Enamel reaction kettle with inner wall descaling function
Patent Information
- Application Number
- CN202521250127.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-06-18
AI Technical Summary
[0004]针对现有技术的不足，本实用新型提供了一种具有内壁除垢功能的搪瓷反应釜，解决了搪瓷内胆出现损坏的问题
[0012]本实用新型提供了一种具有内壁除垢功能的搪瓷反应釜。与现有技术相比具备以下有益效果：
Smart Images
Figure CN224846066U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of enamel-lined reactor technology, specifically to an enamel-lined reactor with an inner wall descaling function. Background Technology
[0002] Enameled reactors are composite materials made by lining the inner surface of a steel container with high-silica glass, then firing it at high temperatures to firmly bond it to the metal surface. Therefore, they possess the dual advantages of glass stability and metal strength, making them excellent corrosion-resistant equipment. Enameled reactors come in two structures: open and closed. Open reactors have a separate body and lid connected by gaskets and clamps, typically with a volume below 5000L. Closed reactors have an integrated body and lid, typically with a volume above 5000L. Each structure has its advantages. Open reactors are easier to disassemble, and if there is a problem with the nozzle on the lid, it is easy to remove and repair it separately. Closed reactors offer better sealing performance. Generally, open reactors also come in two types: flat-welded flange connections and flat-lid connections.
[0003] Existing enamel-lined reactors, while capable of descaling the inner wall, mostly rely on high-pressure nozzles or scrapers, which can damage the enamel liner and reduce its service life. Therefore, we propose an enamel-lined reactor with an inner wall descaling function to solve the aforementioned problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an enamel-lined reactor with an inner wall descaling function, which solves the problem of damage to the enamel-lined inner liner.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an enamel-lined reactor with an inner wall descaling function, comprising a stirring assembly, wherein the stirring assembly is used for stirring and reacting materials; A guiding component, disposed on the top surface of the stirring component, is used to guide the material; and A descaling component is disposed in the inner cavity of the guide component and is used to descale the inner wall of the stirring component.
[0006] Preferably, the stirring assembly includes a vessel body, a support column is provided on the bottom surface of the vessel body, a discharge pipe is provided on the bottom surface of the vessel body, a servo motor is provided on both sides of the discharge pipe, and an anchor-type stirring paddle is provided at the output end of each of the two servo motors.
[0007] Preferably, the guiding component includes a guiding plate disposed on the top surface of the vessel body. A cover plate is disposed on the top surface of the guiding plate. A limiting plate is disposed at the lower position of the inner cavity of the guiding plate. A feed pipe is disposed on one side of the top surface of the cover plate, and a water supply pipe is disposed on the other side of the top surface of the cover plate. A limiting hole is opened at the center of the top surface of the limiting plate. A locking groove is opened on one side of the limiting plate. There are four locking grooves, and the four locking grooves are distributed in a circumferential array.
[0008] Preferably, the top surface of the cover plate is provided with fixing bolts, and there are four fixing bolts arranged in a circumferential array.
[0009] Preferably, the descaling component includes a telescopic rod disposed within the cavity of the limiting hole. A cross plate is disposed at the output end of the telescopic rod, a connecting ring is disposed outside the cross plate, and an arc plate is disposed outside the connecting ring. Four arc plates are disposed and arranged in a circumferential array. A servo motor is disposed at the center of the bottom surface of the output end of the telescopic rod, and sponges and brushes are disposed on the arc plates respectively.
[0010] Preferably, the arc-shaped plate has semi-circular fixing holes at the points where it contacts the sponge and the brush, and multiple semi-circular fixing holes are provided, with locking bolts installed in the inner cavities of two of the semi-circular fixing holes.
[0011] Preferably, the arc-shaped plate, sponge, and brush are fitted into the locking groove, which is used to limit and guide the arc-shaped plate, sponge, and brush. Beneficial effects
[0012] This invention provides an enamel-lined reactor with an internal wall descaling function. Compared with the prior art, it has the following advantages: This enamel-lined reactor with internal descaling function first places the stirring assembly in a preset position when descaling the inner wall of the reactor is required. Then, the guide assembly is fixedly connected to the top surface of the stirring assembly. Since the descaling assembly is fixedly connected to the inner cavity of the guide assembly, the stirring assembly provides support for the guide assembly, which in turn provides support for the descaling assembly. This allows the guide assembly to guide the material. Then, through the stirring assembly, the material inside the reactor is mixed, which promotes heat transfer and ensures uniform distribution of material and temperature inside the reactor, improving reaction efficiency. Then, through the descaling assembly, the output end of the descaling assembly can descale the inner wall of the stirring assembly, thereby preventing poor heat exchange caused by scale deposition, avoiding local overheating of the reactor, improving the heat transfer efficiency of the reactor, protecting the inner wall material of the reactor, and extending the service life of the reactor body. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall cross-sectional structure of this utility model.
