A stirring device for hydrolyzing proteins
Patent Information
- Application Number
- CN202521693410.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-08-11
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了一种水解蛋白用搅拌装置,具备便于同步粉碎和搅拌等优点,解决了部分原料的质量相对较大,因此需要对原料粉碎处理,而粉碎和搅拌装置设置为两个不同的装置,无法同步进行粉碎和搅拌处理,降低了水解效率的问题
[0016]1、该水解蛋白用搅拌装置,通过启动驱动电机能够带动第一安装轴和第二安装轴转动,由此带动第一搅拌叶和分散盘转动,并带动第二搅拌叶和刮料板同步转动,通过设置的第一搅拌叶、第二搅拌叶和刮料板对罐体内部的原料进行搅拌,同时在分散盘的旋转作用下将罐体内部的原料剪切粉碎,实现粉碎和搅拌的同步进行,提高了水解效率,解决了部分原料的质量相对较大,因此需要对原料粉碎处理,而粉碎和搅拌装置设置为两个不同的装置,无法同步进行粉碎和搅拌处理,降低了水解效率的问题。
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Figure CN224846067U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydrolyzed protein production technology, specifically to a stirring device for hydrolyzed protein. Background Technology
[0002] Hydrolyzed vegetable protein generally refers to the intermediate mixed colloidal solution of polypeptides and amino acids obtained by hydrolyzing protein-containing plant tissues under the action of acids, alkalis, or enzymes, followed by spray drying. Hydrolyzed vegetable protein products are typically pale yellow to yellowish-brown liquids, pastes, powders, or granules. Pastes contain 17%-21% water, while powders and granules contain 3%-7% water and 5%-14% total nitrogen. A 2% aqueous solution has a pH of 5.0-6.5. The composition of umami substances and amino acids varies depending on the raw materials used.
[0003] Hydrolyzed plant protein is rich in amino acids, peptides, organic acids, trace elements, nucleotides, inorganic salts, and carbohydrates. The raw material, plant protein, is abundant, and its nutritional value is close to that of animal protein. It is also low in cholesterol, easier to digest, and contains a large number of essential amino acids, which can enhance the nutritional components of food.
[0004] In the existing process of producing hydrolyzed plant protein, a mixer is required to participate in the hydrolysis reaction of the raw materials. However, before mixing, some raw materials have a relatively large mass, so they need to be crushed. The crushing and mixing devices are set up as two different devices, which cannot be crushed and mixed at the same time, thus reducing the hydrolysis efficiency. Therefore, a mixing device for hydrolyzed protein is proposed to solve the above-mentioned problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a stirring device for hydrolyzing proteins, which has the advantages of facilitating simultaneous crushing and stirring. This solves the problem that some raw materials have relatively large masses, thus requiring crushing treatment. However, since the crushing and stirring devices are set up as two different devices, they cannot be crushed and stirred simultaneously, which reduces the hydrolysis efficiency.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a stirring device for hydrolyzing protein, comprising a support and a tank fixedly installed inside the support, a cover plate provided on the upper side of the tank, a top plate provided above the cover plate, a stirring mechanism provided between the top plate and the tank, and a lifting mechanism provided on the outer side of the cover plate;
[0007] The stirring mechanism includes a drive motor fixedly mounted on the top of the top plate, a main gear fixedly mounted on the output shaft of the drive motor, a driven gear meshing on the tooth surface of the main gear, a first mounting shaft extending into the tank body fixedly mounted on the bottom of the main gear, a second mounting shaft extending into the tank body fixedly mounted on the bottom of the driven gear, a first stirring blade fixedly mounted on the lower part of the first mounting shaft, and a dispersing disc fixedly mounted on the lower part of the second mounting shaft.
[0008] The lifting mechanism includes a hydraulic rod fixedly installed on the top of the support, and a connecting block is fixedly installed on the output shaft of the hydraulic rod. The connecting block is fixedly connected to one side of the cover plate.
[0009] Furthermore, a vertical plate is fixedly installed on one side of the top plate, and the vertical plate is fixedly installed on one side of the bracket.
[0010] Furthermore, a strip-shaped opening is provided on the inner side of the cover plate, and both the first mounting shaft and the second mounting shaft pass through the inner side of the strip-shaped opening.
[0011] Furthermore, the diameter of the main gear is larger than that of the driven gear, and the upper side of the driven gear is connected to the bottom of the top plate via a bearing.
[0012] Furthermore, there are three first stirring blades, and each of the three first stirring blades is fixedly connected to a second stirring blade at the end away from the first mounting shaft. The first stirring blades are located at the bottom inner wall of the tank, and the second stirring blades are located at the inner side wall of the tank. A connecting ring is fixedly installed at the upper end of the three second stirring blades.
[0013] Furthermore, scraper plates are fixedly connected to the outer sides of both the first and second stirring blades. The scraper plate on the first stirring blade is in contact with the inner bottom wall of the tank, and the scraper plate on the second stirring blade is in contact with the inner side wall of the tank. The scraper plates on the first and second stirring blades are respectively staggered.
