean the inner wall of the dilution cylinder 1 thoroughly, saving time and effort.
[0030] Working principle: First, the paint and thinner are transported into the dilution cylinder 1 through the pipes at both ends of the dilution cylinder 1. The motor 11 is running, and the rotating rod 12 drives the first gear 13 to rotate under the operation of the motor 11. The second gear 14 meshing on one side of the first gear 13 drives the connecting rod 15 to rotate under the rotation of the first gear 13. The stirring blades 17 on the mounting ring 161 and the fixing ring 162 fully mix and stir the paint and thinner in the dilution cylinder 1 under the rotation of the rotating rod 12 and the connecting rod 15.
[0031] Next, the water pump 31 operates, and the water pipe 32 connected to one side of the water pump 31 draws the cleaning liquid from the cleaning tank 3 and delivers it to the other side of the water pipe 32. The other side of the water pipe 32 delivers water to the connecting pipe 33, and the rotating nozzle 34 discharges the water in the connecting pipe 33 under high pressure, so that the cleaning liquid completely covers the dilution cylinder 1. The cylinder 2 operates, and the air rod 21 drives the cleaning ring 22 to move under the operation of the cylinder 2. The cleaning brush 23 brushes the inner wall of the dilution cylinder 1 under the movement of the cleaning ring 22, and works with the stirring blade 17 to clean the inside of the dilution cylinder 1. This can remove stubborn paint and thinner adhering to the inner wall of the dilution cylinder 1, making it easy to thoroughly clean the inner wall of the dilution cylinder 1. When cleaning the stirring blade 17 carefully, hold the gripping block on the limiting plate 163 and move it. The compression spring 165 fixed at one end of the limiting plate 163 is compressed as the limiting plate 163 moves, causing the limiting plate 163 to slide in the placement groove 166. This allows the limiting plate 163 to move out from the top of the connection between the mounting ring 161 and the fixing ring 162, releasing the limiting position of the fixing ring 162. Hold the fixing ring 162 and slide it in the mounting ring 161, allowing the fixing ring 162 to move out of the mounting ring 161. This also releases the engagement between the mounting ring 161 and the fixing ring 162 and the rotating rod 12 and the connecting rod 15, making it easy to quickly and conveniently remove the stirring blade 17 on the mounting ring 161 and the fixing ring 162 from the dilution cylinder 1 for cleaning.
Claims
1. A dilution device for producing polymer anti-corrosion coatings, comprising a dilution cylinder (1), characterized in that: A drive assembly is provided above the dilution cylinder (1), an installation assembly is provided on one side of the drive assembly, stirring blades (17) are provided on both sides of the installation assembly, a cleaning assembly is provided on one side of the dilution cylinder (1), and a spraying assembly is provided on one side of the dilution cylinder (1). The mounting assembly includes mounting rings (161), and multiple mounting rings (161) are respectively snapped onto the rotating rod (12) and the connecting rod (15). A fixing ring (162) is slidably connected to one side of the mounting ring (161), and the ring formed by the connection of the mounting ring (161) and the fixing ring (162) is sleeved with the rotating rod (12) and the connecting rod (15). A placement groove (166) is provided at the top of the fixing ring (162).
2. The dilution device for producing polymer anti-corrosion coatings according to claim 1, characterized in that: The drive assembly includes a motor (11), which is fixedly connected to a support at the top of the dilution cylinder (1). A rotating rod (12) is connected to the side of the motor (11) near the dilution cylinder (1), and the rotating rod (12) passes through the top of the dilution cylinder (1). A first gear (13) is fixedly connected to the part of the rotating rod (12) that protrudes from the dilution cylinder (1). A second gear (14) is meshed with one side of the first gear (13). A connecting rod (15) is fixedly connected to the middle of the second gear (14), and the connecting rod (15) passes through the top of the dilution cylinder (1).
3. The dilution device for producing polymer anti-corrosion coatings according to claim 1, characterized in that: A fixing block (164) is fixedly connected inside the placement groove (166). Compression springs (165) are fixedly connected to both ends of the fixing block (164). A limiting plate (163) is fixedly connected to the end of the compression spring (165) away from the fixing block (164). The limiting plate (163) is engaged with the connection on the mounting ring (161) and the fixing ring (162). A baffle (167) is fixedly connected to the top of the placement groove (166).
4. The dilution device for producing polymer anti-corrosion coatings according to claim 1, characterized in that: The cleaning assembly includes cylinders (2), two cylinders (2) are fixedly connected to the top of the dilution cylinder (1) on both sides respectively. The cylinder (2) is connected to a rod (21) at the end near the dilution cylinder (1), and the rod (21) passes through the top of the dilution cylinder (1) and is slidably connected to the dilution cylinder (1). The end of the rod (21) away from the cylinder (2) is fixedly connected to a cleaning ring (22). The outer wall of the cleaning ring (22) is fixedly connected to a cleaning brush (23) in an annular array, and the cleaning brush (23) is slidably connected to the inner wall of the dilution cylinder (1).
5. The dilution device for producing polymer anti-corrosion coatings according to claim 1, characterized in that: The spraying assembly includes a cleaning box (3), which is located on one side of the dilution cylinder (1). A water pump (31) is fixedly connected to the top of the cleaning box (3). Water pipes (32) are threadedly connected to both sides of the water pump (31), and one side of the water pipe (32) is fixedly connected to the cleaning box (3).
6. The dilution device for producing polymer anti-corrosion coatings according to claim 5, characterized in that: On the other side, the end of the water pipe (32) away from the water pump (31) is fixedly connected to a connecting pipe (33), and the bottom end of the connecting pipe (33) is connected to a rotating nozzle (34) in a straight array threaded manner, and the rotating nozzle (34) penetrates the top of the dilution cylinder (1).
Citation Information
Patent Citations
Diluting device for anticorrosive paint production
CN215540049U