Dispensing device for processing patch inductors
Patent Information
- Application Number
- CN202521793745.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-08-22
AI Technical Summary
[0004]上述点胶设备在对工件完成点胶后,需人工或者机械手对完成点胶的工件取走,才能够对下一组工件再次点胶,如果工件较多,则需要人工重复操作,效率难以保证,且人工成本较高,或者需要对机械手的抓取路径进行精确定位,操作较为繁琐
该贴片电感加工的点胶设备,通过驱动组件与往复组件的协同作用,实现了点胶与输送的自动化联动,电机驱动传动轴转动时,一方面通过缺齿锥齿轮与第三锥齿轮的啮合,使主动辊带动传送带做间歇运动,自动完成工件的上料与输送,另一方面通过第一锥齿轮与第二锥齿轮的传动,让转盘偏心轴驱使点胶枪往复升降,精准配合传送带的停顿节奏完成点胶,无需人工或机械手频繁干预,大幅提升了生产效率,省去了传统设备中人工取放工件或复杂的机械手定位操作,降低了人工成本与设备调试难度,传送带的料槽设计确保工件稳定输送,点胶枪升降路径精准,减少了点胶偏差。
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Figure CN224846259U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic component processing equipment technology, and in particular to a dispensing device for surface mount inductor processing. Background Technology
[0002] Surface mount inductors are leadless microelectronic components that use surface mount technology and are widely used in modern electronic circuits. In the current manufacturing process, surface mount inductors require dispensing equipment to apply adhesive to ensure their sealing, thermal conductivity, and dustproof properties.
[0003] For example, Chinese patent document CN211937649U discloses a dispensing device, a robotic arm, and a dispensing apparatus fixed to the robotic arm. The dispensing apparatus includes a syringe and a spray valve. The spray valve is fixedly connected to the robotic arm. The syringe includes a barrel and a liquid outlet tube fixed to one end of the barrel. The barrel is detachably fixedly connected to the robotic arm. The spray valve has a fixing hole adapted to the liquid outlet tube. A sealing ring is fixed on the side wall of the fixing hole. The liquid outlet tube is fixed in the fixing hole and is interference-fitted with the sealing ring. This eliminates the need for frequent correction of the glue spraying position, improving production efficiency.
[0004] After the above-mentioned dispensing equipment dispenses glue to the workpiece, the dispensing workpiece needs to be removed manually or by a robotic arm before the next set of workpieces can be dispensed. If there are many workpieces, manual repetition is required, which makes it difficult to guarantee efficiency and increases labor costs. Alternatively, the robotic arm's gripping path needs to be precisely positioned, making the operation cumbersome. Utility Model Content
[0005] The purpose of this invention is to provide a dispensing device for surface mount inductor processing to solve the problems and defects mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a dispensing device for surface mount inductor processing, comprising a base plate, a first side plate and a second side plate fixedly mounted on the top of the base plate, a drive roller and a driven roller rotatably mounted on the first side plate and the second side plate, a conveyor belt sleeved on the outer side of the drive roller and the driven roller, a dispensing gun disposed above the conveyor belt, and a reciprocating assembly mounted on the base plate for driving the dispensing gun to reciprocate up and down, and a driving assembly mounted on the base plate for providing power to the reciprocating assembly and the drive roller.
[0007] Preferably, the reciprocating assembly includes a guide plate, a mounting bracket, a rotating shaft, a turntable, an eccentric shaft, and a fixing plate. The guide plate is fixedly installed on the front side of the second side plate, the mounting bracket is slidably installed on the guide plate, the glue gun is fixedly installed on the bottom of the mounting bracket, the rotating shaft is rotatably installed on the second side plate, the turntable is fixedly installed on one end of the rotating shaft, and the eccentric shaft is fixedly installed on the front side of the turntable.
[0008] Preferably, the drive assembly includes a fixed shaft plate, a motor, a drive shaft, a first bevel gear, a second bevel gear, a tooth-deficient bevel gear, and a third bevel gear. Two fixed shaft plates are fixedly installed on the rear side of the second side plate. The motor is fixedly installed on the top of one fixed shaft plate. The drive shaft is rotatably installed on both fixed shaft plates. The first bevel gear and the tooth-deficient bevel gear are both fixedly installed on the outer wall of the drive shaft. The second bevel gear is fixedly installed on the other end of the shaft. The third bevel gear is fixedly installed on one end of the drive roller. When the motor drives the drive shaft to rotate, on the one hand, the drive roller drives the conveyor belt to move intermittently, automatically completing the loading and conveying of workpieces. On the other hand, the eccentric shaft of the turntable drives the dispensing gun to reciprocate up and down, precisely matching the stopping rhythm of the conveyor belt to complete the dispensing. This eliminates the need for frequent manual or robotic intervention, significantly improving production efficiency.
[0009] Preferably, the first bevel gear meshes with the second bevel gear, and the toothless bevel gear meshes with the third bevel gear.
[0010] Preferably, the mounting bracket has a movable groove, and the eccentric shaft is movably mounted in the movable groove.
