A material conveying device of a slag scraper

CN224846125UActive Publication Date: 2026-10-13XIANGYANG JUNDA MASCH CO LTD
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Patent Information

Application Number
CN202522345088.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-10-13
Estimated Expiration
2035-11-05

AI Technical Summary

Technical Problem

[0003]现有的一种扒渣机用物料输送装置,当输送装置在输送时遇到超大块物料、长条状金属或进料过多时,极易发生卡死现象,导致链条停止运转,严重时可能拉断链条或烧毁电机,且物料在输送过程中,容易发生扬尘现象,物料产生的粉尘四处飞散影响周围环境,使周围工作人员的身体健康受到影响

Benefits of technology

[0004]本实用新型的目的是提供一种扒渣机的物料输送装置,具有对物料进行筛选输送,并将大块状物料粉碎后再输送,对物料输送过程中产生的粉尘进行及时喷洒水雾逸尘处理的效果。

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Abstract

The utility model relates to the field of slag scraper, disclose a kind of material conveying device of slag scraper, including base and the conveyor fixedly connected in the top of base, the outside of conveyor is fixedly connected with isolation frame, the outside of base is fixedly connected with water tank, the inside of water tank is fixedly connected with the water inlet of water pump by water pipe, the water outlet of water pump is fixedly connected with connecting pipe, the bottom of connecting pipe is fixedly connected with the internal fixed connection of the shunt pipe of isolation frame, the bottom of shunt pipe is fixedly connected with atomizing nozzle, the outside of conveyor is fixedly connected with baffle, the inside of baffle is fixedly connected with grating, the inside of baffle is rotatably connected with crushing roller.The utility model has the following advantages and effects: it has to the material screening conveying, and after the massive material is crushed again conveying, the dust generated in the process of material conveying is promptly sprayed water mist dust treatment effect.
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Description

Technical Field

[0001] This utility model relates to the field of muck loader technology, and in particular to a material conveying device for a muck loader. Background Technology

[0002] A muck loader is a type of mining machinery primarily used in various mines such as coal mines, phosphate mines, iron mines, copper mines, gold mines, silver mines, and lead-zinc mines, which operate in confined spaces, as well as in tunnel projects for railways, highways, and water conservancy projects, for loading crushed stone materials onto trucks, and for loading open-pit bulk materials. Its structure mainly consists of a robotic arm and a conveyor. The muck loader can replace manual labor, loading various types of blasted slag and stone materials onto transport vehicles.

[0003] An existing material conveying device for a slag remover is prone to jamming when it encounters oversized materials, long strips of metal, or excessive feed. This can cause the chain to stop running, and in severe cases, the chain may break or the motor may burn out. Furthermore, dust is easily generated during the material conveying process, and the dust generated by the material flies around, affecting the surrounding environment and impacting the health of nearby workers. Utility Model Content

[0004] The purpose of this utility model is to provide a material conveying device for a slag remover, which has the functions of screening and conveying materials, crushing large pieces of materials before conveying them, and timely spraying water mist to treat dust generated during the material conveying process.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a material conveying device for a slag remover, comprising a base and a conveyor fixedly connected to the top of the base, an isolation frame fixedly connected to the outside of the conveyor, a water tank fixedly connected to the outside of the base, the inside of the water tank being fixedly connected to the inlet of a water pump via a water pipe, a connecting pipe fixedly connected to the outlet of the water pump, a diversion pipe fixedly connected to the bottom of the connecting pipe and fixedly connected to the inside of the isolation frame, an atomizing nozzle fixedly connected to the bottom of the diversion pipe, a baffle fixedly connected to the outside of the conveyor, a grid fixedly connected to the inside of the baffle, a crushing roller rotatably connected to the inside of the baffle, and a first gear rotatably connected to the outside of the crushing roller and the outside of the baffle.

[0006] A further feature of this invention is that the number of the crushing rollers is two and they are symmetrically distributed, the number of the first gears is two and they mesh with each other, and the grid is located on the left side of the crushing rollers.

[0007] By adopting the above technical solution, it is convenient to crush materials that have not passed through the grid, and crush them into small pieces and then pass through the grid again, falling to the top of the conveyor for transportation.

[0008] A further feature of this invention is that a motor is fixedly connected to the outer side of the baffle, and the output shaft of the motor is fixedly connected to the central shaft of the first gear on the lower side.

[0009] By adopting the above technical solution, it is convenient to crush the material. When the material is crushed into small pieces, it falls through the grid again to the top of the conveyor and is transported to the left side.

[0010] A further feature of this invention is that a feed plate is rotatably connected inside the baffle, and a water inlet pipe is fixedly connected to the top of the water tank.

[0011] By adopting the above technical solution, it is easy to add water into the water tank through the water inlet pipe, thereby meeting the normal transportation of water inside the water tank and atomizing and diverting it onto the surface of the material conveying, and suppressing the dust generated during material conveying.

[0012] A further feature of this invention is that a rotating column is fixedly connected to the outer side of the feed plate, the rotating column is rotatably connected to the baffle, and a second gear is fixedly connected to the outer side of the rotating column.

