Roller press device for cement
Patent Information
- Application Number
- CN202522136512.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0003]目前在对水泥辊压使用的双辊式水泥辊压机虽然能够通过压辊的对向转动来实现对水泥块的辊压粉碎,但是一方面由于压辊在装置内部的壳体使固定安装在,当压辊在长时间持续工作后表面磨损后,需要将整个辊压机整体拆卸后才能够对压辊表面磨损部位进行修补维护,由于辊压机的整个拆卸过程较为繁琐,导致压辊表面的修补维护效率较为低下,另一方面在水泥辊压过程中加料时,水泥颗粒容易在加料管处堆积造成堵塞,导致水泥颗粒的加料效率较为低下,从而不便于水泥颗粒的高效辊压加工
本实用新型通过移动机构、活动安装板的配合设计,同时在活动安装板上安装驱动电机以及压辊,能够在压辊长时间持续辊压后损坏时,通过电机带动螺纹杆转动来使滑块沿滑槽移动,以便在滑块沿滑槽移动的同时实现活动安装板由处理箱内的移出,实现压辊的快速外露,从而在不拆卸辊压机整体的前提下实现压辊的快速修补维护,同时通过在加料管处安装震动加料机构,能够水泥物料添加时,通过使加料斗在震动电机、滑柱以及弹簧作用下高频上下震动,从而有效减小水泥物料在加料管处堆积堵塞的风险,便于水泥颗粒的高效辊压加工。
Smart Images

Figure CN224846118U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cement processing technology, and specifically to a cement roller pressing device. Background Technology
[0002] Cement grinding is the final and most energy-intensive step in cement manufacturing. Its main function is to grind cement clinker (along with retarders and performance modifiers) to a suitable particle size (expressed as fineness, specific surface area, etc.), forming a specific particle size distribution, increasing its hydration surface area, accelerating the hydration rate, and meeting the requirements for cement paste setting and hardening. With the increasingly sophisticated development of precalciner kilns, the heat consumption of clinker production has significantly decreased, while the overall electricity consumption of cement production has remained persistently high. In the cement manufacturing industry, cement raw materials are typically in powder form. The production of these powdered materials usually involves crushing larger particles using a double-roller cement roller press.
[0003] Currently, the double-roller cement roller press used for cement roller pressing can achieve the roller pressing and crushing of cement blocks through the counter-rotation of the rollers. However, on the one hand, because the rollers are fixedly installed in the shell inside the device, after the rollers wear down after long-term continuous operation, the entire roller press needs to be disassembled before the worn parts of the roller surface can be repaired and maintained. The entire disassembly process of the roller press is quite cumbersome, resulting in low efficiency of roller surface repair and maintenance. On the other hand, during the cement roller pressing process, cement particles are prone to accumulate at the feeding pipe, causing blockages and resulting in low feeding efficiency of cement particles, which is not conducive to the efficient roller pressing of cement particles. Utility Model Content
[0004] (a) Technical problems to be solved The technical problem to be solved by this utility model is to provide a cement roller pressing device that can both enable the quick removal and repair of the pressure roller and reduce the risk of blockage when cement materials are added, in light of the current state of the technology.
[0005] (II) Technical Solution This utility model is achieved through the following technical solution: This utility model proposes a cement roller pressing device, including a processing box. Two supports are symmetrically welded to the bottom two sides of the processing box. Two movable mounting plates are symmetrically installed on the lower part of the upper two sides of the processing box. A drive motor is installed on one side wall of the movable mounting plate. A pressure roller is installed on the movable mounting plate at the power output end of the drive motor. A moving mechanism is installed between the movable mounting plate and the supports. The moving mechanism includes a motor, a threaded rod, a slide groove, and a slider. A feeding pipe is welded to the middle of the top of the processing box. A feeding hopper is slidably installed on the feeding pipe. A vibrating feeding mechanism is installed between the feeding hopper and the feeding pipe. The vibrating feeding mechanism includes a vibrating motor, a spring, and a sliding column.
[0006] Furthermore, a discharge hopper is welded to the middle of the bottom of the processing box, and a baffle plate is slidably installed at the bottom of the discharge hopper.
[0007] Furthermore, each of the moving mechanisms has two slide grooves, which are symmetrically formed on the bracket.
[0008] Furthermore, the slider is installed at the connection between the movable mounting plate and the slide groove, and the slider slides in cooperation with the slide groove.
[0009] Furthermore, the threaded rod is rotatably engaged with the slide groove, the motor is mounted on one side wall of the bracket directly opposite the threaded rod, and the motor is connected to the threaded rod via a coupling.
[0010] Furthermore, the drive motor is bolted to the movable mounting plate, the pressure roller is connected to the drive motor coupling, and the pressure roller is rotatably engaged with the movable mounting plate.
[0011] Furthermore, the vibration motor is bolted to the upper part of the outer wall of the feeding hopper, and the sliding column is installed on the outer edge of the feeding hopper on both sides of the vibration motor. The sliding column passes through the upper side of the feeding hopper and slides with the feeding hopper.
