A waste paint mist collecting and purifying device for a color-coated aluminum coil production line

CN224846230UActive Publication Date: 2026-10-13SHANDONG XIUSHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202522450718.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-19
Publication Date
2026-10-13
Estimated Expiration
2035-11-19

AI Technical Summary

Technical Problem

[0002]彩涂铝卷生产需通过喷涂或辊涂工艺在铝卷表面涂覆涂料,再经高温固化形成防护装饰层,在此过程中,涂料里的有机溶剂会挥发,同时部分涂料会雾化形成废漆雾,漆雾中不仅含有颜料、树脂等固体颗粒,还夹杂二甲苯、甲醛等挥发性有机化合物,这些废漆雾若直接扩散,一方面会附着在生产设备和地面上,腐蚀设备并增加清洁维护成本,后续挥发还会持续污染车间空气;另一方面,工人长期吸入会引发呼吸道疾病,皮肤接触则会导致皮肤干裂、发炎等问题,长期接触苯类物质甚至可能诱发白血病等严重疾病

Benefits of technology

该种彩涂铝卷生产线的废漆雾收集净化装置,通过在对废漆雾进行收集净化时,启动驱动电机与电动伸缩杆,驱动电机输出轴转动使安装板转动,从而使安装板顶部抽气嘴前后转动,电动伸缩杆输出端伸缩使连接板与齿板左右移动,齿板移动过程中使齿轮转动,从而使连接杆与抽气嘴上下转动,调节抽气嘴抽吸位置,提高废漆雾收集精度;

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Abstract

The utility model discloses a kind of waste paint mist collection purification devices of color-coated aluminium coil production line, including flexible hose, flexible hose left end is fixedly connected with suction nozzle, suction nozzle bottom is fixedly connected with connecting ring, connecting ring outside bottom wall middle part is fixedly connected with connecting rod, connecting rod bottom end is rotatably connected in U-shaped plate inside by pivot, U-shaped plate is fixedly connected in mounting plate top wall middle part left side, pivot front and back both ends are fixedly connected with gear. The waste paint mist collection purification device of this kind of color-coated aluminium coil production line, when being collected and purified to waste paint mist, start drive motor and electric telescopic rod, drive motor output shaft rotates and makes mounting plate rotate, so that the front and rear rotation of mounting plate top suction nozzle is realized, electric telescopic rod output end telescopic makes connecting plate and tooth plate move left and right, gear rotates in the process of tooth plate movement, so that connecting rod and suction nozzle rotate up and down, adjust suction nozzle suction position, improve waste paint mist collection precision.
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Description

Technical Field

[0001] This utility model relates to the field of waste paint mist treatment technology, specifically a waste paint mist collection and purification device for a color-coated aluminum coil production line. Background Technology

[0002] The production of color-coated aluminum coils requires coating the surface of the aluminum coils using spraying or roller coating processes, followed by high-temperature curing to form a protective and decorative layer. During this process, the organic solvents in the coating will evaporate, and some of the coating will atomize to form waste paint mist. The paint mist not only contains solid particles such as pigments and resins, but also volatile organic compounds such as xylene and formaldehyde. If this waste paint mist is directly diffused, it will adhere to the production equipment and the ground, corroding the equipment and increasing cleaning and maintenance costs. Subsequent volatilization will also continue to pollute the air in the workshop. On the other hand, long-term inhalation by workers can cause respiratory diseases, and skin contact can lead to dry skin, inflammation, and other problems. Long-term exposure to benzene-based substances may even induce serious diseases such as leukemia.

