Ash and froth separation device

Abstract

The utility model discloses ash and froth separation device belongs to separation device field, specifically ash and froth separation device, including roof frame, the roof frame is opened in and has the through slot, the through slot is firmly connected with the runner cylinder, the runner cylinder bottom is coupled with the powder froth separator, the powder froth separator bottom is provided with screen cloth, the top of screen cloth is firmly connected with vertical board, one end of powder froth separator is firmly connected with the export passage, the bottom of powder froth separator is firmly connected with the collection box, one end of collection box is firmly connected with the vibration motor, through setting the powder froth separator bottom is provided with screen cloth, one end of collection box is firmly connected with the vibration motor, so that the accurate interception of ash and other solid impurities is realized, the problem of sugar ash exceeding standard is solved from the source, the vibration motor makes the screen hole keep unobstructed all the time, avoids the failure due to ash accumulation, solves the common fault of traditional static screen cloth easy to block, ensures the continuity and stability of production.

Description

Technical Field

[0001] This utility model relates to the field of separation device technology, specifically an ash and foam separation device. Background Technology

[0002] In the sugar industry, the crude sugar juice extracted from sugarcane or sugar beets undergoes a series of purification processes, such as heating, adding ash, adding phosphoric acid, flocculation and sedimentation, to remove non-sugar substances. This process is usually carried out in clarification tanks or settling tanks.

[0003] In existing technology, there is no separation device between the two rotors, and foam and ash enter the production process simultaneously.

[0004] Previously, without a separation device, foam and ash entered the production process simultaneously, causing excessive ash content in the sugar and a decline in quality. Therefore, this invention provides an ash and foam separation device to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] This utility model provides an ash and foam separation device, which aims to solve the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] Preferably, the device includes a top plate frame, a through groove is provided in the top plate frame, a rotating drum is fixedly connected in the through groove, a powder separator is sleeved on the bottom of the rotating drum, a screen is provided at the bottom of the powder separator, a vertical plate is fixedly connected to the top of the screen, an outlet channel is fixedly connected to one end of the powder separator, a collection box is fixedly connected to the bottom of the powder separator, and a vibration motor is fixedly connected to one end of the collection box.

[0010] Preferably, side plates are fixed to both ends of the bottom of the top plate frame, and a crossbeam is fixed to one end of each pair of side plates. A pair of side hanging plates are fixed to both ends of the powder separator. Arc-shaped hooks are sleeved on the outside of the crossbeam and inside the side hanging plates. One end of an iron chain is sleeved inside each pair of arc-shaped hooks.

[0011] Preferably, a side is fixed to the top of the rotary drum, and a sieve barrel is provided inside the rotary drum.

[0012] Preferably, a material trough is provided directly below the outlet channel, and a support frame is provided at the bottom of the material trough.

[0013] Preferably, one end of the powder separator is provided with an inspection door.

[0014] Preferably, guide plates are fixedly connected to both ends of the inner side.

[0015] (III) Beneficial Effects

[0016] 1. In this utility model, by setting a screen at the bottom of the powder separator and a vibration motor fixed to one end of the collection box, the precise interception of solid impurities such as ash is achieved, which solves the problem of excessive sugar and ash content from the source. The vibration motor keeps the screen holes unobstructed and avoids failure due to ash accumulation. It solves the common problem of easy clogging of traditional static screens and ensures the continuity and stability of production.

[0017] 2. In this utility model, by setting arc-shaped hooks on both the outside of the crossbeam and the inside of the side hanging plate, and each pair of arc-shaped hooks having one end of an iron chain attached to it, the suspended structure allows the device to have a certain buffer and displacement space when vibrating, avoiding stress concentration and fatigue damage caused by rigid connection, and extending the service life of the equipment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the ash and foam separation device;

[0019] Figure 2 This is a schematic diagram of the cleaning component in the ash and foam separation device.

[0020] Figure 3 This is a schematic diagram of the separation component in an ash and foam separation device;

[0021] Figure 4 This is a schematic diagram of the filter component in an ash and foam separation device.

[0022] In the picture:

[0023] 1. Top plate frame; 11. Rotary drum; 12. Powder separator; 13. Screen; 14. Vertical plate; 15. Outlet channel; 16. Collection box; 17. Vibration motor; 2. Side plate; 21. Crossbeam; 22. Side hanging plate; 23. Arc hook; 24. Iron chain; 3. Side edge; 31. Screen cylinder; 4. Material trough; 41. Support frame; 5. Inspection door; 6. Guide plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides an ash and foam separation device, such as... Figure 1-4 As shown, the device includes a top plate frame 1, with a through groove inside the top plate frame 1. A rotating drum 11 is fixedly connected to the through groove. A powder separator 12 is sleeved on the bottom of the rotating drum 11. A screen 13 is installed at the bottom of the powder separator 12. A vertical plate 14 is fixedly connected to the top of the screen 13. An outlet channel 15 is fixedly connected to one end of the powder separator 12. A collection box 16 is fixedly connected to the bottom of the powder separator 12. A vibration motor 17 is fixedly connected to one end of the collection box 16. During operation, when there was no separation device, foam and ash entered the production process at the same time, causing the sugar to exceed the ash content standard and the quality to decline. By setting the screen 13 at the bottom of the powder separator 12 and the vibration motor 17 fixedly connected to one end of the collection box 16, the solid impurities such as ash can be accurately intercepted, solving the problem of excessive sugar ash content at the source. The vibration motor 17 keeps the screen holes unobstructed, preventing failure due to ash accumulation, solving the common problem of easy clogging of the traditional static screen 13, and ensuring the continuity and stability of production.