[0012] Furthermore, the spring is installed between the outer edge of the feeding hopper and the feeding pipe, and the two ends of the spring are respectively welded to the feeding hopper and the feeding pipe.
[0013] (III) Beneficial Effects Compared with the prior art, this utility model has the following advantages: This invention utilizes a combined design of a moving mechanism and a movable mounting plate. A drive motor and pressure roller are mounted on the movable mounting plate. When the pressure roller is damaged after prolonged continuous rolling, the motor drives a threaded rod to move a slider along a groove. Simultaneously, the movable mounting plate is removed from the processing box, allowing for rapid exposure of the pressure roller. This enables quick repair and maintenance of the pressure roller without disassembling the entire roller press. Furthermore, by installing a vibrating feeding mechanism at the feeding pipe, the feeding hopper vibrates frequently under the action of a vibrating motor, sliding column, and spring when cement material is added. This effectively reduces the risk of cement material accumulating and clogging at the feeding pipe, facilitating efficient roller pressing of cement particles. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a cement roller pressing device according to the present invention; Figure 2 This is a main sectional view of a cement roller pressing device according to the present invention; Figure 3 This utility model describes a cement roller pressing device. Figure 1 Enlarged view of point A in the middle.
[0015] The annotations in the attached figures are explained as follows: 1. Feeding hopper; 2. Feeding pipe; 3. Processing box; 4. Movable mounting plate; 5. Drive motor; 6. Bracket; 7. Discharge hopper; 8. Baffle plate; 9. Moving mechanism; 901. Motor; 902. Threaded rod; 903. Slide groove; 904. Sliding block; 10. Vibrating feeding mechanism; 1001. Vibrating motor; 1002. Spring; 1003. Sliding column; 11. Pressure roller. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0017] like Figures 1-3As shown, a cement roller pressing device in this embodiment includes a processing box 3. Two supports 6 are symmetrically welded to the bottom two sides of the processing box 3. Two movable mounting plates 4 are symmetrically installed on the lower part of the upper two sides of the processing box 3. A drive motor 5 is installed on one side wall of the movable mounting plate 4. A pressure roller 11 is installed on the movable mounting plate 4 at the power output end of the drive motor 5. A moving mechanism 9 is installed between the movable mounting plate 4 and the supports 6. The moving mechanism 9 includes a motor 901, a threaded rod 902, a slide groove 903, and a slider 904. A feeding pipe 2 is welded to the middle of the top of the processing box 3. A feeding hopper 1 is slidably installed on the feeding pipe 2. A vibrating feeding mechanism 10 is installed between the feeding hopper 1 and the feeding pipe 2. The vibrating feeding mechanism 10 includes a vibrating motor 10. 01. Spring 1002 and slide column 1003, when the pressure roller 11 is damaged after prolonged continuous rolling, drive the threaded rod 902 to rotate via motor 901, causing the slider 904 to move along the slide groove 903. This allows the movable mounting plate to be removed from the processing box 3 while the slider 904 moves along the slide groove 903, enabling the pressure roller 11 to be quickly exposed. This allows for rapid repair and maintenance of the pressure roller 11 without disassembling the entire roller press. At the same time, by installing a vibrating feeding mechanism 10 at the feeding pipe 2, when cement material is added, the feeding hopper 1 vibrates up and down at high frequency under the action of the vibrating motor 1001, slide column 1003 and spring 1002, thereby effectively reducing the risk of cement material accumulating and clogging at the feeding pipe 2.
[0018] like Figures 1-3 As shown in this embodiment, a discharge hopper 7 is also welded to the middle of the bottom of the processing box 3. A baffle plate 8 is slidably installed at the bottom of the discharge hopper 7. The discharge hopper 7 is mainly used to collect cement material after roller pressing. Opening the baffle plate 8 can fully discharge the cement material.
[0019] like Figures 1-3 As shown in this embodiment, each moving mechanism 9 has two sliding grooves 903. The two sliding grooves 903 are symmetrically opened on the bracket 6. The sliding grooves 903 are mainly used to provide an installation base for the threaded rod 902 and guide the sliding of the slider 904. The slider 904 is installed at the connection between the movable mounting plate 4 and the sliding groove 903. The slider 904 slides with the sliding groove 903. The threaded rod 902 rotates with the sliding groove 903. The motor 901 is installed on one side wall of the bracket 6, directly opposite the threaded rod 902. The motor 901 is connected to the threaded rod 902 by a coupling. The motor 901 is mainly used to provide power for the rotation of the threaded rod 902 so that the slider 904 can move conveniently along the sliding groove 903 under the action of thread transmission after the threaded rod 902 rotates, thereby realizing the sliding adjustment of the movable mounting plate 4 relative to the processing box 3.