[0003] Existing waste paint mist purification devices typically use a fan to collect the waste paint mist, which is then filtered by a filter. While this method can clean up the waste paint mist, some of the waste paint mist may not be absorbed into the purification device due to the fixed inlet, which can still pose a hazard to workers and equipment. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: This utility model relates to a waste paint mist collection and purification device for a color-coated aluminum coil production line, comprising a housing, wherein an angle adjustment mechanism is provided on the left side of the inner and outer sides of the housing. The angle adjustment mechanism includes a telescopic hose, with an air suction nozzle fixedly connected to the left end of the telescopic hose. A connecting ring is fixedly connected to the bottom of the air suction nozzle, and a connecting rod is fixedly connected to the middle of the outer bottom wall of the connecting ring. The bottom end of the connecting rod is rotatably connected to the inner side of a U-shaped plate via a rotating shaft. The U-shaped plate is fixedly connected to the left side of the middle of the top wall of the mounting plate. Gears are fixedly connected to both ends of the rotating shaft, and toothed plates are meshed at the bottom of each gear. A connecting plate is fixedly connected to the right end between the two sets of toothed plates, and an electric telescopic rod is fixedly connected to the right side of the middle of the top wall of the mounting plate.

[0005] As a preferred embodiment of this utility model, the output end of the electric telescopic rod is fixedly connected to the connecting plate, and the middle part of the bottom wall of the mounting plate is fixedly connected to the output end of the drive motor.

[0006] As a preferred embodiment of this utility model, the drive motor is fixedly connected to the left end of the fixing plate, and the fixing plate is fixedly connected to the lower middle part of the left side wall of the housing.

[0007] As a preferred embodiment of this utility model, the telescopic hose penetrates and is fixedly connected to the middle of the connecting shell, and the connecting shell penetrates and is fixedly connected to the middle of the left side wall of the shell.

[0008] As a preferred embodiment of this utility model, a filter cotton is fixedly connected to the left end of the inner side of the housing, and a filter cylinder is fixedly connected to the middle part of the inner side of the housing.

[0009] As a preferred embodiment of this utility model, an air inlet is provided at the middle of the left end of the filter cylinder, and a filter bag is provided on the inner side wall of the filter cylinder.

[0010] As a preferred embodiment of this utility model, a filter plate is fixedly connected to the right end of the filter cylinder inside the housing, and an exhaust fan is provided on the right side of the filter plate inside the housing.

[0011] As a preferred embodiment of this utility model, an exhaust window is provided at the bottom center of the right side wall of the housing, and universal wheels are provided at the four corners of the bottom of the housing.

[0012] The beneficial effects of this utility model are: The waste paint mist collection and purification device of this color-coated aluminum coil production line starts the drive motor and electric telescopic rod when collecting and purifying waste paint mist. The output shaft of the drive motor rotates, causing the mounting plate to rotate, which in turn causes the suction nozzle on the top of the mounting plate to rotate back and forth. The output end of the electric telescopic rod extends and retracts, causing the connecting plate and the toothed plate to move left and right. During the movement of the toothed plate, the gear rotates, which in turn causes the connecting rod and the suction nozzle to rotate up and down, adjusting the suction position of the suction nozzle and improving the accuracy of waste paint mist collection. The waste paint mist collection and purification device of this type of color-coated aluminum coil production line improves the quality of waste paint mist purification by having the waste paint mist enter the housing from the connecting shell during the operation of the purification device, and then pass through the filter cotton, filter bag and filter plate for triple filtration before the treated gas is discharged from the exhaust window. Attached Figure Description

[0013] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a side view of the overall structure of a waste paint mist collection and purification device for a color-coated aluminum coil production line according to this utility model. Figure 2 This is a bottom view schematic diagram of the overall structure of a waste paint mist collection and purification device for a color-coated aluminum coil production line according to this utility model. Figure 3 This is a rear view schematic diagram of the overall structure of a waste paint mist collection and purification device for a color-coated aluminum coil production line according to this utility model. Figure 4 This is a schematic diagram of the angle adjustment structure of a waste paint mist collection and purification device for a color-coated aluminum coil production line according to the present invention. Figure 5 This is a schematic diagram of the filter structure of a waste paint mist collection and purification device for a color-coated aluminum coil production line according to this utility model.

