A magnetic core processing preheating device
Patent Information
- Application Number
- CN202521989662.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0004]但是上述设备在实际使用过程中,该设备装配所需要的零部件数量多,装配精度要求高,且该设备的打散单元仅仅依靠一根能够转动的打散杆对物料进行打散处理,显然无法达到磁芯加工所需要的精度;鉴于此,我们提出了一种磁芯加工预热装置
1、该磁芯加工预热装置,通过设置有预处理机构,配合电机驱动驱动齿轮和从动齿轮,带动主破碎辊和副破碎辊协同工作,实现对原材料的高效破碎和预处理,其中,第一涡卷弹簧的设计使副破碎辊具备一定的灵活性和自适应能力,能够根据材料硬度和大小自动调整破碎力度,减少卡料风险,提高破碎均匀性,同时,筛板、出料板和下料板的组合结构有效筛选和引导材料,确保只有符合尺寸要求的颗粒进入下一加工阶段,从而提升了预处理效率和质量,为后续预热和加工奠定了良好基础。
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Figure CN224846117U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of magnetic core processing equipment, specifically a magnetic core processing preheating device. Background Technology
[0002] A magnetic core is a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical core materials. Manganese-zinc ferrite has high permeability and high magnetic flux density, as well as low loss. Nickel-zinc ferrite has extremely high impedance and low permeability of less than a few hundred. Ferrite cores are used in coils and transformers of various electronic devices. Manganese-zinc ferrite cores need to be sintered during processing.
[0003] According to a preheating device for magnetic core processing disclosed in the above application (Announcement No.: CN221724934U), the above application achieves quantitative control of the magnetic core raw materials entering the sintering furnace after preheating by setting up a dispersion unit and a quantitative unit, thereby enhancing the controllability of magnetic core processing production.
[0004] However, in actual use, the above-mentioned equipment requires a large number of parts for assembly and high assembly precision. Moreover, the dispersing unit of the equipment relies on only a rotating dispersing rod to disperse the material, which obviously cannot achieve the precision required for magnetic core processing. In view of this, we propose a magnetic core processing preheating device. Utility Model Content
[0005] The purpose of this invention is to provide a preheating device for magnetic core processing to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A magnetic core processing preheating device includes a mounting base, a magnetic core processing assembly is fixedly connected to the upper surface of the mounting base, a material conveying pipe is fixedly connected to the upper surface of the magnetic core processing assembly, and a pretreatment mechanism is provided on the upper surface of the material conveying pipe, the pretreatment mechanism including: A pretreatment box, the bottom surface of which is fixedly connected to the top surface of the conveying pipe, a feeding port is opened on the top surface of the pretreatment box, an installation component is fixedly connected to one side of the pretreatment box, a motor is fixedly connected to the end of the installation component away from the pretreatment box, a drive gear is fixedly connected to the output end of the motor, and a driven gear meshes with the outer surface of the drive gear. The main crushing roller is fixedly connected to the inner wall of the motor output end. The inner wall of the driven gear is fixedly connected to the mounting shaft. One end of the first spiral spring is fixedly connected to the outer wall of the mounting shaft. The other end of the first spiral spring is fixedly connected to the auxiliary crushing roller. The inner wall of the pretreatment box is fixedly connected to the screen plate, the discharge plate and the feed plate.
[0007] Preferably, the output end of the motor is hollow, the shape of the screen plate is arc-shaped, and there are two sets of discharge plates, which are distributed in a mirror-symmetrical manner on the inner wall of the pretreatment box.
[0008] Preferably, one end of the feeding plate is fixedly connected to the inner side wall of the pretreatment box, the other end of the feeding plate is in contact with the outer wall of the auxiliary crushing roller, and the driving gear and the driven gear are both located inside the mounting component, and the side wall of the feeding port is connected to a hinged door.
[0009] Preferably, the pretreatment box is provided with a discharge mechanism, which includes an installation groove. The installation groove is opened on the bottom surface of the pretreatment box, and a fixed shaft is fixedly connected to the side wall of the installation groove. One end of a second spiral spring is fixedly connected to the outer surface of the fixed shaft, and a connecting cylinder is fixedly connected to the other end of the second spiral spring. A discharge baffle is fixedly connected to the outer wall of the connecting cylinder.
[0010] Preferably, the bottom surface of the pretreatment box is provided with a discharge trough, and the size of the discharge trough matches the size of the discharge baffle. The pretreatment box is connected to the conveying pipe through the discharge trough.