[0020] like Figures 1-3As shown, in this embodiment, the drive motor 5 is bolted to the movable mounting plate 4, and the pressure roller 11 is connected to the drive motor 5 via a coupling. The pressure roller 11 and the movable mounting plate 4 are rotatably coupled. After the drive motor 5 drives the pressure roller 11 to rotate, the cement material will be rolled under the action of the pressure roller 11.
[0021] like Figures 1-3 As shown, in this embodiment, the vibration motor 1001 is bolted to the upper part of the outer wall of the feeding hopper 1. The sliding column 1003 is installed on the outer edge of the feeding hopper 1 on both sides of the vibration motor 1001. The sliding column 1003 passes through the upper side of the feeding hopper 1 and slides with the feeding hopper 1. The spring 1002 is installed between the outer edge of the feeding hopper 1 and the feeding pipe 2. The two ends of the spring 1002 are welded to the feeding hopper 1 and the feeding pipe 2 respectively. After the vibration motor 1001 is started, the feeding hopper 1 will vibrate up and down at high frequency along the sliding column 1003 under the action of the spring 1002, so as to avoid the accumulation and blockage of cement materials while the feeding hopper 1 vibrates up and down at high frequency.
[0022] The specific implementation process of this embodiment is as follows: When processing cement materials, the cement materials are first added to the feeding hopper 1, and the device is connected to an external power supply and control components. Then, the vibration motor 1001 and the drive motor 5 are started. After the vibration motor 1001 is started, the feeding hopper 1 will vibrate up and down at a high frequency under the action of the spring 1002 and the sliding column 1003, thereby effectively reducing the risk of cement materials accumulating and blocking at the feeding pipe 2. After the drive motor 5 is started, it will drive the pressure roller 11 to rotate so that the cement materials can be rolled during the rotation of the pressure roller 11. When the pressure roller 11 is damaged after long-term continuous rolling, the motor 901 drives the threaded rod 902 to rotate so that the slider 904 moves along the slide groove 903. So that while the slider 904 moves along the slide groove 903, the movable mounting plate 4 can be removed from the processing box 3, realizing the rapid exposure of the pressure roller 11. Thus, the pressure roller 11 can be quickly repaired and maintained without disassembling the entire roller press.
[0023] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A cement roller pressing device, characterized in that: The system includes a processing box (3), on which two supports (6) are symmetrically welded on both sides of the bottom end. Two movable mounting plates (4) are symmetrically installed on the lower part of both sides of the processing box (3). A drive motor (5) is installed on one side wall of the movable mounting plate (4). A pressure roller (11) is installed on the movable mounting plate (4) at the power output end of the drive motor (5). A moving mechanism (9) is installed between the movable mounting plate (4) and the supports (6). The moving mechanism (9) includes a motor (901), a threaded rod (902), a slide groove (903), and a slider (904). A feeding pipe (2) is welded to the middle of the top of the processing box (3). A feeding hopper (1) is slidably installed on the feeding pipe (2). A vibration feeding mechanism (10) is installed between the feeding hopper (1) and the feeding pipe (2). The vibration feeding mechanism (10) includes a vibration motor (1001), a spring (1002), and a sliding column (1003).
2. The cement roller pressing device according to claim 1, characterized in that: The bottom center of the processing box (3) is also welded with a discharge hopper (7), and a baffle plate (8) is slidably installed at the bottom of the discharge hopper (7).
3. The cement roller pressing device according to claim 1, characterized in that: Each of the moving mechanisms (9) has two slides (903), which are symmetrically opened on the bracket (6).
4. A cement roller pressing device according to claim 3, characterized in that: The movable mounting plate (4) is connected to the slide groove (903) with the slider (904) installed thereon, and the slider (904) slides in conjunction with the slide groove (903).
5. A cement roller pressing device according to claim 4, characterized in that: The threaded rod (902) is rotatably engaged with the slide groove (903), and the motor (901) is installed on one side wall of the bracket (6) directly opposite the threaded rod (902). The motor (901) is connected to the threaded rod (902) by a coupling.
6. A cement roller pressing device according to claim 1, characterized in that: The drive motor (5) is bolted to the movable mounting plate (4), the pressure roller (11) is connected to the drive motor (5) by a coupling, and the pressure roller (11) is rotatably engaged with the movable mounting plate (4).
7. A cement roller pressing device according to claim 1, characterized in that: The vibration motor (1001) is bolted to the upper part of the outer wall of the feeding hopper (1). The sliding column (1003) is installed on the outer edge of the feeding hopper (1) on both sides of the vibration motor (1001). The sliding column (1003) passes through the upper side of the feeding hopper (1) and slides with the feeding hopper (1).
8. A cement roller pressing device according to claim 7, characterized in that: The spring (1002) is installed between the outer edge of the feeding hopper (1) and the feeding pipe (2).
9. A cement roller pressing device according to claim 8, characterized in that: The two ends of the spring (1002) are respectively welded to the feeding hopper (1) and the feeding pipe (2).