Magnetic impurity removing device for mill inlet
Patent Information
- Application Number
- CN202522222337.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0002]目前,在制药、日化、食品等行业中,粉碎机是将大尺寸的固体原料粉碎至所要求尺寸的机械,以高速撞击的形式达到粉碎之目的,粉碎机利用活动齿盘间的高速相对运动,使被粉碎物料与齿盘冲击、摩擦及物料彼此间冲击等综合作用获得粉碎,在粉碎的过程中,粉碎腔壳体的温度会不断升高,一方面容易烫伤到工人,另一方面,因为加工产品多是食品、物品等,高温会影响粉碎的物料质量,甚至烧焦粉碎的物料
1、通过设置分流磁选机构,与现有技术相比,利用分流板和导流板分流导向防止药材堆积,通过两个永磁转辊的同步磁选,配合刮板和托盘及时的清理并收集,使磁选辊表面始终保持清洁,避免杂质覆盖永磁转辊,提高对药材磁选除杂效率,并保证每一批药材的除杂效果都稳定一致;
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Figure CN224846154U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crushing equipment technology, and more specifically, to a magnetic suction impurity removal device at the feed inlet of a crusher. Background Technology
[0002] Currently, in industries such as pharmaceuticals, daily chemicals, and food, pulverizers are machines that crush large solid raw materials to the required size. They achieve the purpose of pulverization through high-speed impact. Pulverizers utilize the high-speed relative motion between moving toothed discs to achieve pulverization through a combination of impact, friction, and mutual impact between the materials being pulverized and the toothed discs. During the pulverization process, the temperature of the pulverizing chamber shell will continuously rise. On the one hand, this can easily burn workers. On the other hand, since the processed products are mostly food and other items, high temperatures can affect the quality of the pulverized materials and may even burn them.
[0003] In actual use, before the medicinal materials are pulverized, they may contain some iron impurities. Once iron impurities are mixed in and enter the medicinal materials, they can cause serious wear to the pulverizing disc, reduce pulverizing efficiency and increase energy consumption; in severe cases, they can cause sparks to be generated by collision, leading to safety accidents or equipment explosions, which will affect the pulverizing efficiency of the pulverizer. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a magnetic suction impurity removal device for the feed inlet of a crusher to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A magnetic suction impurity removal device for the feed inlet of a crusher includes a base box. A crushing chamber shell is fixedly connected to the top of the base box. A discharge hole is provided inside the base box and the crushing chamber shell. A feed hopper is provided on the top of the crushing chamber shell. A fixing seat is fixedly connected to one side of the crushing chamber shell. A shell cover is rotatably connected to one side of the fixing seat. A fixing crushing disc is fixedly connected to one side of the shell cover. A retaining seat is fixedly connected to the outside of the shell cover. A fixing seat is fixedly connected to the other side of the crushing chamber shell. A bolt is rotatably connected to the inside of the fixing seat. A nut is threaded onto the outside of the bolt. A crushing blade disc is rotatably connected to the inside of the crushing chamber shell. A servo motor is fixedly connected to the top of the base box. The output end of the servo motor is fixedly connected to one side of the crushing blade disc. A diversion magnetic separation mechanism is provided inside the feed hopper. A feeding mechanism is provided inside the feed hopper.
[0006] By adopting the above technical solution: using bolts and nuts to clamp the seat on one side of the cover, the cover and the crushing chamber can be kept sealed, and the servo motor drives the crushing blade disc to crush the medicinal materials in conjunction with the fixed crushing disc.
[0007] As a further description of the above technical solution: the diversion magnetic separation mechanism includes a diversion plate, the outer side of which is fixedly connected to the inner side of the feed hopper, two guide plates fixedly connected to the inner side of the feed hopper, the guide plates being symmetrically distributed on both sides of the diversion plate, two fixed plates fixedly connected to the inner side of the feed hopper, a scraper fixedly connected to one side of each fixed plate, a drop hole being provided on the inner side of the scraper, two servo motors fixedly connected to the outer side of the feed hopper, a permanent magnet roller fixedly connected to the output end of each servo motor, the outer side of the permanent magnet roller being rotatably connected to the inner side of the feed hopper, a tray being provided on one side of each fixed plate, the outer side of the tray being slidably connected to the inner side of the feed hopper, and a collection trough being provided on the inner side of the tray.