[0013] By adopting the above technical solution, it is easy to make the rotating column drive the feed plate to rotate, thereby adjusting the feeding height of the feed plate to adapt to different material entry heights.

[0014] A further feature of this invention is that a cylinder is fixedly connected to the outer side of the baffle, and a rack that meshes with the second gear is fixedly connected to the output end of the cylinder, with the rack being slidably connected to the inside of the baffle.

[0015] A further feature of this invention is that a groove is provided inside the baffle, and a slider is fixedly connected to the outside of the rack and slidably connected to the inside of the groove.

[0016] By adopting the above technical solution, it is easy for the slider to slide inside the groove, thereby preventing the rack and the second gear from separating and failing to mesh, which would prevent the feeding height of the feed plate from being adjusted.

[0017] A further feature of this invention is that a control panel is fixedly connected to the outer side of the base.

[0018] By adopting the above technical solution, the control panel can control the adjustment of the feed plate height, the crushing of larger materials, and the dust generated when materials are conveyed at the top of the conveyor. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a left view of an embodiment of this utility model;

[0022] Figure 3 This is a front view of an embodiment of this utility model;

[0023] Figure 4 This is an enlarged view of point A in an embodiment of this utility model.

[0024] In the diagram, 1. Base; 2. Conveyor; 3. Isolation frame; 4. Water tank; 5. Water pump; 6. Connecting pipe; 7. Diverter pipe; 8. Atomizing nozzle; 9. Baffle; 10. Grille; 11. Crushing roller; 12. First gear; 13. Motor; 14. Feed plate; 15. Rotating column; 16. Second gear; 17. Cylinder; 18. Rack; 19. Slide groove; 20. Control panel. Detailed Implementation

[0025] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0026] A material conveying device for a slag remover includes a base 1 and a conveyor 2 fixedly connected to the top of the base 1. An isolation frame 3 is fixedly connected to the outside of the conveyor 2. A water tank 4 is fixedly connected to the outside of the base 1. The inside of the water tank 4 is fixedly connected to the inlet of a water pump 5 via a water pipe. A connecting pipe 6 is fixedly connected to the outlet of the water pump 5. A diversion pipe 7, which is fixedly connected to the inside of the isolation frame 3, is fixedly connected to the bottom of the connecting pipe 6. An atomizing nozzle 8 is fixedly connected to the bottom of the diversion pipe 7. A baffle 9 is fixedly connected to the outside of the conveyor 2. A grid 10 is fixedly connected to the inside of the baffle 9. A crushing roller 11 is rotatably connected to the inside of the baffle 9. A first gear 12, which is rotatably connected to the outside of the crushing roller 11, is fixedly connected to the outside of the baffle 9. The isolation frame 3 is made of transparent glass.

[0027] In a specific implementation, cylinder 17 is then activated, causing rack 18 to slide, which in turn drives second gear 16 to rotate. Second gear 16 then drives rotating column 15, which in turn drives feed plate 14 to rotate. This adjusts the feeding plate 14 to the material conveying height, ensuring the feed inlet height matches the height of conveyor 2. The bucket scoops the material to the top of conveyor 2. When the material is large, grid 10 blocks large pieces to the right. Motor 13 is then activated, driving first gear... When the first gear 12 rotates, the lower first gear 12 drives the upper first gear 12 to rotate, thereby causing the two crushing rollers 11 to rotate relative to each other and crush the material. When the material is crushed into small pieces, it falls through the grid 10 again to the top of the conveyor 2 and is conveyed to the left side. During the conveying process, the dust generated is isolated by the isolation frame 3. At the same time, the water pump 5 is started, and the water pump 5 drives the water in the water tank 4 into the connecting pipe 6, then into the diversion pipe 7, and finally atomized through the atomizing nozzle 8 and sprayed onto the surface of the material, thereby suppressing the dust generated during the material conveying.

[0028] Specifically, refer to Figure 2 There are two crushing rollers 11 that are symmetrically distributed, two first gears 12 that mesh with each other, and a grid 10 located to the left of the crushing rollers 11.

[0029] In a specific implementation, the two first gears 12 mesh and rotate with each other, causing the two crushing rollers 11 to rotate with each other, thereby crushing the material that has not passed through the grid 10. The crushed material passes through the grid 10 again and falls to the top of the conveyor 2 for conveying.

[0030] Specifically, refer to Figure 2 and Figure 4 A motor 13 is fixedly connected to the outer side of the baffle 9, and the output shaft of the motor 13 is fixedly connected to the central shaft of the lower first gear 12.

[0031] In a specific implementation, the motor 13 is started, and the motor 13 drives the first gear 12 to rotate. The lower first gear 12 drives the upper first gear 12 to rotate, thereby causing the two crushing rollers 11 to rotate relative to each other and crush the material. When the material is crushed into small pieces, it falls through the grid 10 again to the top of the conveyor 2 and is transported to the left side.