[0014] Figure 2 This is a cross-sectional structural diagram of the stirring assembly of this utility model.
[0015] Figure 3 This is a cross-sectional structural diagram of the guide component of this utility model.
[0016] Figure 4 This is a cross-sectional structural diagram of the descaling component of this utility model.
[0017] In the diagram: 1. Stirring assembly; 11. Kettle body; 12. Support column; 13. Discharge pipe; 14. Servo motor; 15. Anchor-type stirring paddle; 2. Guiding assembly; 21. Guide plate; 22. Cover plate; 23. Limiting plate; 24. Feed pipe; 25. Water pipe; 26. Limiting hole; 27. Engaging groove; 28. Fixing bolt; 3. Descaling assembly; 31. Telescopic rod; 32. Cross plate; 33. Connecting ring; 34. Arc plate; 35. Servo motor; 36. Semi-circular fixing hole; 37. Locking bolt; 38. Sponge; 39. Brush. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1 - Figure 4 This utility model provides a technical solution: an enamel-lined reactor with an inner wall descaling function, including a stirring assembly 1, which is used to stir and react materials; a guiding assembly 2, which is disposed on the top surface of the stirring assembly 1 and is used to guide the materials; and a descaling assembly 3, which is disposed in the inner cavity of the guiding assembly 2 and is used to descal the inner wall of the stirring assembly 1. When descaling the inner wall of an enamel-lined reactor is required, first, the stirring assembly 1 is placed in a preset position, and then the guiding assembly 2 is fixedly connected to the top surface of the stirring assembly 1. Since the descaling assembly 3 is fixedly connected to the inner cavity of the guiding assembly 2, the stirring assembly 1 can provide support for the guiding assembly 2, and the guiding assembly 2 can provide support for the descaling assembly 3, so that the guiding assembly 2 can guide the material. Then, through the stirring assembly 1, the material inside the reactor can be mixed, thereby promoting heat transfer and ensuring uniform distribution of material and temperature inside the reactor, thus improving reaction efficiency. Then, through the descaling assembly 3, the output end of the descaling assembly 3 can perform descaling treatment on the inner wall of the stirring assembly 1, thereby preventing poor heat exchange caused by scale deposition, avoiding local overheating of the reactor, improving the heat transfer efficiency of the reactor, protecting the inner wall material of the reactor, and extending the service life of the reactor body.
[0020] See Figure 1 , Figure 3 The stirring assembly 1 includes a vessel body 11, a support column 12 is provided on the bottom surface of the vessel body 11, a discharge pipe 13 is provided on the bottom surface of the vessel body 11, a servo motor 14 is provided on both sides of the discharge pipe 13, and an anchor-type stirring paddle 15 is provided at the output end of the two servo motors 14. The vessel body 11 in the stirring assembly 1 can be placed in a preset position and can also provide support for the support column 12. Since the bottom surface of the vessel body 11 is inlaid with a discharge pipe 13, and servo motors 14 are fixedly connected to both sides of the discharge pipe 13, and the output ends of the two servo motors 14 are fixedly connected to anchor-type stirring paddles 15, the output ends of the servo motors 14 can rotate while driving the anchor-type stirring paddles 15 to rotate, thereby enabling the materials in the vessel body 11 to be efficiently mixed so that the mixed materials can be discharged through the discharge pipe 13.
