A spraying device for copper rod production

Abstract

The utility model discloses a kind of sprayers for copper rod production, it is related to copper rod production technical field, and it includes: closed shielding mechanism, the closed shielding mechanism is used to drive copper rod rotation in copper rod spraying process;Spraying mechanism, the spraying mechanism is used to spray lubricant to copper rod;And copper rod support mechanism, the copper rod support mechanism includes sliding disc that is slidably arranged in the inside of closed cover along horizontal direction, the sliding disc bottom is fixedly provided with limit sliding block that is slidably arranged in the inside of limit sliding groove, the both ends of the inside of the sliding disc are fixedly provided with support plate for supporting copper rod, the right end of the sliding disc is fixedly provided with cover plate.The utility model does not need to manually rotate copper rod in copper rod spraying process, can collect redundant lubricant while saving manpower, to avoid redundant lubricant pollution working environment, reduce waste simultaneously, reduce spraying cost.

Description

Technical Field

[0001] This utility model relates to the field of copper rod production technology, and in particular to a sprayer for copper rod production. Background Technology

[0002] When a copper rod is drawn to reduce its radius using a drawing die, in order to prevent the copper rod from overheating due to excessive friction between it and the die, it is necessary to first spray a lubricant such as graphite emulsion or mineral oil onto the surface of the copper rod. The lubricant can form a lubricating film between the copper rod and the die, reducing the coefficient of friction, heat generation, and die wear.

[0003] In existing technologies, lubricant spraying on copper rods is mostly done manually. During the spraying process, workers need to rotate the copper rod while using spraying equipment to spray lubricant onto its surface. This is not only labor-intensive, but also results in a large amount of lubricant entering the working environment, which not only pollutes the working environment but also wastes lubricant, thereby increasing spraying costs.

[0004] Therefore, it is necessary to invent a sprayer for copper rod production to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a sprayer for copper rod production. During the copper rod spraying process, manual rotation of the copper rod is eliminated, saving manpower and allowing for the collection of excess lubricant. This prevents excess lubricant from polluting the working environment, reduces waste, and lowers spraying costs. This addresses the problem mentioned in the background art where lubricant spraying on copper rods is mostly done manually. During the spraying process, workers need to rotate the copper rod while simultaneously using the spraying equipment to spray lubricant onto its surface. This is not only labor-intensive but also results in a large amount of lubricant entering the working environment, polluting the work environment, wasting lubricant, and increasing spraying costs.

[0006] According to one aspect of this disclosure, the following technical solution is provided: a sprayer for copper rod production, comprising:

[0007] A closed shielding mechanism is used to drive the copper rod to rotate during the copper rod spraying process;

[0008] A spraying mechanism for spraying lubricant onto copper rods; and

[0009] A copper rod support mechanism includes a sliding disk that slides horizontally inside a closed cover. A limiting slider that slides inside a limiting groove is fixedly installed at the bottom of the sliding disk. Support plates for supporting the copper rod are fixedly installed at both ends of the inner side of the sliding disk. A cover plate is fixedly installed at the right end of the sliding disk. A movable disk is rotatably nested on the left side of the cover plate via a bearing. A handle is fixedly installed in the middle of the right side of the cover plate. A recycling pipe is fixedly installed through the bottom right side of the cover plate. A recycling valve is installed on the recycling pipe.

[0010] According to at least one embodiment of the copper rod production sprayer of the present disclosure, the closed shielding mechanism includes a support base, and a fixing frame is fixedly provided on both sides of the top of the support base.

[0011] According to at least one embodiment of the copper rod production sprayer of the present disclosure, a closed cover is fixedly provided on the inner side of the two fixed frames, and a limiting groove is provided at the bottom of the closed cover.

[0012] According to at least one embodiment of the copper rod production sprayer of the present disclosure, a drive motor is fixedly provided at the left end of the enclosure, and the output shaft of the drive motor extends into the interior of the enclosure and is fixedly connected to a rotating disk.

[0013] According to at least one embodiment of the present disclosure, a sprayer for producing copper rods includes a transmission pipe that is fixedly inserted through the left end of a closed cover and extends to the right end inside the closed cover. A plurality of lubricant nozzles are fixedly connected to the bottom of the transmission pipe, and a lubricant supply pipe is connected to the left end of the transmission pipe.