[0011] Preferably, a control rod is rotatably connected through the outer wall of the conveying pipe, a knob is fixedly connected to the end of the control rod away from the conveying pipe, and a discharge cover plate is fixedly connected to the outer surface of the control rod, the size of the discharge cover plate matching the inner wall size of the conveying pipe.
[0012] Preferably, one end of the main connecting tube is fixedly connected to the top surface of the magnetic core processing assembly, the other end of the main connecting tube abuts against the output end of the motor, one end of the auxiliary connecting tube is fixedly connected to the upper surface of the magnetic core processing assembly, and a heating tube is fixedly connected to the other end of the auxiliary connecting tube.
[0013] Compared with the prior art, the present invention provides a preheating device for magnetic core processing, which has the following beneficial effects: 1. This magnetic core processing preheating device, through the setting of a pretreatment mechanism, in conjunction with the motor-driven drive gear and driven gear, drives the main crushing roller and the auxiliary crushing roller to work together, achieving efficient crushing and pretreatment of raw materials. Among them, the design of the first spiral spring gives the auxiliary crushing roller a certain degree of flexibility and self-adaptation, which can automatically adjust the crushing force according to the hardness and size of the material, reduce the risk of material jamming, and improve the uniformity of crushing. At the same time, the combined structure of the screen plate, discharge plate and feed plate effectively screens and guides the material, ensuring that only particles that meet the size requirements enter the next processing stage, thereby improving the pretreatment efficiency and quality, and laying a good foundation for subsequent preheating and processing.
[0014] 2. This magnetic core processing preheating device, by setting up a discharge mechanism and cooperating with the elastic characteristics of the second spiral spring, controls the opening and closing of the discharge baffle through the connecting cylinder, realizing the function of quantitative automatic adjustment of the discharge flow and prevention of blockage. The discharge baffle is matched with the discharge trough at the bottom of the pretreatment box to ensure that the material enters the conveying pipe smoothly and controllably, avoiding the problems of material accumulation or interruption of conveying. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of one side of the main structure of this utility model; Figure 2 This is a schematic diagram of the other side of the main structure of this utility model; Figure 3 This is one of the schematic diagrams of the pretreatment mechanism of this utility model; Figure 4 This is the second schematic diagram of the pretreatment mechanism of this utility model; Figure 5 This is a schematic diagram of the material discharge mechanism of this utility model; Figure 6 This is a schematic diagram of section A of the structure of this utility model; Figure 7 This is a schematic diagram of section B of the structure of this utility model.
[0016] In the diagram: 1. Mounting base; 11. Magnetic core processing assembly; 2. Feeding pipe; 21. Control lever; 22. Knob; 23. Discharge cover plate; 3. Pre-treatment mechanism; 31. Pre-treatment box; 32. Feeding port; 33. Mounting component; 34. Motor; 35. Drive gear; 36. Driven gear; 37. Main crushing roller; 38. Mounting shaft; 39. First spiral spring; 310. Secondary crushing roller; 311. Screen plate; 312. Discharge plate; 313. Discharge plate; 4. Discharge mechanism; 41. Mounting groove; 42. Fixed shaft; 43. Secondary spiral spring; 44. Connecting cylinder; 45. Discharge baffle; 5. Secondary connecting pipe; 51. Heating pipe; 6. Main connecting pipe. Detailed Implementation
[0017] like Figures 1-7 As shown, this utility model provides a technical solution: a magnetic core processing preheating device, including a mounting base 1, a magnetic core processing assembly 11 fixedly connected to the upper surface of the mounting base 1, a feeding pipe 2 fixedly connected to the upper surface of the magnetic core processing assembly 11, and a pretreatment mechanism 3 provided on the upper surface of the feeding pipe 2. The pretreatment mechanism 3 includes: a pretreatment box 31, a feeding port 32, a mounting component 33, a motor 34, a drive gear 35, a driven gear 36, a main crushing roller 37, a mounting shaft 38, a first spiral spring 39, a secondary crushing roller 310, a screen plate 311, a discharge plate 312, and a feeding plate 313.