[0014] In the diagram: 1. Housing; 2. Angle adjustment mechanism; 3. Connecting housing; 4. Telescopic hose; 5. Air extraction nozzle; 6. Connecting ring; 7. Connecting rod; 8. U-shaped plate; 9. Gear; 10. Gear plate; 11. Connecting plate; 12. Electric telescopic rod; 13. Mounting plate; 14. Drive motor; 15. Fixing plate; 16. Casters; 17. Exhaust window; 18. Filter cartridge; 19. Filter bag; 20. Air inlet; 21. Filter cotton; 22. Filter plate; 23. Exhaust fan; 24. Rotating shaft. Detailed Implementation

[0015] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0016] Example: Figures 1-5 As shown, the present invention provides a waste paint mist collection and purification device for a color-coated aluminum coil production line, including a housing 1, and an angle adjustment mechanism 2 is provided on the left side of the inner and outer sides of the housing 1. The angle adjustment mechanism 2 includes a telescopic hose 4, which can extend or shorten to facilitate adjustment of the position of the suction nozzle 5. The suction nozzle 5 is fixedly connected to the left end of the telescopic hose 4, and a connecting ring 6 is fixedly connected to the bottom of the suction nozzle 5. The connecting ring 6 connects and fixes the suction nozzle 5 to the connecting rod 7. The connecting rod 7 is fixedly connected to the middle of the outer bottom wall of the connecting ring 6. The bottom end of the connecting rod 7 is rotatably connected to the inner side of the U-shaped plate 8 through a pivot 24. When the connecting rod 7 rotates inside the U-shaped plate 8, it can cause the top suction nozzle 5 to rotate up and down. The U-shaped plate 8 is fixedly connected to the middle left side of the top wall of the mounting plate 13. On the side, gears 9 are fixedly connected to both ends of the rotating shaft 24. Gear plates 10 are meshed with the bottom of each gear 9. When the gear plates 10 move left and right, they can drive the gears 9 to rotate, thereby causing the rotating shaft 24 fixed to the gears 9 to rotate. The rotation of the rotating shaft 24 causes the top connecting rod 7 to rotate. A connecting plate 11 is fixedly connected to the right end between the two sets of gear plates 10. An electric telescopic rod 12 is fixedly connected to the right side of the middle part of the top wall of the mounting plate 13. The electric telescopic rod 12 is the power component for the left and right movement of the gear plates 10. When the electric telescopic rod 12 is working, the extension and retraction of the output end can cause the connecting plate 11 and the gear plates 10 to move left and right.

[0017] The output end of the electric telescopic rod 12 is fixedly connected to the connecting plate 11. The bottom wall of the mounting plate 13 is fixedly connected to the output end of the drive motor 14. The drive motor 14 is fixedly connected to the left end of the fixing plate 15. The fixing plate 15 is fixedly connected to the lower middle part of the left side wall of the housing 1. During the operation of the drive motor 14, the output shaft rotates, causing the mounting plate 13 and its top components to rotate, thereby causing the air extraction nozzle 5 to swing left and right.

[0018] The flexible hose 4 passes through and is fixedly connected to the middle of the connecting shell 3. The connecting shell 3 passes through and is fixedly connected to the middle of the left side wall of the shell 1. The filter cotton 21 is fixedly connected to the left end of the inner side of the shell 1. The filter cylinder 18 is fixedly connected to the middle of the inner side of the shell 1. The filter bag 19 is provided on the side wall of the filter cylinder 18 to increase the contact area with air, thereby improving the filtration efficiency.

[0019] An air inlet 20 is provided at the middle of the left end of the filter cylinder 18. A filter bag 19 is provided on the inner wall of the filter cylinder 18. A filter plate 22 is fixedly connected to the right end of the filter cylinder 18 inside the housing 1. An exhaust fan 23 is provided on the right side of the filter plate 22 inside the housing 1. An exhaust window 17 is provided at the bottom of the middle of the right side wall of the housing 1. Universal wheels 16 are provided at the four corners of the bottom of the housing 1. The universal wheels 16 can reduce the difficulty of moving the purification device.