[0021] See Figure 1 , Figure 3 The guiding component 2 includes a guiding plate 21, which is disposed on the top surface of the vessel body 11. A cover plate 22 is disposed on the top surface of the guiding plate 21. A limiting plate 23 is disposed at the lower position of the inner cavity of the guiding plate 21. A feed pipe 24 is disposed on one side of the top surface of the cover plate 22, and a water supply pipe 25 is disposed on the other side of the top surface of the cover plate 22. A limiting hole 26 is opened at the center of the top surface of the limiting plate 23. A locking groove 27 is opened on one side of the limiting plate 23. There are four locking grooves 27, which are distributed in a circumferential array. A fixing bolt 28 is disposed on the top surface of the cover plate 22. There are four fixing bolts 28, which are distributed in a circumferential array. The guide plate 21 in the guide assembly 2 can be fixedly connected to the top surface of the vessel body 11 and also provide an installation base for the cover plate 22. Since a limiting plate 23 is fixedly connected to the lower part of the inner cavity of the guide plate 21, and a feed pipe 24 is embedded in one side of the top surface of the cover plate 22 while a water supply pipe 25 is embedded in the other side, the limiting plate 23 can provide support for the feed pipe 24 and the water supply pipe 25. This allows workers to add materials into the inner cavity of the vessel body 11 through the feed pipe 24 and water into the inner cavity of the vessel body 11 through the water supply pipe 25, improving convenience. Since a limiting hole 26 is opened in the center of the top surface of the limiting plate 23, the limiting hole 26 can be positioned to support the descaling component. 3. Limiting and fixing are performed to ensure the stability of the descaling component 3. Since the limiting plate 23 has a locking groove 27 on one side, and there are four locking grooves 27, and the four locking grooves 27 are distributed in a circumferential array, the locking grooves 27 can limit the output end of the descaling component 3, thereby ensuring the stability of the descaling component 3 during the material reaction process. Since the top surface of the cover plate 22 is rotatably connected with fixing bolts 28, and there are four fixing bolts 28, and the four fixing bolts 28 are distributed in a circumferential array, the cover plate 22 can be fixedly connected to the top surface of the guide plate 21 by fixing bolts 28, thereby facilitating disassembly by the staff, so that the staff can easily inspect the descaling component 3.
[0022] See Figure 1 , Figure 3 The descaling component 3 includes a telescopic rod 31, which is disposed in the inner cavity of the limiting hole 26. A cross plate 32 is disposed at the output end of the telescopic rod 31. A connecting ring 33 is disposed on the outside of the cross plate 32. An arc plate 34 is disposed on the outside of the connecting ring 33. Four arc plates 34 are disposed in a circular array. A servo motor 35 is disposed at the center of the bottom surface of the output end of the telescopic rod 31. A sponge 38 and a brush 39 are disposed on the arc plate 34 respectively. Semicircular fixing holes 36 are provided at the contact points between the arc plate 34 and the sponge 38 and the brush 39. Multiple semicircular fixing holes 36 are provided. Locking bolts 37 are disposed in the inner cavity of two semicircular fixing holes 36. The arc plate 34, the sponge 38 and the brush 39 are attached to the locking groove 27. The locking groove 27 is used to limit and guide the arc plate 34, the sponge 38 and the brush 39. The telescopic rod 31 in the descaling assembly 3 can be fixedly connected to the inner cavity of the limiting hole 26 and also provide an installation base for the cross plate 32. Since a connecting ring 33 is fixedly connected to the outside of the cross plate 32, and an arc-shaped plate 34 is fixedly connected to the outside of the connecting ring 33, and four arc-shaped plates 34 are fixedly connected and distributed in a circumferential array, the cross plate 32 can provide support for the arc-shaped plate 34 through the connecting ring 33. In this way, the output end of the telescopic rod 31 can extend and retract while the connecting ring 33 moves up and down through the cross plate 32. The movement allows the connecting ring 33 to move the arc plate 34 up and down, thereby adjusting the position of the arc plate 34. Since a servo motor 35 is fixedly connected to the center of the bottom surface of the output end of the telescopic rod 31, the telescopic rod 31 provides support for the servo motor 35. This allows the output end of the servo motor 35 to rotate while simultaneously rotating the cross plate 32, so that the cross plate 32 can drive the arc plate 34 to rotate via the connecting ring 33. Because the arc plate 34 is connected to a sponge 38 and a brush 39 respectively, it allows the arc plate to rotate. The plate 34 drives the sponge 38 and brush 39 to rotate, thereby enabling the sponge 38 and brush 39 to descale the inner wall of the vessel 11. Simultaneously, because the sponge 38 and brush 39 are soft, they will not damage the inner wall of the vessel 11, while effectively removing dirt from the inner wall. This allows the sponge 38 to perform initial descaling of the inner wall of the vessel 11, and the brush 39 to thoroughly clean any remaining stubborn dirt, thus improving descaling efficiency. Multiple semi-circular fixing holes 36 are provided, and two semi-circular fixing holes 36 are... The cavity is rotatably connected by a locking bolt 37. At the same time, the arc-shaped plate 34, the sponge 38, and the brush 39 are attached to the locking groove 27, so that the arc-shaped plate 34 can be connected to the sponge 38 and the brush 39 by the locking bolt 37. This allows the operator to disassemble and replace the sponge 38 and the brush 39, thus ensuring the descaling effect of the sponge 38 and the brush 39 and ensuring a more thorough descaling effect. At the same time, the locking groove 27 can limit and guide the arc-shaped plate 34, the sponge 38, and the brush 39.
