coater
Patent Information
- Application Number
- CN202522398885.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0004]本实用新型的目的在于提供一种涂覆机,旨在解决现有技术中的缺乏对点胶头检测的技术问题
[0023]本实用新型实施例提供的涂覆机中的上述一个或多个技术方案至少具有如下技术效果之一:点胶头和摄像头均安装于第三移动组件上,第一移动组件、第二移动组件和第三移动组件分别驱动点胶头和摄像头不同的方向移动;点胶头清洗架用于对点胶头进行清洁,清洁完毕后的点胶头在检测组件上进行预点胶,摄像头对预点胶的胶水状况进行检测,若发现胶水状况均匀,则说明点胶头清洗合格,若摄像头检测预点胶的胶水量不合格,移动模组则驱动点胶头再一次清洁,通过设置检测组件,能够在对产品进行点胶前进行预点胶,以对点胶头的清洁状况进行检测,防止清洗不合格的点胶头对产品进行点胶,从而减少产品的报废情况,并且本实施例还设置有清洁组件,该清洁组件用于对预点胶的胶水进行自动清洁,降低人工操作,提高自动化程度。
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Figure CN224846272U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of dispensing equipment, and in particular relates to a coating machine. Background Technology
[0002] A coating machine, also known as an adhesive applicator, glue sprayer, or oil sprayer, is an automated mechanical device that controls and coats fluids onto the surface of a product. The coating machine applies a new material to the product surface, providing excellent waterproofing, dustproofing, and anti-static properties. With the increasing demands for circuit board stability in the electronics industry, conformal coating machines have become an indispensable part of electronic product manufacturing. By coating circuit boards with a conformal coating machine, moisture-proofing, dustproofing, and corrosion-proofing effects can be achieved.
[0003] Existing coating machines are equipped with structures for cleaning the dispensing head. However, the dispensing head is usually cleaned only once, and the product is immediately dispensed after cleaning. If the dispensing head is not cleaned properly, it can easily lead to uneven dispensing. Although cameras are usually used to inspect the dispensing products, if the dispensing is not up to standard, the circuit board will be scrapped, thus increasing production costs. Utility Model Content
[0004] The purpose of this invention is to provide a coating machine that addresses the lack of technical detection for the dispensing head in the prior art.
[0005] To achieve the above objectives, this utility model provides a coating machine comprising:
[0006] Workbench;
[0007] A movable module is mounted on the workbench. The movable module includes a first movable component that moves along the X-axis, a second movable component that moves along the Y-axis, and a third movable component that moves along the Z-axis, which are connected in sequence.
[0008] A dispensing module, mounted on the third movable component, includes a dispensing head and a camera;
[0009] A dispensing head cleaning rack is installed on the workbench and located to the side of the movable module;
[0010] The detection component is set on the workbench and configured to pre-dispense adhesive into the dispensing module after cleaning.
[0011] A cleaning component is provided on the workbench and configured to clean the pre-applied adhesive areas.
[0012] Optionally, the detection component includes a detection tank, and a water outlet is provided on one side of the bottom of the detection tank;
[0013] The cleaning assembly includes a rinsing element configured to rinse the pre-applied adhesive.
[0014] Optionally, at least one side of the detection slot is provided with an air outlet.
[0015] Optionally, a drying element is provided at the bottom of the detection tank.
[0016] Optionally, the detection component includes a positioning element and a detection plate, wherein the detection plate is disposed on the positioning element;
[0017] The cleaning assembly includes a cleaning tank and a suction member. The cleaning tank contains cleaning fluid, and the suction member is disposed between the positioning member and the cleaning tank. The suction member is configured to transfer the detection plate between the positioning member and the cleaning tank.
[0018] Optionally, the cleaning tank is equipped with an ultrasonic cleaner.
[0019] Optionally, at least a portion of the detection plate is made of magnetic material, and the suction element is provided with a magnetic adsorption head.
[0020] Optionally, the positioning element includes two fixed plates and two movable plates, the two fixed plates being configured to limit the two adjacent sides of the detection plate, and the two movable plates being configured to limit the other two sides of the detection plate.