[0018] In one embodiment of this utility model, the bottom surface of the pretreatment box 31 is fixedly connected to the top surface of the conveying pipe 2. A feeding port 32 is provided on the top surface of the pretreatment box 31. A mounting component 33 is fixedly connected to one side of the pretreatment box 31. A motor 34 is fixedly connected to the end of the mounting component 33 away from the pretreatment box 31. A drive gear 35 is fixedly connected to the output end of the motor 34. A driven gear 36 meshes with the outer surface of the drive gear 35. The outer surface of the output end of the motor 34 is fixedly connected to the inner wall of the main crushing roller 37, and the inner wall of the driven gear 36 is fixedly connected to... A mounting shaft 38 is connected to the pretreatment box 31. One end of a first spiral spring 39 is fixedly connected to the outer wall of the mounting shaft 38, and the other end of the first spiral spring 39 is fixedly connected to a secondary crushing roller 310. A screen plate 311, a discharge plate 312, and a feed plate 313 are fixedly connected to the inner wall of the pretreatment box 31. The output end of the motor 34 is hollow, and the screen plate 311 is arc-shaped. There are two sets of discharge plates 312, which are distributed symmetrically in mirror image on the inner wall of the pretreatment box 31. One end of the feed plate 313 is connected to the pretreatment box. The inner sidewall of the main crushing roller 31 is fixedly connected, and the other end of the feeding plate 313 is in contact with the outer wall of the auxiliary crushing roller 310. Both the drive gear 35 and the driven gear 36 are located inside the mounting component 33. A hinged door is connected to the sidewall of the feeding port 32. In actual use, the material to be processed is fed into the feeding port 32 by opening the hinged door. Furthermore, the motor 34 drives the drive gear 35 to rotate, and the drive gear 35 drives the driven gear 36 to rotate. At this time, the main crushing roller 37 and the auxiliary crushing roller 310 will crush the material. The material is finely crushed because one end of the feeding plate 313 is fixedly connected to the inner side wall of the pretreatment box 31, and the other end of the feeding plate 313 is in contact with the outer wall of the auxiliary crushing roller 310. This promotes the full crushing of all materials by the main crushing roller 37 and the auxiliary crushing roller 310. At the same time, the first spiral spring 39 enables the auxiliary crushing roller 310 to have a certain degree of flexibility and adjust the crushing force in real time to prevent damage to the equipment body. The discharge plate 312 promotes the discharge of the processed and polished material.
[0019] In addition, the pretreatment box 31 is equipped with a discharge mechanism 4. The discharge mechanism 4 includes an installation groove 41, which is located on the bottom surface of the pretreatment box 31. A fixed shaft 42 is fixedly connected to the side wall of the installation groove 41. One end of a second spiral spring 43 is fixedly connected to the outer surface of the fixed shaft 42. The other end of the second spiral spring 43 is fixedly connected to a connecting cylinder 44. A discharge baffle 45 is fixedly connected to the outer wall of the connecting cylinder 44. A discharge trough is provided on the bottom surface of the pretreatment box 31, and the size of the discharge trough matches the size of the discharge baffle 45. The pretreatment box 31 is connected to the conveying pipe 2 through the discharge trough. When the ground and crushed material accumulates on the upper surface of the discharge baffle 45, a certain amount of material will press the discharge baffle 45 to rotate and open, allowing the material to enter the conveying pipe 2. The discharge baffle 45 can be automatically reset by the second spiral spring 43.
[0020] In this embodiment of the present invention, a control rod 21 is rotatably connected through the outer wall of the conveying pipe 2. A knob 22 is fixedly connected to the end of the control rod 21 away from the conveying pipe 2. A discharge cover plate 23 is fixedly connected to the outer surface of the control rod 21. The size of the discharge cover plate 23 matches the inner wall size of the conveying pipe 2. One end of the main connecting pipe 6 is fixedly connected to the top surface of the magnetic core processing assembly 11. The other end of the main connecting pipe 6 abuts against the output end of the motor 34. One end of the auxiliary connecting pipe 5 is fixedly connected to the upper surface of the magnetic core processing assembly 11. A heating pipe 51 is fixedly connected to the other end of the auxiliary connecting pipe 5. By setting the knob 22, it is possible to further help the staff to finely adjust the output amount and make it easy to modify according to the actual situation. The main connecting pipe 6 is connected to the output end of the motor 34, which enables the main crushing roller 37 to be heated. The heated main crushing roller 37 will promote the temperature increase of the material, which is convenient for crushing the material. At the same time, the setting of the heating pipe 51 can uniformly preheat the crushed material.