[0008] By adopting the above technical solution: by setting up two servo motors and permanent magnet rollers, and by combining diverting plates and guide plates to divert the medicinal materials, the medicinal materials are magnetically separated to remove impurities. At the same time, a scraper is used to clean the surface of the permanent magnet rollers, so that the tray can collect iron impurities in a concentrated manner.
[0009] As a further description of the above technical solution: the feeding mechanism includes a servo motor three, one side of which is fixedly connected to the outside of the feeding hopper, and a rotating roller is fixedly connected to the output end of the servo motor three. Multiple support rods one are fixedly connected to the outside of the rotating roller, and a support rod two is fixedly connected to one end of each support rod one.
[0010] By adopting the above technical solution, multiple support rods 1 and 2 are used to assist the medicinal materials gathered inside the feed hopper to enter the interior of the crushing chamber shell along the bottom of the feed hopper, thereby avoiding the accumulation of medicinal materials inside the feed hopper and maintaining the continuity of the feed of medicinal materials.
[0011] The technical effects and advantages of this utility model are as follows: 1. By setting up a diversion magnetic separation mechanism, compared with the existing technology, the diversion plate and guide plate are used to divert and guide the flow to prevent the accumulation of medicinal materials. Through the synchronous magnetic separation of two permanent magnet rollers, and with the timely cleaning and collection by scrapers and trays, the surface of the magnetic separation rollers is kept clean at all times, avoiding impurities from covering the permanent magnet rollers, improving the efficiency of magnetic separation and impurity removal of medicinal materials, and ensuring that the impurity removal effect of each batch of medicinal materials is stable and consistent. 2. By setting up a feeding mechanism, compared with the existing technology, the inclined support rods one and two can be used to assist in the conveying of medicinal materials by rotating, avoiding the accumulation of medicinal materials inside the feeding hopper, maintaining the feeding speed of medicinal materials, and maintaining the continuity of the crushing of medicinal materials. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the right side of the present invention.
[0014] Figure 3 This is a schematic diagram of the top structure of this utility model.
[0015] Figure 4 This is a partial schematic diagram of the connection between the feed hopper and the fixing plate of this utility model.
[0016] Figure 5 This is a partial schematic diagram of the connection between the fixing plate and the scraper of this utility model.
[0017] Figure 6 This is a partial schematic diagram of the connection between the rotating roller and the support rod of this utility model.
[0018] The attached diagram is labeled as follows: 1. Base box; 2. Crushing chamber shell; 3. Discharge hole; 4. Feed hopper; 5. Fixed seat one; 6. Shell cover; 7. Fixed crushing disc; 8. Card seat; 9. Fixed seat two; 10. Bolt; 11. Nut; 12. Crushing blade disc; 13. Servo motor one; 14. Diverter plate; 15. Guide plate; 16. Fixed plate; 17. Scraper; 18. Drop hole; 19. Servo motor two; 20. Permanent magnet roller; 21. Tray; 22. Servo motor three; 23. Roller; 24. Support rod one; 25. Support rod two. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] The embodiments disclosed in this application are as follows: Figures 1-6The magnetic suction impurity removal device for the feed inlet of the crusher shown includes a base box 1, a crushing chamber shell 2 fixedly connected to the top of the base box 1, a discharge hole 3 provided inside the base box 1 and the crushing chamber shell 2, a feed hopper 4 provided at the top of the crushing chamber shell 2, a fixing seat 5 fixedly connected to one side of the crushing chamber shell 2, a shell cover 6 rotatably connected to one side of the fixing seat 5, a fixing crushing disc 7 fixedly connected to one side of the shell cover 6, a retaining seat 8 fixedly connected to the outside of the shell cover 6, a fixing seat 9 fixedly connected to the other side of the crushing chamber shell 2, a bolt 10 rotatably connected to the inside of the fixing seat 9, and a retaining seat 8 rotatably connected to the outside of the bolt 10. The screw connection is provided with a nut 11. A crushing blade disk 12 is rotatably connected to the inside of the crushing chamber housing 2. A servo motor 13 is fixedly connected to the top of the base box 1. The output end of the servo motor 13 is fixedly connected to one side of the crushing blade disk 12. A diversion magnetic separation mechanism is provided inside the feed hopper 4. A feeding mechanism is provided inside the feed hopper 4. The servo motor 13 drives the crushing blade disk 12 to cooperate with the fixed crushing disk 7 to crush the medicinal materials that enter the crushing chamber housing 2. The bolts 10 and the nut 11 are used to fasten the card seat 8, which facilitates the cleaning of the inside of the crushing chamber housing 2.