[0021] Optionally, the bottom of the positioning element is provided with a water outlet.
[0022] Optionally, the detection component further includes a weighing element configured to weigh the pre-dispensed adhesive.
[0023] The coating machine provided in this embodiment of the present invention has at least one of the following technical effects: the dispensing head and the camera are both mounted on the third moving component, and the first moving component, the second moving component, and the third moving component drive the dispensing head and the camera to move in different directions respectively; the dispensing head cleaning rack is used to clean the dispensing head, and after cleaning, the dispensing head is pre-dispensed on the detection component. The camera detects the condition of the pre-dispensed glue. If the glue condition is found to be uniform, it indicates that the dispensing head is cleaned successfully. If the camera detects that the amount of glue in the pre-dispensed glue is unqualified, the moving module drives the dispensing head to clean again. By setting the detection component, pre-dispensing can be performed before dispensing the product to detect the cleanliness of the dispensing head, preventing the dispensing head that is not cleaned successfully from dispensing the product, thereby reducing the scrap of the product. In addition, this embodiment also provides a cleaning component, which is used to automatically clean the pre-dispensed glue, reducing manual operation and improving the degree of automation. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the coating machine provided in an embodiment of the present invention.
[0026] Figure 2 Another structural schematic diagram of the coating machine provided in this embodiment of the utility model.
[0027] Figure 3 This is a schematic diagram of the structure of the coating machine detection tank provided in an embodiment of the present invention.
[0028] Figure 4 This is an enlarged schematic diagram of the coating machine detection tank provided in an embodiment of the present invention.
[0029] Figure 5 This is a schematic diagram of the structure of a coating machine provided in another embodiment of the present invention.
[0030] The following are the labeling elements in the figure:
[0031] 10—Workbench 20—Moving Module 30—Dispensing Module
[0032] 31—Dispensing head; 32—Camera; 41—Detection slot
[0033] 411—First tank bottom; 412—Second tank bottom; 42—Water outlet.
[0034] 43—Air outlet; 51—Flushing component; 61—Positioning component
[0035] 611—Fixed plate; 612—Moving plate; 71—Cleaning tank
[0036] 81—Absorption component. Detailed Implementation
[0037] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0038] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0040] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0041] In one embodiment of this utility model, such as Figures 1-5 As shown, a coating machine includes:
[0042] Workbench 10;
[0043] The moving module 20 is mounted on the worktable 10. The moving module 20 includes a first moving component that moves along the X-axis, a second moving component that moves along the Y-axis, and a third moving component that moves along the Z-axis, which are connected in sequence.
[0044] The dispensing module 30 is mounted on the third moving component and includes a dispensing head 31 and a camera 32.
[0045] A dispensing head cleaning rack is installed on the workbench 10 and located to the side of the movable module 20;
[0046] The detection component is set on the workbench 10 and configured to pre-dispense adhesive into the dispensing module 30 after cleaning.
[0047] A cleaning component is disposed on the workbench 10 and configured to clean the pre-applied adhesive areas.
[0048] Specifically, the dispensing head 31 and the camera 32 are both mounted on the third moving component. The first moving component, the second moving component, and the third moving component drive the dispensing head 31 and the camera 32 to move in different directions, respectively. The dispensing head cleaning rack is used to clean the dispensing head 31. After cleaning, the dispensing head 31 is pre-dispensed on the detection component. The camera 32 detects the condition of the pre-dispensed glue. If the glue condition is found to be uniform, it indicates that the dispensing head 31 is cleaned successfully. If the camera 32 detects that the amount of glue in the pre-dispensed glue is unqualified, the moving module 20 drives the dispensing head 31 to clean it again. By setting the detection component, pre-dispensing can be performed before dispensing the product to detect the cleanliness of the dispensing head 31, preventing the dispensing head 31 that is not cleaned successfully from dispensing the product, thereby reducing product scrap. In addition, this embodiment also provides a cleaning component, which is used to automatically clean the pre-dispensed glue, reducing manual operation and improving the degree of automation.