[0014] Furthermore, a guide rail is fixedly installed on the upper side of the bracket, and a slider is fixedly connected to the side of the connecting block near the guide rail, with the slider slidingly engaging with the outer side of the guide rail.
[0015] Compared with the prior art, the present invention provides a stirring device for hydrolyzing proteins, which has the following advantages:
[0016] 1. This stirring device for hydrolyzing protein, by starting the drive motor, can drive the first and second mounting shafts to rotate, thereby driving the first stirring blade and the dispersing disc to rotate, and driving the second stirring blade and the scraper to rotate synchronously. The first stirring blade, the second stirring blade and the scraper are set to stir the raw materials inside the tank. At the same time, under the action of the rotation of the dispersing disc, the raw materials inside the tank are sheared and crushed. The crushing and stirring are carried out simultaneously, which improves the hydrolysis efficiency. It solves the problem that some raw materials have relatively large weight and therefore need to be crushed. However, the crushing and stirring devices are set as two different devices, which cannot be crushed and stirred at the same time, thus reducing the hydrolysis efficiency.
[0017] 2. The stirring device for hydrolyzed protein improves the stirring effect through the cooperation of the second stirring blade and the first stirring blade. The scraper can scrape off the material adhering to the inner wall of the tank, thereby improving the stirring efficiency.
[0018] 3. The stirring device for hydrolyzed protein can move the connecting block up and down by activating the hydraulic rod, thereby adjusting the height of the cover plate. By adjusting the cover plate to move upward, it is convenient to pour the material into the tank. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is a schematic diagram of the structure of the tank and stirring mechanism of this utility model;
[0021] Figure 3 This is a schematic diagram of the stirring mechanism of this utility model;
[0022] Figure 4 This is a schematic diagram of the lifting mechanism of this utility model.
[0023] In the diagram: 1. Support; 2. Tank body; 3. Cover plate; 4. Vertical plate; 5. Top plate; 6. Drive motor; 7. Main gear; 8. Driven gear; 9. First mounting shaft; 10. Second mounting shaft; 11. First stirring blade; 12. Dispersing disc; 13. Second stirring blade; 14. Connecting ring; 15. Scraper; 16. Hydraulic rod; 17. Connecting block; 18. Guide rail; 19. Slider; 20. Strip-shaped opening. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1 to 4 This embodiment of a stirring device for hydrolyzing protein includes a support 1 and a tank 2 fixedly installed inside the support 1. A cover plate 3 is provided on the upper side of the tank 2, and a top plate 5 is provided above the cover plate 3. A vertical plate 4 is fixedly installed on one side of the top plate 5 and fixedly installed on one side of the support 1. A stirring mechanism is provided between the top plate 5 and the tank 2. The stirring mechanism includes a drive motor 6 fixedly installed on the top of the top plate 5. A main gear 7 is fixedly installed on the output shaft of the drive motor 6. A driven gear 8 meshes on the tooth surface of the main gear 7. The diameter of the main gear 7 is larger than the diameter of the driven gear 8. The upper side of the driven gear 8 is connected to the bottom of the top plate 5 through a bearing. A first mounting shaft 9 extending into the tank 2 is fixedly installed at the bottom of the main gear 7. A second mounting shaft 10 extending into the tank 2 is fixedly installed at the bottom of the driven gear 8. A first stirring blade 11 is fixedly installed at the lower part of the first mounting shaft 9, and a dispersing disc 12 is fixedly installed at the lower part of the second mounting shaft 10. By starting the drive motor 6, the main gear 7 can be driven to rotate, which in turn drives the driven gear 8 to rotate, thereby driving the first mounting shaft 9 and the second mounting shaft 10 to rotate. This, in turn, drives the first stirring blade 11 and the dispersing disk 12 to rotate. The first stirring blade 11 stirs the raw materials inside the tank 2, while the dispersing disk 12 shears and crushes the raw materials inside the tank 2 under the action of rotation.
[0026] The first stirring blade 11 consists of three blades. Each of the three blades 11 is fixedly connected to a second stirring blade 13 at the end furthest from the first mounting shaft 9. The first stirring blade 11 is located at the bottom inner wall of the tank 2, and the second stirring blade 13 is located at the inner side wall of the tank 2. A connecting ring 14 is fixedly installed at the upper end of the three second stirring blades 13. The stirring effect is improved by the cooperation between the second stirring blade 13 and the first stirring blade 11, and the connection stability of the second stirring blade 13 is improved by the connecting ring 14.
[0027] It should be noted that scraper plates 15 are fixedly connected to the outer sides of both the first stirring blade 11 and the second stirring blade 13. The scraper plate 15 on the first stirring blade 11 is in contact with the inner bottom wall of the tank 2, and the scraper plate 15 on the second stirring blade 13 is in contact with the inner side wall of the tank 2. The scraper plates 15 on the first stirring blade 11 and the second stirring blade 13 are staggered. The scraper plates 15 can scrape off the material adhering to the inner wall of the tank 2, thereby improving the stirring efficiency.