[0026] like Figure 1 and Figure 2 As shown, side plates 2 are fixed to both ends of the bottom of the top plate frame 1. A crossbeam 21 is fixed to one end of each pair of side plates 2. A pair of side hanging plates 22 are fixed to both ends of the powder separator 12. Arc hooks 23 are sleeved on the outside of the crossbeam 21 and inside the side hanging plates 22. One end of an iron chain 24 is sleeved inside each pair of arc hooks 23. During operation, by setting arc hooks 23 on the outside of the crossbeam 21 and inside the side hanging plates 22, and one end of an iron chain 24 is sleeved inside each pair of arc hooks 23, the suspended structure allows the device to have a certain buffer and displacement space when vibrating, avoiding stress concentration and fatigue damage caused by rigid connection, and extending the service life of the equipment.

[0027] like Figure 1 As shown, a side 3 is fixed to the top of the rotating drum 11, and a screen cylinder 31 is installed inside the rotating drum 11. During operation, the screen cylinder 31 inside the rotating drum 11 serves as the first line of defense, effectively protecting the core screen 13 from damage by large debris.

[0028] like Figure 1 As shown, a material trough 4 is provided directly below the outlet channel 15, and a support frame 41 is provided at the bottom of the material trough 4. During operation, foam and syrup passing through the screen 13 are precisely guided to this channel and flow into the material trough 4 directly below it, so that the material trough 4 and the support frame 41 provide a stable material receiving platform and ensure operational safety.

[0029] like Figure 1As shown, a maintenance door 5 is provided at one end of the powder separator 12. During operation, by providing a maintenance door 5 at one end of the powder separator 12, it is possible for the staff to open the door and directly access the screen 13 and the internal space when maintenance or cleaning is required, which is very convenient.

[0030] like Figure 1 As shown, guide plates 6 are fixed to both ends of the inner side 3. During operation, by setting guide plates 6 to be fixed to both ends of the inner side 3, it is ensured that the material entering from above can flow evenly and stably to the center of the rotary drum 11, avoiding direct impact or deflection of the material, and ensuring the stability of the subsequent separation process.

[0031] Working Principle: Previously, without a separation device, foam and ash entered production simultaneously, causing excessive ash content in the sugar and a decline in quality. By installing a powder separator 12 with a screen 13 at the bottom and a vibration motor 17 fixed to one end of the collection box 16, precise interception of solid impurities such as ash is achieved, solving the problem of excessive ash content in sugar at its source. The vibration motor keeps the screen holes clear, preventing failure due to ash accumulation and overcoming the common problem of clogging in traditional static screens, ensuring continuous and stable production. The installation of arc-shaped hooks 23 on both the outside of the crossbeam 21 and the inside of the side hanging plate 22, with one end of an iron chain 24 attached to each pair of arc-shaped hooks 23, allows for a certain amount of buffering and displacement space during vibration, avoiding stress concentration and fatigue damage caused by rigid connections and extending the lifespan of the equipment. To extend the service life of the separator, a screen cylinder 31 is installed inside the rotating drum 11. This screen cylinder 31 acts as the first line of defense, effectively protecting the core screen 13 from damage by large debris. Foam and syrup passing through the screen 13 are precisely guided to this channel and flow into the material receiving trough 4 directly below it. This provides a stable material receiving platform for the material receiving trough 4 and the support frame 41, ensuring operational safety. A maintenance door 5 is installed at one end of the powder separator 12, allowing staff to easily access the screen 13 and internal space when maintenance or cleaning is required. Guide plates 6 are fixed to both ends of the side 3, ensuring that materials entering from above flow evenly and stably to the center of the rotating drum 11, preventing direct impact or deviation of materials and ensuring the stability of the subsequent separation process.

[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An ash and foam separation device, comprising a top plate frame (1), characterized in that: The top plate frame (1) has a through groove, and a rotating drum (11) is fixedly connected in the through groove. A powder separator (12) is sleeved on the bottom of the rotating drum (11). A screen (13) is provided at the bottom of the powder separator (12). A vertical plate (14) is fixedly connected to the top of the screen (13). An outlet channel (15) is fixedly connected to one end of the powder separator (12). A collection box (16) is fixedly connected to the bottom of the powder separator (12). A vibration motor (17) is fixedly connected to one end of the collection box (16).

2. The ash and foam separation device according to claim 1, characterized in that: The top plate frame (1) has side plates (2) fixedly connected to both ends of its bottom. A crossbeam (21) is fixedly connected to one end of each pair of side plates (2). A pair of side hanging plates (22) are fixedly connected to both ends of the powder separator (12). Arc hooks (23) are sleeved on both the outside of the crossbeam (21) and the inside of the side hanging plates (22). One end of an iron chain (24) is sleeved on each pair of arc hooks (23).

3. The ash and foam separation device according to claim 1, characterized in that: The top of the rotary drum (11) is fixed with a side (3), and a screen cylinder (31) is provided inside the rotary drum (11).

4. The ash and foam separation device according to claim 1, characterized in that: A material trough (4) is provided directly below the outlet channel (15), and a support frame (41) is provided at the bottom of the material trough (4).

5. The ash and foam separation device according to claim 1, characterized in that: One end of the powder separator (12) is provided with an inspection door (5).

6. The ash and foam separation device according to claim 3, characterized in that: Guide plates (6) are fixed to both ends of the inner side (3).

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