[0049] Furthermore, the dispensing head cleaning rack includes a frame and a container mounted on the frame. The container is filled with cleaning fluid. The frame can be mounted on the workbench 10 or on other equipment adjacent to the workbench 10. After the dispensing head 31 has been used for a certain period of time or a certain number of times, it will be moved to the container for cleaning to avoid clogging of the dispensing head 31.
[0050] In another embodiment of this utility model, such as Figures 1-4 As shown, the detection component includes a detection tank 41, and a water outlet 42 is provided on one side of the bottom of the detection tank 41.
[0051] The cleaning assembly includes a rinsing component 51, which is configured to rinse the pre-dispensed adhesive. Specifically, after the dispensing head 31 pre-dispenses adhesive at the bottom of the detection tank 41, the rinsing component 51 rinses the adhesive, and the rinsed wastewater flows out through the outlet hole 42, thereby keeping the detection tank 41 clean for the next pre-dispensing by the dispensing head 31 and improving the accuracy of the detection.
[0052] In another embodiment of this utility model, such as Figures 1-4 As shown, the flushing component 51 includes a mounting bracket and a water outlet component. The water outlet component can be a water pipe. The mounting bracket is equipped with a mounting component that is compatible with the water outlet component. The mounting component can be a structure for fixing the water pipe, such as a fixing clamp, which will not be described in detail here.
[0053] In another embodiment of this utility model, the detection component further includes a weighing element, which is disposed below the detection groove 41. Specifically, by disposing of a weighing element below the detection groove 41, the amount of glue pre-dispensed is weighed to cooperate with the detection by the camera 32 and improve the accuracy of glue dispensing volume detection by the dispensing head 31.
[0054] In another embodiment of this utility model, such as Figure 4 As shown, the bottom of the detection tank 41 includes a first bottom 411 and a second bottom 412. The first bottom 411 is higher than the second bottom 412, and the water outlet 42 is located on the second bottom 412. Specifically, because the first bottom 411 is higher than the second bottom 412, the flushed wastewater easily flows through the second bottom 412 and out through the water outlet 42, further improving the cleanliness of the detection tank 41.
[0055] In another embodiment of this utility model, such as Figure 4 As shown, the second tank bottom 412 is located around the first tank bottom 411; each of the second tank bottoms 412 is provided with a water outlet 42, so that the sewage located at the first tank bottom 411 can flow to the second tank bottom 412 in any direction.
[0056] In another embodiment of this utility model, such as Figures 1-4 As shown, at least one side of the detection tank 41 is provided with an air outlet 43. Specifically, the air outlet 43 can blow air to dry the bottom of the detection tank 41, so that the bottom of the detection tank 41 is dry when the dispensing head 31 pre-dispenses adhesive next time, thus avoiding the influence of water on the pre-dispensing detection.
[0057] Furthermore, the air outlet 43 is connected to an air supply device, which can be a blower.
[0058] In another embodiment of this utility model, a drying element is provided at the bottom of the detection groove 41. Specifically, the drying element is a heating element, which may be a heating wire or the like embedded in the bottom of the detection groove 41.
[0059] In another embodiment of this utility model, such as Figure 5 As shown, the detection component includes a positioning element 61 and a detection plate, with the detection plate disposed on the positioning element 61;
[0060] The cleaning assembly includes a cleaning tank 71 and a suction member 81. The cleaning tank 71 contains cleaning fluid, and the suction member 81 is positioned between the positioning member 61 and the cleaning tank 71. The suction member 81 is configured to transfer the detection plate between the positioning member 61 and the cleaning tank 71. Specifically, the suction member 81 places the detection plate on the positioning member 61, and the dispensing head 31 pre-dispenses adhesive onto the detection plate. After pre-dispensing, the suction member 81 transfers the detection plate from the positioning member 61 to the cleaning tank 71. Since the cleaning tank 71 contains cleaning fluid, it can dissolve and clean the adhesive on the detection plate. After cleaning, the suction member 81 transfers the detection plate from the cleaning tank 71 back to the positioning member 61, thereby keeping the detection plate clean before each pre-dispensing to improve the detection accuracy of pre-dispensing.