[0021] In this invention, during use, the raw material is fed into the pretreatment box 31 through the feeding port 32 at the top. The motor 34 drives the main crushing roller 37 and the auxiliary crushing roller 310 to crush the material through the drive gear 35 and the driven gear 36. The crushed material is screened by the screen plate 311, and qualified particles are guided to the discharge baffle 45 through the discharge plate 312. The material is preheated by the heating tube 51 set in the pretreatment box 31. The discharge baffle 45 will open after a certain amount of material has accumulated on it. Then, the operator can adjust the opening of the discharge cover 23 through the knob 22 and the control lever 21 to further control the amount of material discharged. Finally, the material falls through the conveying pipe 2 and then enters the magnetic core processing assembly 11 to complete the processing.
[0022] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A magnetic core processing preheating device, comprising a mounting base (1), wherein a magnetic core processing assembly (11) is fixedly connected to the upper surface of the mounting base (1), and a material conveying pipe (2) is fixedly connected to the upper surface of the magnetic core processing assembly (11), characterized in that: The upper surface of the conveying pipe (2) is provided with a pretreatment mechanism (3), the pretreatment mechanism (3) comprising: A pretreatment box (31) is fixedly connected to the bottom surface of the conveying pipe (2). A feeding port (32) is opened on the top surface of the pretreatment box (31). An installation part (33) is fixedly connected to one side of the pretreatment box (31). A motor (34) is fixedly connected to the end of the installation part (33) away from the pretreatment box (31). A drive gear (35) is fixedly connected to the output end of the motor (34). A driven gear (36) meshes with the outer surface of the drive gear (35). The main crushing roller (37) is fixedly connected to the inner wall of the output end of the motor (34). The inner wall of the driven gear (36) is fixedly connected to the mounting shaft (38). The outer wall of the mounting shaft (38) is fixedly connected to one end of the first spiral spring (39). The other end of the first spiral spring (39) is fixedly connected to the auxiliary crushing roller (310). The inner wall of the pretreatment box (31) is fixedly connected to the screen plate (311), the discharge plate (312), and the feed plate (313).
2. The magnetic core processing preheating device according to claim 1, characterized in that: The output end of the motor (34) is hollow, the shape of the sieve plate (311) is arc-shaped, and the number of discharge plates (312) is set to two sets, with the two sets of discharge plates (312) distributed in a mirror symmetrical manner on the inner wall of the pretreatment box (31).
3. The magnetic core processing preheating device according to claim 1, characterized in that: One end of the feeding plate (313) is fixedly connected to the inner side wall of the pretreatment box (31), and the other end of the feeding plate (313) is in contact with the outer wall of the auxiliary crushing roller (310). The driving gear (35) and the driven gear (36) are both located inside the mounting component (33), and the side wall of the feeding port (32) is connected to a flap door.
4. The magnetic core processing preheating device according to claim 1, characterized in that: The pretreatment box (31) is provided with a discharge mechanism (4). The discharge mechanism (4) includes a mounting groove (41). The mounting groove (41) is opened on the bottom surface of the pretreatment box (31). A fixed shaft (42) is fixedly connected to the side wall of the mounting groove (41). One end of a second spiral spring (43) is fixedly connected to the outer surface of the fixed shaft (42). The other end of the second spiral spring (43) is fixedly connected to a connecting cylinder (44). A discharge baffle (45) is fixedly connected to the outer wall of the connecting cylinder (44).
5. The magnetic core processing preheating device according to claim 4, characterized in that: The bottom surface of the pretreatment box (31) is provided with a discharge trough, and the size of the discharge trough matches the size of the discharge baffle (45). The pretreatment box (31) is connected to the conveying pipe (2) through the discharge trough.
6. The magnetic core processing preheating device according to claim 1, characterized in that: A control rod (21) is rotatably connected through the outer wall of the conveying pipe (2). A knob (22) is fixedly connected to the end of the control rod (21) away from the conveying pipe (2). A discharge cover plate (23) is fixedly connected to the outer surface of the control rod (21). The size of the discharge cover plate (23) matches the inner wall size of the conveying pipe (2).
7. The magnetic core processing preheating device according to claim 1, characterized in that: The top surface of the magnetic core processing assembly (11) is fixedly connected to one end of the main connecting pipe (6), and the other end of the main connecting pipe (6) abuts against the output end of the motor (34). The upper surface of the magnetic core processing assembly (11) is fixedly connected to one end of the auxiliary connecting pipe (5), and the other end of the auxiliary connecting pipe (5) is fixedly connected to the heating pipe (51).
Citation Information
Patent Citations
Magnetic core processing preheating device
CN221724934U