[0014] The technical effects and advantages of this utility model are as follows:

[0015] This invention features a copper rod support mechanism that allows the copper rod to be sprayed to be placed at the center of the top of two support plates, with the end of the copper rod abutting against the movable disc. Then, by pushing the cover plate to the left, the cover plate moves the sliding disc into the enclosed enclosure. At this point, the left end of the copper rod abuts against the rotating disc, and the movable disc, in conjunction with the rotating disc, clamps the copper rod. Multiple lubricant nozzles are located at the top of the copper rod. When spraying begins, the drive motor rotates the copper rod via the rotating disc, and the multiple lubricant nozzles spray lubricant onto the rotating copper rod. Excess lubricant falls into the sliding disc and is collected, and can then be discharged through a recycling pipe. Compared to existing technologies, this invention eliminates the need for manual rotation of the copper rod during spraying, saving manpower and allowing for the collection of excess lubricant, thus preventing contamination of the working environment, reducing waste, and lowering spraying costs. Attached Figure Description

[0016] The accompanying drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.

[0017] Figure 1 This is a schematic diagram of the overall structure of a sprayer for copper rod production according to one embodiment of the present disclosure.

[0018] Figure 2 This is a schematic diagram of the sealing and spraying mechanism of a sprayer for copper rod production according to one embodiment of the present disclosure.

[0019] Figure 3 This is a schematic diagram of the copper rod support mechanism of a sprayer for copper rod production according to one embodiment of the present disclosure.

[0020] The specific labels in the attached figures are as follows:

[0021] 1. Enclosed shielding mechanism; 11. Support base; 12. Fixing frame; 13. Enclosed cover; 14. Limiting slide groove; 15. Drive motor; 16. Rotary disk;

[0022] 2. Spraying mechanism; 21. Transfer pipe; 22. Lubricant nozzle; 23. Lubricant supply pipe;

[0023] 3. Copper rod support mechanism; 31. Sliding disc; 32. Limiting slider; 33. Support plate; 34. Cover plate; 35. Movable disc; 36. Handle; 37. Recycling pipe. Detailed Implementation

[0024] For descriptive purposes, this disclosure may use spatial relative terms such as “below,” “under,” “below,” “down,” “above,” “above,” “higher,” and “side (e.g., in a “sidewall”)” to describe the relationship between one component and another component as shown in the accompanying drawings. In addition to the orientations depicted in the drawings, the spatial relative terms are also intended to encompass different orientations of the device during use, operation, and / or manufacture. For example, if the device in the drawings is flipped, a component described as “below” or “under” other components or features would subsequently be positioned “above” said other components or features. Thus, the exemplary term “below” can encompass both “above” and “below” orientations. Furthermore, the device may be otherwise positioned (e.g., rotated 90 degrees or in other orientations), thus interpreting the spatial relative descriptive terms used herein accordingly.

[0025] Figure 1 This is a schematic diagram of the overall structure of a sprayer for copper rod production according to one embodiment of the present disclosure.

[0026] Figure 2 This is a schematic diagram of the sealing and shielding mechanism 1 and the spraying mechanism 2 of a sprayer for copper rod production according to one embodiment of the present disclosure.

[0027] Figure 3 This is a schematic diagram of the copper rod support mechanism 3 of a sprayer for copper rod production according to one embodiment of the present disclosure.

[0028] like Figures 1-3 As shown, the sprayer for copper rod production disclosed herein may include components such as a sealing and shielding mechanism 1, a spraying mechanism 2, and a copper rod support mechanism 3.

[0029] like Figure 2 As shown in this disclosure, the closed shielding mechanism 1 includes a support base 11, and fixed frames 12 are fixedly installed on both sides of the top of the support base 11. A closed cover 13 is fixedly installed on the inner side of the two fixed frames 12. A limit groove 14 is opened at the bottom of the closed cover 13. A drive motor 15 is fixedly installed at the left end of the closed cover 13. The output shaft of the drive motor 15 extends into the inside of the closed cover 13 and is fixedly connected to a rotating disk 16.

[0030] like Figure 2 As shown, in a preferred embodiment, the spraying mechanism 2 includes a transmission pipe 21 that is fixedly inserted through the left end of the enclosure 13 and extends to the right end inside the enclosure 13. A plurality of lubricant nozzles 22 are fixedly connected to the bottom of the transmission pipe 21, and a lubricant supply pipe 23 is connected to the left end of the transmission pipe 21.

[0031] Therefore, when the spraying begins, the suction pump on the lubricant supply pipe 23 draws lubricant from the lubricant storage tank and then inputs it into the transmission pipe 21. The transmission pipe 21 then sprays the lubricant onto the copper rod through multiple lubricant nozzles 22, thereby achieving the spraying of the copper rod. After the spraying is completed, the suction pump on the lubricant supply pipe 23 is stopped.