[0061] In another embodiment of this utility model, an ultrasonic cleaner is provided in the cleaning tank 71. Specifically, providing an ultrasonic cleaner in the cleaning tank 71 can improve the cleaning effect. Furthermore, ultrasonic cleaners are existing technology and will not be described in detail here. This embodiment uses them in the cleaning tank 71 to enhance the cleaning degree of the detection plate.
[0062] In another embodiment of this invention, at least a portion of the detection plate is made of magnetic material, and the suction member 81 is provided with a magnetic adsorption head. Specifically, the magnetic adsorption transfer of the detection plate is simple in structure and avoids the influence of the cleaning liquid in the cleaning tank 71 on the suction member 81 during the transfer process.
[0063] In another embodiment of this utility model, such as Figure 5 As shown, the positioning member 61 includes two fixed plates 611 and two movable plates 612. The two fixed plates 611 are configured to limit the adjacent sides of the detection plate, and the two movable plates are configured to limit the other two sides of the detection plate. This allows it to be used with detection plates of different sizes, improving its versatility.
[0064] In another embodiment of this utility model, a water outlet 42 is provided at the bottom of the positioning member 61. Specifically, the water outlet 42 allows cleaning fluid remaining on the detection plate to flow out, thereby reducing contamination of the workbench 10.
[0065] In another embodiment of this utility model, the detection component further includes a weighing component, which is disposed below the positioning component 61. Specifically, by disposing of a weighing component below the positioning component 61, the amount of glue pre-dispensed is weighed to cooperate with the detection of the camera 32 and improve the accuracy of glue dispensing volume detection of the dispensing head 31.
[0066] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A coating machine, characterized in that, Including: Workbench; A movable module is mounted on the workbench. The movable module includes a first movable component that moves along the X-axis, a second movable component that moves along the Y-axis, and a third movable component that moves along the Z-axis, which are connected in sequence. A dispensing module, mounted on the third movable component, includes a dispensing head and a camera; A dispensing head cleaning rack is installed on the workbench and located to the side of the movable module; The detection component is set on the workbench and configured to pre-dispense adhesive into the dispensing module after cleaning. A cleaning component is provided on the workbench and configured to clean the pre-applied adhesive areas.
2. The coating machine according to claim 1, characterized in that, The detection component includes a detection tank, and a water outlet is provided on one side of the bottom of the detection tank; The cleaning assembly includes a rinsing element configured to rinse the pre-applied adhesive.
3. The coating machine according to claim 2, characterized in that, At least one side of the detection tank is provided with an air outlet.
4. The coating machine according to claim 2, characterized in that, A drying element is provided at the bottom of the testing tank.
5. The coating machine according to claim 1, characterized in that, The detection component includes a positioning element and a detection plate, wherein the detection plate is disposed on the positioning element; The cleaning assembly includes a cleaning tank and a suction member. The cleaning tank contains cleaning fluid, and the suction member is disposed between the positioning member and the cleaning tank. The suction member is configured to transfer the detection plate between the positioning member and the cleaning tank.
6. The coating machine according to claim 5, characterized in that, An ultrasonic cleaner is installed in the cleaning tank.
7. The coating machine according to claim 5, characterized in that, At least a portion of the detection plate is made of magnetic material, and the suction element is provided with a magnetic adsorption head.
8. The coating machine according to claim 5, characterized in that, The positioning element includes two fixed plates and two movable plates. The two fixed plates are configured to limit the two adjacent sides of the detection plate, and the two movable plates are configured to limit the other two sides of the detection plate.
9. The coating machine according to claim 5, characterized in that, The bottom of the positioning component is provided with a water outlet.
10. The coating machine according to claim 2 or 5, characterized in that, The detection assembly also includes a weighing element configured to weigh the pre-dispensed adhesive.