[0032] Specifically, refer to Figure 2 and Figure 4 The feed plate 14 is rotatably connected inside the baffle 9, and the water inlet pipe is fixedly connected to the top of the water tank 4.

[0033] In a specific implementation, water is added into the water tank 4 through the water inlet pipe, thereby satisfying the normal transportation of water inside the water tank 4 and atomizing and diverting it onto the surface of the material conveying, thus suppressing the dust generated during material conveying.

[0034] Specifically, refer to Figure 2 and Figure 4 A rotating column 15 is fixedly connected to the outer side of the feed plate 14. The rotating column 15 is rotatably connected to the baffle 9. A second gear 16 is fixedly connected to the outer side of the rotating column 15.

[0035] In a specific implementation, the second gear 16 drives the rotating column 15 to rotate, which in turn drives the feed plate 14 to rotate, thereby adjusting the feeding height of the feed plate 14 to accommodate different material entry heights.

[0036] Specifically, refer to Figure 4 A cylinder 17 is fixedly connected to the outer side of the baffle 9. A rack 18 that meshes with the second gear 16 is fixedly connected to the output end of the cylinder 17. The rack 18 is slidably connected to the inside of the baffle 9.

[0037] In a specific implementation, the cylinder 17 is activated, which drives the rack 18 to slide, thereby causing the rack 18 to drive the second gear 16 to rotate, which in turn causes the second gear 16 to drive the rotating column 15 to rotate, which in turn causes the rotating column 15 to drive the feed plate 14 to rotate, thereby adjusting the feeding height of the feed plate 14 to match the height of the feed inlet with the height of the conveyor 2.

[0038] Specifically, refer to Figure 4 The baffle 9 has a groove 19 inside, and a slider that is slidably connected to the outside of the rack 18 is fixedly connected to the inside of the groove 19.

[0039] In a specific implementation, the rack 18 slides inside the groove 19, thereby preventing the rack 18 from separating from the second gear 16 and failing to mesh, which would prevent the feeding height of the feed plate 14 from being adjusted.

[0040] Specifically, refer to Figure 1 A control panel 20 is fixedly connected to the outside of the base 1.

[0041] In a specific implementation, the control panel 20 controls the adjustment of the height of the feed plate 14, the crushing of larger materials, and the dust generated when the material is conveyed at the top of the conveyor 2.

[0042] The above describes the basic principles, main features, and advantages of this utility model. The standard parts used in this utility model can all be purchased from the market, and the irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, which will not be described in detail here.

[0043] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0044] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A material conveying device for a slag remover, comprising a base (1) and a conveyor (2) fixedly connected to the top of the base (1), characterized in that: An isolation frame (3) is fixedly connected to the outside of the conveyor (2), a water tank (4) is fixedly connected to the outside of the base (1), the inside of the water tank (4) is fixedly connected to the inlet of the water pump (5) through a water pipe, a connecting pipe (6) is fixedly connected to the outlet of the water pump (5), a diversion pipe (7) is fixedly connected to the bottom of the connecting pipe (6) and is fixedly connected to the inside of the isolation frame (3), an atomizing nozzle (8) is fixedly connected to the bottom of the diversion pipe (7), a baffle (9) is fixedly connected to the outside of the conveyor (2), a grid (10) is fixedly connected to the inside of the baffle (9), a crushing roller (11) is rotatably connected to the inside of the baffle (9), and a first gear (12) is fixedly connected to the outside of the crushing roller (11) and is rotatably connected to the outside of the baffle (9).

2. The material conveying device for a muck loader according to claim 1, characterized in that: The number of the crushing rollers (11) is two and they are symmetrically distributed. The number of the first gears (12) is two and they mesh with each other. The grid (10) is located on the left side of the crushing rollers (11).

3. The material conveying device for a muck loader according to claim 2, characterized in that: A motor (13) is fixedly connected to the outside of the baffle (9), and the output shaft of the motor (13) is fixedly connected to the central shaft of the first gear (12) on the lower side.

4. The material conveying device for a muck loader according to claim 3, characterized in that: The inside of the baffle (9) is rotatably connected to the feed plate (14), and the top of the water tank (4) is fixedly connected to the water inlet pipe.

5. The material conveying device for a muck loader according to claim 4, characterized in that: A rotating column (15) is fixedly connected to the outside of the feed plate (14). The rotating column (15) is rotatably connected to the baffle (9). A second gear (16) is fixedly connected to the outside of the rotating column (15).

6. The material conveying device for a muck loader according to claim 5, characterized in that: A cylinder (17) is fixedly connected to the outer side of the baffle (9), and a rack (18) that meshes with the second gear (16) is fixedly connected to the output end of the cylinder (17). The rack (18) is slidably connected to the inside of the baffle (9).

7. The material conveying device for a muck loader according to claim 6, characterized in that: The baffle (9) has a groove (19) inside, and the rack (18) has a slider that is slidably connected to the inside of the groove (19) on the outside.

8. The material conveying device for a muck loader according to claim 1, characterized in that: A control panel (20) is fixedly connected to the outside of the base (1).