[0011] Preferably, a fixing plate is fixedly installed on the front side of the second side plate, and a start button is fixedly installed on the top of the fixing plate, with the start button located below the mounting bracket.
[0012] Preferably, a material trough is provided on the outer side of the conveyor belt to ensure stable transport of workpieces.
[0013] Compared with the prior art, the beneficial effects of this utility model are: This dispensing equipment for surface mount inductor processing achieves automated linkage between dispensing and conveying through the coordinated action of the drive and reciprocating components. When the motor drives the transmission shaft to rotate, on the one hand, the meshing of the toothed bevel gear and the third bevel gear causes the drive roller to drive the conveyor belt to move intermittently, automatically completing the loading and conveying of the workpiece. On the other hand, through the transmission of the first bevel gear and the second bevel gear, the eccentric shaft of the turntable drives the dispensing gun to reciprocate up and down, precisely matching the pause rhythm of the conveyor belt to complete the dispensing. It eliminates the need for frequent intervention by humans or robots, greatly improving production efficiency. It eliminates the need for manual workpiece handling or complex robot positioning operations in traditional equipment, reducing labor costs and equipment debugging difficulty. The material trough design of the conveyor belt ensures stable workpiece conveying, and the precise lifting path of the dispensing gun reduces dispensing deviation. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional view of the present invention; Figure 3 This is a cross-sectional view of the present invention.
[0015] Reference numerals: 1. Base plate; 2. First side plate; 3. Second side plate; 4. Driven roller; 5. Driven roller; 6. Conveyor belt; 7. Material trough; 8. Guide plate; 9. Mounting bracket; 10. Dispensing gun; 11. Shaft fixing plate; 12. Motor; 13. Drive shaft; 14. First bevel gear; 15. Second bevel gear; 16. Rotating shaft; 17. Turntable; 18. Eccentric shaft; 19. Fixing plate; 20. Start button; 21. Missing tooth bevel gear; 22. Third bevel gear. Detailed Implementation
[0016] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0017] Please see Figure 1-3 This utility model provides a technical solution: a dispensing device for surface mount inductor processing, including a base plate 1, a first side plate 2 and a second side plate 3 fixedly mounted on the top of the base plate 1, an active roller 4 and a driven roller 5 rotatably mounted on the first side plate 2 and the second side plate 3, a conveyor belt 6 sleeved on the outer side of the active roller 4 and the driven roller 5, and a dispensing gun 10 arranged above the conveyor belt 6. It also includes a reciprocating assembly mounted on the base plate 1, which is used to drive the dispensing gun 10 to reciprocate up and down, and a driving assembly mounted on the base plate 1, which is used to provide power to the reciprocating assembly and the active roller 4.
[0018] Furthermore, the reciprocating assembly includes a guide plate 8, a mounting bracket 9, a rotating shaft 16, a turntable 17, an eccentric shaft 18, and a fixing plate 19. The guide plate 8 is fixedly installed on the front side of the second side plate 3, the mounting bracket 9 is slidably installed on the guide plate 8, the glue gun 10 is fixedly installed on the bottom of the mounting bracket 9, the rotating shaft 16 is rotatably installed on the second side plate 3, the turntable 17 is fixedly installed on one end of the rotating shaft 16, and the eccentric shaft 18 is fixedly installed on the front side of the turntable 17.
[0019] Furthermore, the drive assembly includes a fixed shaft plate 11, a motor 12, a transmission shaft 13, a first bevel gear 14, a second bevel gear 15, a tooth-deficient bevel gear 21, and a third bevel gear 22. Two fixed shaft plates 11 are fixedly installed on the rear side of the second side plate 3. The motor 12 is fixedly installed on the top of one fixed shaft plate 11. The transmission shaft 13 is rotatably installed on both fixed shaft plates 11. The first bevel gear 14 and the tooth-deficient bevel gear 21 are both fixedly installed on the outer wall of the transmission shaft 13. The second bevel gear 15 is fixedly installed on the other end of the rotating shaft 16. The third bevel gear 22 is fixedly installed on one end of the drive roller 4.
[0020] Furthermore, the first bevel gear 14 meshes with the second bevel gear 15, and the toothless bevel gear 21 meshes with the third bevel gear 22. When the motor 12 is started, its output shaft drives the transmission shaft 13, the first bevel gear 14, and the toothless bevel gear 21 to rotate. The rotation of the toothless bevel gear 21 drives the third bevel gear 22 and the drive roller 4 to rotate intermittently. The intermittent rotation of the drive roller 4 drives the conveyor belt 6 and the workpiece to move intermittently, transporting the workpiece to the bottom of the glue gun 10, automatically completing the workpiece loading and conveying. Meanwhile, the first bevel gear 14... The rotation drives the second bevel gear 15, the rotating shaft 16, the turntable 17, and the eccentric shaft 18 to rotate. The rotation of the eccentric shaft 18 drives the mounting frame 9 and the glue gun 10 to reciprocate up and down. When the driven roller 5 is stopped, the mounting frame 9 and the glue gun 10 will be in a lowering state. The glue gun 10 will descend to the top of the workpiece, and the mounting frame 9 will press the start button 20. The start button 20 will start the glue gun 10 to dispense glue. The glue dispensing is completed precisely in coordination with the stop rhythm of the conveyor belt. There is no need for frequent intervention by humans or robots, which greatly improves production efficiency.