[0020] Working principle: When collecting and purifying waste paint mist, the drive motor 14 and the electric telescopic rod 12 are started. The output shaft of the drive motor 14 rotates, causing the mounting plate 13 to rotate, which in turn causes the suction nozzle 5 on the top of the mounting plate 13 to rotate back and forth. The output end of the electric telescopic rod 12 extends and retracts, causing the connecting plate 11 and the toothed plate 10 to move left and right. During the movement of the toothed plate 10, the gear 9 rotates, which causes the connecting rod 7 and the suction nozzle 5 to rotate up and down. Adjusting the suction position of the suction nozzle 5 improves the accuracy of waste paint mist collection. After aligning with the waste paint mist, the exhaust fan 23 is started. The exhaust fan 23 generates suction, which causes the waste paint mist to enter the housing 1 from the connecting shell 3. After passing through the filter cotton 21, the filter bag 19 and the filter plate 22 for triple filtration, the treated gas is discharged from the exhaust window 17, completing the waste paint mist collection and purification operation.

[0021] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A waste paint mist collection and purification device for a color-coated aluminum coil production line, comprising a housing (1), characterized in that: An angle adjustment mechanism (2) is provided on the left side of the inner side of the housing (1). The angle adjustment mechanism (2) includes a telescopic hose (4), with an air suction nozzle (5) fixedly connected to the left end of the telescopic hose (4), a connecting ring (6) fixedly connected to the bottom of the air suction nozzle (5), a connecting rod (7) fixedly connected to the middle of the outer bottom wall of the connecting ring (6), the bottom end of the connecting rod (7) being rotatably connected to the inner side of the U-shaped plate (8) via a rotating shaft (24), the U-shaped plate (8) being fixedly connected to the left side of the middle of the top wall of the mounting plate (13), gears (9) being fixedly connected to both the front and rear ends of the rotating shaft (24), and toothed plates (10) being meshed at the bottom of each gear (9), a connecting plate (11) being fixedly connected to the right end between the two sets of toothed plates (10), and an electric telescopic rod (12) being fixedly connected to the right side of the middle of the top wall of the mounting plate (13).

2. The waste paint mist collection and purification device for a color-coated aluminum coil production line according to claim 1, characterized in that, The output end of the electric telescopic rod (12) is fixedly connected to the connecting plate (11), and the middle part of the bottom wall of the mounting plate (13) is fixedly connected to the output end of the drive motor (14).

3. The waste paint mist collection and purification device for a color-coated aluminum coil production line according to claim 2, characterized in that, The drive motor (14) is fixedly connected to the left end of the fixing plate (15), and the fixing plate (15) is fixedly connected to the lower middle part of the left side wall of the housing (1).

4. The waste paint mist collection and purification device for a color-coated aluminum coil production line according to claim 1, characterized in that, The telescopic hose (4) passes through and is fixedly connected to the middle of the connecting shell (3), and the connecting shell (3) passes through and is fixedly connected to the middle of the left side wall of the shell (1).

5. The waste paint mist collection and purification device for a color-coated aluminum coil production line according to claim 1, characterized in that, A filter cotton (21) is fixedly connected to the left end of the inner side of the housing (1), and a filter cylinder (18) is fixedly connected to the middle part of the inner side of the housing (1).

6. The waste paint mist collection and purification device for a color-coated aluminum coil production line according to claim 5, characterized in that, An air inlet (20) is provided at the middle of the left end of the filter cylinder (18), and a filter bag (19) is provided on the inner side wall of the filter cylinder (18).

7. The waste paint mist collection and purification device for a color-coated aluminum coil production line according to claim 1, characterized in that, A filter plate (22) is fixedly connected to the right end of the filter cylinder (18) inside the housing (1), and an exhaust fan (23) is provided on the right side of the filter plate (22) inside the housing (1).

8. The waste paint mist collection and purification device for a color-coated aluminum coil production line according to claim 1, characterized in that, An exhaust window (17) is provided at the bottom of the middle part of the right side wall of the housing (1), and casters (16) are provided at the four corners of the bottom of the housing (1).