[0023] During operation, when descaling the inner wall of the enamel-lined reactor is required, the stirring assembly 1 is first placed in a preset position, and then the guiding assembly 2 is fixedly connected to the top surface of the stirring assembly 1. Since the descaling assembly 3 is fixedly connected to the inner cavity of the guiding assembly 2, the stirring assembly 1 can provide support for the guiding assembly 2, and the guiding assembly 2 can provide support for the descaling assembly 3, so that the guiding assembly 2 can guide the material. Then, through the stirring assembly 1, the material inside the reactor can be mixed, thereby promoting heat transfer and ensuring uniform distribution of material and temperature inside the reactor, improving reaction efficiency. Then, through the descaling assembly 3, the output end of the descaling assembly 3 can perform descaling treatment on the inner wall of the stirring assembly 1, thereby preventing poor heat exchange caused by scale deposition, avoiding local overheating of the reactor, improving the heat transfer efficiency of the reactor, protecting the inner wall material of the reactor, and extending the service life of the reactor body.
[0024] The vessel body 11 in the stirring assembly 1 can be placed in a preset position and can also provide support for the support column 12. Since the bottom surface of the vessel body 11 is inlaid with a discharge pipe 13, and servo motors 14 are fixedly connected to both sides of the discharge pipe 13, and the output ends of the two servo motors 14 are fixedly connected to anchor-type stirring paddles 15, the output ends of the servo motors 14 can rotate while driving the anchor-type stirring paddles 15 to rotate, thereby enabling the materials in the vessel body 11 to be efficiently mixed so that the mixed materials can be discharged through the discharge pipe 13.
[0025] The guide plate 21 in the guide assembly 2 can be fixedly connected to the top surface of the vessel body 11 and also provide an installation base for the cover plate 22. Since a limiting plate 23 is fixedly connected to the lower part of the inner cavity of the guide plate 21, and a feed pipe 24 is embedded in one side of the top surface of the cover plate 22 while a water supply pipe 25 is embedded in the other side, the limiting plate 23 can provide support for the feed pipe 24 and the water supply pipe 25. This allows workers to add materials into the inner cavity of the vessel body 11 through the feed pipe 24 and water into the inner cavity of the vessel body 11 through the water supply pipe 25, improving convenience. Since a limiting hole 26 is opened in the center of the top surface of the limiting plate 23, the limiting hole 26 can be positioned to support the descaling component. 3. Limiting and fixing are performed to ensure the stability of the descaling component 3. Since the limiting plate 23 has a locking groove 27 on one side, and there are four locking grooves 27, and the four locking grooves 27 are distributed in a circumferential array, the locking grooves 27 can limit the output end of the descaling component 3, thereby ensuring the stability of the descaling component 3 during the material reaction process. Since the top surface of the cover plate 22 is rotatably connected with fixing bolts 28, and there are four fixing bolts 28, and the four fixing bolts 28 are distributed in a circumferential array, the cover plate 22 can be fixedly connected to the top surface of the guide plate 21 by fixing bolts 28, thereby facilitating disassembly by the staff, so that the staff can easily inspect the descaling component 3.