[0028] It should be noted that a strip-shaped opening 20 is provided on the inner side of the cover plate 3, and the first mounting shaft 9 and the second mounting shaft 10 both pass through the inner side of the strip-shaped opening 20.
[0029] In this embodiment, a lifting mechanism is provided on the outer side of the cover plate 3. The lifting mechanism includes a hydraulic rod 16 fixedly installed on the top of the bracket 1. A connecting block 17 is fixedly installed on the output shaft of the hydraulic rod 16. The connecting block 17 is fixedly connected to one side of the cover plate 3. By starting the hydraulic rod 16, the connecting block 17 can be moved up and down to adjust the height of the cover plate 3. By adjusting the cover plate 3 to move upward, it is convenient to pour materials into the tank 2.
[0030] It should be noted that a guide rail 18 is fixedly installed on the upper side of the bracket 1, and a slider 19 is fixedly connected to the side of the connecting block 17 near the guide rail 18. The slider 19 slides with the outer side of the guide rail 18. The cooperation between the slider 19 and the guide rail 18 can guide the connecting block 17 and improve the stability of the structure.
[0031] The working principle of the above embodiments is as follows:
[0032] In use, starting the drive motor 6 drives the main gear 7 to rotate, which in turn drives the driven gear 8 to rotate, thereby driving the first mounting shaft 9 and the second mounting shaft 10 to rotate. This, in turn, drives the first stirring blade 11 and the dispersing disc 12 to rotate. When the first stirring blade 11 rotates, it drives the second stirring blade 13 and the scraper 15 to rotate synchronously. The first stirring blade 11, the second stirring blade 13 and the scraper 15 are used to stir the raw materials inside the tank 2. At the same time, the rotation of the dispersing disc 12 shears and crushes the raw materials inside the tank 2, thus achieving simultaneous crushing and stirring.
[0033] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.
[0034] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
Claims
1. A stirring device for hydrolyzing protein, characterized in that: It includes a bracket (1) and a tank (2) fixedly installed inside the bracket (1). A cover plate (3) is provided on the upper side of the tank (2). A top plate (5) is provided above the cover plate (3). A stirring mechanism is provided between the top plate (5) and the tank (2). A lifting mechanism is provided on the outer side of the cover plate (3). The stirring mechanism includes a drive motor (6) fixedly installed on the top of the top plate (5), a main gear (7) fixedly installed on the output shaft of the drive motor (6), a driven gear (8) meshing on the tooth surface of the main gear (7), a first mounting shaft (9) extending into the tank (2) fixedly installed at the bottom of the main gear (7), a second mounting shaft (10) extending into the tank (2) fixedly installed at the bottom of the driven gear (8), a first stirring blade (11) fixedly installed at the lower part of the first mounting shaft (9), and a dispersing disc (12) fixedly installed at the lower part of the second mounting shaft (10). The lifting mechanism includes a hydraulic rod (16) fixedly installed on the top of the bracket (1), and a connecting block (17) is fixedly installed on the output shaft of the hydraulic rod (16). The connecting block (17) is fixedly connected to one side of the cover plate (3).
2. The stirring device for hydrolyzing protein according to claim 1, characterized in that: A vertical plate (4) is fixedly installed on one side of the top plate (5), and the vertical plate (4) is fixedly installed on one side of the bracket (1).
3. The stirring device for hydrolyzing protein according to claim 1, characterized in that: The cover plate (3) has a slot (20) on its inner side, and the first mounting shaft (9) and the second mounting shaft (10) both pass through the inner side of the slot (20).
4. The stirring device for hydrolyzing protein according to claim 1, characterized in that: The diameter of the main gear (7) is larger than the diameter of the driven gear (8), and the upper side of the driven gear (8) is connected to the bottom of the top plate (5) by a bearing.
5. The stirring device for hydrolyzing protein according to claim 1, characterized in that: There are three first stirring blades (11). Each of the three first stirring blades (11) is fixedly connected to a second stirring blade (13) at the end away from the first mounting shaft (9). The first stirring blades (11) are located at the bottom inner wall of the tank (2), and the second stirring blades (13) are located at the inner side wall of the tank (2). The upper ends of the three second stirring blades (13) are fixedly installed with a connecting ring (14).
6. The stirring device for hydrolyzing protein according to claim 5, characterized in that: Scraper plates (15) are fixedly connected to the outer sides of the first stirring blade (11) and the second stirring blade (13). The scraper plate (15) on the first stirring blade (11) is in contact with the inner bottom wall of the tank (2), and the scraper plate (15) on the second stirring blade (13) is in contact with the inner side wall of the tank (2). The scraper plates (15) on the first stirring blade (11) and the second stirring blade (13) are respectively staggered.
7. The stirring device for hydrolyzing protein according to claim 1, characterized in that: A guide rail (18) is fixedly installed on the upper side of the bracket (1), and a slider (19) is fixedly connected to the side of the connecting block (17) near the guide rail (18). The slider (19) slides with the outer side of the guide rail (18).