[0032] like Figure 3 As shown in this disclosure, the copper rod support mechanism 3 includes a sliding disk 31 that is slidably disposed in the inner side of the closed cover 13 in the horizontal direction. A limiting slider 32 that is slidably disposed in the inner side of the limiting groove 14 is fixedly disposed at the bottom of the sliding disk 31. Support plates 33 for supporting the copper rod are fixedly disposed at both ends of the inner side of the sliding disk 31. A cover plate 34 is fixedly disposed at the right end of the sliding disk 31. A movable disk 35 is rotatably nested on the left side of the cover plate 34 through a bearing. A handle 36 is fixedly disposed in the middle of the right side of the cover plate 34. A recycling pipe 37 is fixedly disposed through the bottom right side of the cover plate 34. A recycling valve is disposed on the recycling pipe 37.

[0033] By setting up a closed shielding mechanism 1 and a copper rod support mechanism 3, the copper rod to be sprayed is placed at the center of the top of the two support plates 33, while the end of the copper rod abuts against the movable disc 35. Then, by pushing the cover plate 34 to the left with the handle 36, the cover plate 34 moves to the left, which drives the sliding disc 31 into the closed cover 13. At this time, the left end of the copper rod abuts against the rotating disc 16. The movable disc 35 cooperates with the rotating disc 16 to clamp the copper rod. Multiple lubricant nozzles 22 are located at the top of the copper rod. When spraying begins, the drive motor 15 drives the rotating disc 16 to rotate. The rotating disc 16 is driven by friction. As the copper rod rotates, multiple lubricant nozzles 22 spray lubricant onto the rotating rod. Excess lubricant falls into the sliding disc 31 and is collected. It can then be discharged through the recovery pipe 37. After spraying, the right side of the sliding disc 31 is reset by the handle 36, and the sprayed copper rod is removed through the top opening of the sliding disc 31. Compared with the prior art, this invention eliminates the need for manual rotation of the copper rod during the spraying process, saving manpower and collecting excess lubricant, thus preventing excess lubricant from polluting the working environment, reducing waste, and lowering spraying costs.

[0034] It should be noted that there is relatively little lubricant at the contact point between the copper rod surface and the two support plates 33. However, during the drawing process, the lubricant at other locations on the copper rod will be pushed by the drawing die and continuously moved along the surface of the copper rod to compensate for the lubricant at that location and avoid affecting the drawing process due to insufficient lubricant.

[0035] It should also be noted that any content not described in detail in this specification is prior art known to those skilled in the art.

[0036] Those skilled in the art should understand that the above embodiments are merely for illustrating the present disclosure and are not intended to limit the scope of the disclosure. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of the present disclosure.

Claims

1. A sprayer for copper rod production, characterized in that, include: A closed shielding mechanism is used to drive the copper rod to rotate during the copper rod spraying process; A spraying mechanism for spraying lubricant onto copper rods; and A copper rod support mechanism includes a sliding disk that slides horizontally inside a closed cover. A limiting slider that slides inside a limiting groove is fixedly installed at the bottom of the sliding disk. Support plates for supporting the copper rod are fixedly installed at both ends of the inner side of the sliding disk. A cover plate is fixedly installed at the right end of the sliding disk. A movable disk is rotatably nested on the left side of the cover plate via a bearing. A handle is fixedly installed in the middle of the right side of the cover plate. A recycling pipe is fixedly installed through the bottom right side of the cover plate. A recycling valve is installed on the recycling pipe.

2. The sprayer for copper rod production according to claim 1, characterized in that: The enclosed shielding mechanism includes a support base, and a fixing frame is fixedly installed on both sides of the top of the support base.

3. The sprayer for copper rod production according to claim 2, characterized in that: The inner sides of the two fixing frames are jointly fixed with a closed cover, and the bottom of the closed cover is provided with a limiting groove.

4. The sprayer for copper rod production according to claim 3, characterized in that: A drive motor is fixedly installed at the left end of the enclosure, and the output shaft of the drive motor extends into the interior of the enclosure and is fixedly connected to a rotating disk.

5. The sprayer for copper rod production according to claim 4, characterized in that: The spraying mechanism includes a transmission pipe that is fixedly connected through the left end of the enclosure and extends to the right end inside the enclosure. Multiple lubricant nozzles are fixedly connected to the bottom of the transmission pipe, and a lubricant supply pipe is connected to the left end of the transmission pipe.

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