[0021] Furthermore, the mounting bracket 9 has a movable slot, in which the eccentric shaft 18 is movably mounted.
[0022] Furthermore, a fixing plate 19 is fixedly installed on the front side of the second side plate 3, and a start button 20 is fixedly installed on the top of the fixing plate 19. The start button 20 is located below the mounting bracket 9.
[0023] Furthermore, a material trough 7 is provided on the outer side of the conveyor belt 6 to ensure stable transport of the workpiece.
[0024] Working principle: The workpiece is placed in the material trough, and the motor 12 is started. The output shaft of the motor 12 drives the transmission shaft 13, the first bevel gear 14, and the toothed bevel gear 21 to rotate. The rotation of the toothed bevel gear 21 drives the third bevel gear 22 and the drive roller 4 to rotate intermittently. The intermittent rotation of the drive roller 4 drives the conveyor belt 6 and the workpiece to move intermittently, which can transport the workpiece to the bottom of the glue gun 10. The rotation of the first bevel gear 14 drives the second bevel gear 15, the rotating shaft 16, the turntable 17, and the eccentric shaft 18 to rotate. The rotation drives the mounting frame 9 and the glue gun 10 to reciprocate and rise. When the driven roller 5 is stopped, the mounting frame 9 and the glue gun 10 will be in a descending state. The glue gun 10 will descend to the top of the workpiece, and the mounting frame 9 will press the start button 20. The start button 20 will start the glue gun 10 to dispense glue onto the workpiece. As the conveyor belt 6 moves, the conveyor belt 6 can transport the workpiece to the next process. Finally, the processed workpiece will fall onto the top of the base plate 1 due to the return of the conveyor belt 6, without the need for manual unloading by the workers.
[0025] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A dispensing device for surface mount inductor processing, comprising a base plate (1), a first side plate (2) and a second side plate (3) fixedly mounted on the top of the base plate (1), a drive roller (4) and a driven roller (5) rotatably mounted on the first side plate (2) and the second side plate (3), a conveyor belt (6) sleeved on the outer side of the drive roller (4) and the driven roller (5), and a dispensing gun (10) disposed above the conveyor belt (6), characterized in that, Also includes: The reciprocating assembly is mounted on the base plate (1) and is used to drive the dispensing gun (10) to reciprocate up and down; The drive assembly is mounted on the base plate (1) and is used to provide power to the reciprocating assembly and the drive roller (4).
2. The dispensing equipment for surface mount inductor processing according to claim 1, characterized in that: The reciprocating assembly includes a guide plate (8), a mounting bracket (9), a rotating shaft (16), a turntable (17), an eccentric shaft (18), and a fixing plate (19). The guide plate (8) is fixedly installed on the front side of the second side plate (3). The mounting bracket (9) is slidably installed on the guide plate (8). The glue gun (10) is fixedly installed on the bottom of the mounting bracket (9). The rotating shaft (16) is rotatably installed on the second side plate (3). The turntable (17) is fixedly installed on one end of the rotating shaft (16). The eccentric shaft (18) is fixedly installed on the front side of the turntable (17).
3. The dispensing equipment for surface mount inductor processing according to claim 2, characterized in that: The drive assembly includes a fixed shaft plate (11), a motor (12), a transmission shaft (13), a first bevel gear (14), a second bevel gear (15), a toothless bevel gear (21), and a third bevel gear (22). There are two fixed shaft plates (11), both of which are fixedly installed on the rear side of the second side plate (3). The motor (12) is fixedly installed on the top of one fixed shaft plate (11). The transmission shaft (13) is rotatably installed on the two fixed shaft plates (11). The first bevel gear (14) and the toothless bevel gear (21) are both fixedly installed on the outer wall of the transmission shaft (13). The second bevel gear (15) is fixedly installed on the other end of the rotating shaft (16). The third bevel gear (22) is fixedly installed on one end of the drive roller (4).
4. The dispensing equipment for surface mount inductor processing according to claim 3, characterized in that: The first bevel gear (14) meshes with the second bevel gear (15), and the toothless bevel gear (21) meshes with the third bevel gear (22).
5. The dispensing equipment for surface mount inductor processing according to claim 4, characterized in that: The mounting bracket (9) has a movable slot, and the eccentric shaft (18) is movably installed in the movable slot.
6. The dispensing equipment for surface mount inductor processing according to claim 5, characterized in that: A fixing plate (19) is fixedly installed on the front side of the second side plate (3), and a start button (20) is fixedly installed on the top of the fixing plate (19). The start button (20) is located below the mounting bracket (9).
7. The dispensing equipment for surface mount inductor processing according to claim 6, characterized in that: A trough (7) is provided on the outer side of the conveyor belt (6).