[0021] Reference Figure 4 and Figure 5 As shown, the diversion magnetic separation mechanism includes a diversion plate 14, the outer side of which is fixedly connected to the inner side of the feed hopper 4. Two guide plates 15 are fixedly connected to the inner side of the feed hopper 4, symmetrically distributed on both sides of the diversion plate 14. Two fixing plates 16 are fixedly connected to the inner side of the feed hopper 4, and a scraper 17 is fixedly connected to one side of the fixing plate 16. A drop hole 18 is opened on the inner side of the scraper 17. Two servo motors 19 are fixedly connected to the outer side of the feed hopper 4, and a permanent magnet roller 20 is fixedly connected to the output end of the servo motors 19. The outer side of the permanent magnet roller 20 is rotatably connected to the inner side of the feed hopper 4. A tray 21 is provided on one side of the fixed plate 16. The outer side of the tray 21 is slidably connected to the inner side of the feed hopper 4. A collection trough is provided on the inner side of the tray 21. The diversion plate 14 is used to divert the medicinal materials, and with the inclined guidance of the guide plate 15, the medicinal materials can be diverted and magnetically removed at the same time, which improves the efficiency of removing impurities from the medicinal materials. At the same time, the iron impurities adsorbed on the surface of the permanent magnet roller 20 can be scraped, cleaned and collected, maintaining the continuity of magnetic impurity removal by the permanent magnet roller 20.
[0022] Reference Figure 4 and Figure 6As shown, the feeding mechanism includes a servo motor 22. One side of the servo motor 22 is fixedly connected to the outside of the feeding hopper 4. A rotating roller 23 is fixedly connected to the output end of the servo motor 22. Multiple support rods 24 are fixedly connected to the outside of the rotating roller 23. Support rods 25 are fixedly connected to one end of each support rod 24. An acute angle greater than 0 degrees and less than 90 degrees is formed between the central axis of the support rod 24 and the central axis of the support rod 25. Combined with the rotation of the servo motor 22 and the rotating roller 23, the medicinal materials inside the feeding hopper 4 are continuously fed into the crushing chamber shell 2.
[0023] The working principle of this utility model is as follows: Before pulverizing the medicinal materials, the materials are first fed from the top of the feed hopper 4. The materials are then diverted by a diversion plate 14 located inside the feed hopper 4. After diversion, the materials are guided downwards by the inclined guide plate 15 and approach the corresponding permanent magnet roller 20 at the bottom. Two servo motors 19 are then activated to drive the permanent magnet roller 20 to rotate, causing the permanent magnet roller 20 to magnetically attract iron impurities mixed inside the materials. Under the magnetic attraction and rotation of the permanent magnet roller 20, the materials are then moved towards the bottom of the feed hopper 4. The impurities fall and accumulate, and the iron impurities attracted by the permanent magnet roller 20 move to one side of the scraper 17 as the permanent magnet roller 20 rotates. As the scraper 17 scrapes the surface of the permanent magnet roller 20, the iron impurities attracted by the permanent magnet roller 20 accumulate and fall downwards. Then, the iron impurities fall downwards through the drop hole 18 into the collection groove on the surface of the tray 21 for accumulation. After being magnetically removed, the medicinal materials will accumulate inside the feed hopper 4. Then, the servo motor 3 22 is started to drive the roller 23, multiple support rods 1 24 and support rod 25 to rotate, as shown in the attached figure. Figure 6 As shown, support rod 25 is inclined at the end of support rod 24. As support rod 24 and support rod 25 rotate, the medicinal materials inside the feed hopper 4 are scraped downwards to assist in feeding. Then the medicinal materials enter the interior of the crushing chamber housing 2. Servo motor 13 is started to drive the crushing blade disk 12 to rotate, and cooperates with the fixed crushing disk 7 to crush the medicinal materials that have entered the crushing chamber housing 2. After that, the crushed medicinal materials are discharged through the discharge hole 3 inside the crushing chamber housing 2 and the base box 1. Finally, the nut 11 can be rotated at one end of the bolt 10, and the cover 6 and the card seat 8 can be opened by deflecting to one side through the fixed seat 5, so as to facilitate the cleaning of the interior of the crushing chamber housing 2 and complete the magnetic crushing and impurity removal of the medicinal materials.