[0026] The telescopic rod 31 in the descaling assembly 3 can be fixedly connected to the inner cavity of the limiting hole 26 and also provide an installation base for the cross plate 32. Since a connecting ring 33 is fixedly connected to the outside of the cross plate 32, and an arc-shaped plate 34 is fixedly connected to the outside of the connecting ring 33, and four arc-shaped plates 34 are fixedly connected and distributed in a circumferential array, the cross plate 32 can provide support for the arc-shaped plate 34 through the connecting ring 33. In this way, the output end of the telescopic rod 31 can extend and retract while the connecting ring 33 moves up and down through the cross plate 32. The movement allows the connecting ring 33 to move the arc plate 34 up and down, thereby adjusting the position of the arc plate 34. Since a servo motor 35 is fixedly connected to the center of the bottom surface of the output end of the telescopic rod 31, the telescopic rod 31 provides support for the servo motor 35. This allows the output end of the servo motor 35 to rotate while simultaneously rotating the cross plate 32, so that the cross plate 32 can drive the arc plate 34 to rotate via the connecting ring 33. Because the arc plate 34 is connected to a sponge 38 and a brush 39 respectively, it allows the arc plate to rotate. The plate 34 drives the sponge 38 and brush 39 to rotate, thereby enabling the sponge 38 and brush 39 to descale the inner wall of the vessel 11. Simultaneously, because the sponge 38 and brush 39 are soft, they will not damage the inner wall of the vessel 11, while effectively removing dirt from the inner wall. This allows the sponge 38 to perform initial descaling of the inner wall of the vessel 11, and the brush 39 to thoroughly clean any remaining stubborn dirt, thus improving descaling efficiency. Multiple semi-circular fixing holes 36 are provided, and two semi-circular fixing holes 36 are... The cavity is rotatably connected by a locking bolt 37. At the same time, the arc-shaped plate 34, the sponge 38, and the brush 39 are attached to the locking groove 27, so that the arc-shaped plate 34 can be connected to the sponge 38 and the brush 39 by the locking bolt 37. This allows the operator to disassemble and replace the sponge 38 and the brush 39, thus ensuring the descaling effect of the sponge 38 and the brush 39 and ensuring a more thorough descaling effect. At the same time, the locking groove 27 can limit and guide the arc-shaped plate 34, the sponge 38, and the brush 39.
[0027] In summary, this device can descale the inner wall of the reactor, prevent damage to the enamel liner, and replace the sponge 38 and brush 39, thereby ensuring the descaling effect and improving the service life of the enamel liner.
[0028] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
Claims
1. An enamel-lined reactor with internal wall descaling function, characterized in that: include: A stirring assembly (1) is used to stir and react materials. A guiding component (2), wherein the guiding component (2) is disposed on the top surface of the stirring component (1), the guiding component (2) being used to guide the material; and Descaling component (3), the descaling component (3) is disposed in the inner cavity of the guide component (2), the descaling component (3) is used to descale the inner wall of the stirring component (1); The stirring assembly (1) includes a vessel body (11), a support column (12) is provided on the bottom surface of the vessel body (11), a discharge pipe (13) is provided on the bottom surface of the vessel body (11), a servo motor (14) is provided on both sides of the discharge pipe (13), and an anchor-type stirring paddle (15) is provided at the output end of the two servo motors (14). The guiding component (2) includes a guiding plate (21), which is disposed on the top surface of the vessel body (11). A cover plate (22) is disposed on the top surface of the guiding plate (21). A limiting plate (23) is disposed at the lower position of the inner cavity of the guiding plate (21). A feed pipe (24) is disposed on one side of the top surface of the cover plate (22), and a water supply pipe (25) is disposed on the other side of the top surface of the cover plate (22). A limiting hole (26) is opened at the center of the top surface of the limiting plate (23). A locking groove (27) is opened on one side of the limiting plate (23). There are four locking grooves (27), which are distributed in a circular array. The descaling component (3) includes a telescopic rod (31), which is located in the inner cavity of the limiting hole (26). A cross plate (32) is provided at the output end of the telescopic rod (31). A connecting ring (33) is provided on the outside of the cross plate (32). An arc plate (34) is provided on the outside of the connecting ring (33). There are four arc plates (34), which are arranged in a circular array. A servo motor (35) is provided at the center of the bottom surface of the output end of the telescopic rod (31). A sponge (38) and a brush (39) are provided on the arc plates (34).
2. The enamel-lined reactor with internal wall descaling function according to claim 1, characterized in that: The top surface of the cover plate (22) is provided with fixing bolts (28), and there are four fixing bolts (28) arranged in a circular array.
3. The enamel-lined reactor with internal wall descaling function according to claim 1, characterized in that: The arc plate (34) is provided with a semi-circular fixing hole (36) at the point where it contacts the sponge (38) and the brush (39). Multiple semi-circular fixing holes (36) are provided, and locking bolts (37) are provided in the inner cavity of two semi-circular fixing holes (36).
4. The enamel-lined reactor with internal wall descaling function according to claim 3, characterized in that: The arc plate (34), sponge (38) and brush (39) are attached to the locking groove (27), which is used to limit and guide the arc plate (34), sponge (38) and brush (39).