[0024] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.
[0025] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A magnetic suction impurity removal device for the feed inlet of a crusher, comprising a base box (1), characterized in that: The base box (1) is fixedly connected to the top of the crushing chamber housing (2). The base box (1) and the crushing chamber housing (2) are provided with discharge holes (3) on the inner side. The crushing chamber housing (2) is provided with a feed hopper (4) on the top. The crushing chamber housing (2) is fixedly connected to a fixed seat (5) on one side. The fixed seat (5) is rotatably connected to a shell cover (6) on one side. The shell cover (6) is fixedly connected to a fixed crushing disc (7) on one side. The shell cover (6) is fixedly connected to a card seat (8) on the outer side. The crushing chamber housing (2) is located on the other side. A fixed base (9) is fixedly connected, and a bolt (10) is rotatably connected to the inner side of the fixed base (9). A nut (11) is threadedly connected to the outer side of the bolt (10). A crushing blade disc (12) is rotatably connected to the inner side of the crushing chamber housing (2). A servo motor (13) is fixedly connected to the top of the base box (1). The output end of the servo motor (13) is fixedly connected to one side of the crushing blade disc (12). A diversion magnetic separation mechanism is provided inside the feed hopper (4). A feeding mechanism is provided inside the feed hopper (4).
2. The magnetic suction impurity removal device for the feed inlet of the pulverizer according to claim 1, characterized in that: The diversion magnetic separation mechanism includes a diversion plate (14), the outer side of the diversion plate (14) is fixedly connected to the inner side of the feed hopper (4), and two guide plates (15) are fixedly connected to the inner side of the feed hopper (4). The guide plates (15) are symmetrically distributed on both sides of the diversion plate (14).
3. The magnetic suction impurity removal device at the feed inlet of the pulverizer according to claim 1, characterized in that: Two fixed plates (16) are fixedly connected to the inner side of the feed hopper (4). A scraper (17) is fixedly connected to one side of the fixed plate (16). A drop hole (18) is opened on the inner side of the scraper (17).
4. The magnetic suction impurity removal device for the feed inlet of the pulverizer according to claim 1, characterized in that: Two servo motors (19) are fixedly connected to the outside of the feed hopper (4). A permanent magnet roller (20) is fixedly connected to the output end of the servo motor (19). The outside of the permanent magnet roller (20) is rotatably connected to the inside of the feed hopper (4).
5. The magnetic suction impurity removal device at the feed inlet of the pulverizer according to claim 3, characterized in that: A tray (21) is provided on one side of the fixed plate (16). The outer side of the tray (21) is slidably connected to the inner side of the feed hopper (4). A collection trough is provided on the inner side of the tray (21).
6. The magnetic suction impurity removal device for the feed inlet of the pulverizer according to claim 1, characterized in that: The feeding mechanism includes a servo motor (22), one side of which is fixedly connected to the outside of the feeding hopper (4), and a rotating roller (23) is fixedly connected to the output end of the servo motor (22).
7. The magnetic suction impurity removal device for the feed inlet of the pulverizer according to claim 6, characterized in that: Multiple support rods (24) are fixedly connected to the outside of the rotating roller (23), and a support rod (25) is fixedly connected to one end of the support rod (24).