A feed granulator anti-blocking discharging mechanism
Patent Information
- Application Number
- CN202522326660.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0004]虽然该实用新型使物料分布更加均匀,从而提高了饲料的生产速率,但是出料机构仅为单一的直管式结构,在饲料出料时由于粘连、少量不规则碎粒或未完全制粒的粉末造成堵塞时,需停机后由人工拆解清理,不仅中断生产,降低日产能,还可能因强行清理导致出料通道内壁磨损,缩短设备使用寿命
[0021]1.本实用新型中,振动机构通过上下振动的筛板,一方面可对刚制粒完成的饲料进行初步筛选:合格颗粒通过筛孔进入下游通道,而未完全制粒的大块原料或杂质被截留,避免其进入通道后因尺寸不符引发堵塞;另一方面,筛板的持续振动能打破饲料颗粒的粘连趋势,防止颗粒在出料通道顶端堆积,确保原料均匀向下输送。
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Figure CN224846321U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pellet mill technology, and more specifically, to an anti-clogging discharge mechanism for a feed pellet mill. Background Technology
[0002] In the field of feed production and processing, feed pellet mills are the core equipment for transforming feed raw materials from powder or loose form to pellet form. Pelleted feed can not only reduce the loss of raw materials during transportation and reduce the risk of moisture absorption and clumping during storage, but also improve the palatability and digestibility of animals by optimizing the pellet density. Therefore, pellet mills are widely used in large-scale feed mills.
[0003] The utility model patent with announcement number CN215775446U discloses a new type of feed pellet mill cooler uniform feeding device, including a pellet mill body, a feed cooler shell and a uniform feeding mechanism. In the process of use, when the motor is started, the wet and hot feed produced by the pellet mill body is fed into the conical guide block in the feed cooler shell through the feed pipe. The rotation of the motor drives the rotation of the shaft, which in turn drives the rotation of the conical guide block. The rotating conical guide block can make the feed spread out in the pellet mill body and fall to the bottom plate for cooling, avoiding local accumulation of material that affects cooling and dehumidification.
[0004] Although this utility model makes the material distribution more uniform, thereby improving the feed production rate, the discharge mechanism is only a single straight pipe structure. When the feed is discharged, if it is blocked due to adhesion, a small amount of irregular broken particles or incompletely granulated powder, the machine needs to be stopped and manually disassembled and cleaned. This not only interrupts production and reduces daily output, but may also cause wear on the inner wall of the discharge channel due to forced cleaning, shortening the service life of the equipment. Utility Model Content
[0005] The purpose of this invention is to provide an anti-clogging discharge mechanism for a feed pellet mill to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A feed pellet mill anti-clogging discharge mechanism includes a discharge channel, the discharge channel being generally rectangular in shape, and further includes:
[0008] A vibration mechanism is provided in the discharge channel near the top. The vibration mechanism includes a screen plate that vibrates up and down continuously. The screen plate has a number of screen holes regularly opened. Fixed plates extending outside the discharge channel are fixed to the four corners of the screen plate. Mounting plates are fixed to the outer wall of the discharge channel below each of the fixed plates. Springs are installed between the upper and lower adjacent mounting plates and the fixed plates.
[0009] An intermittent mechanism is arranged in the discharge channel close to the bottom end, which comprises an intermittently rotating rotating rod, which is rotationally connected between the left and right side walls of the discharge channel, and a plurality of partitions are regularly fixed on the outer side wall of the rotating rod.
[0010] As a preferred, one end of the rotating rod extends to the outside of the discharge channel and is fixed with a grooved wheel, and the positions of the radial grooves of the grooved wheel correspond one-to-one to the positions of the partitions;
[0011] As a preferred, a motor is fixed on the outer side wall of the discharge channel close to the grooved wheel, and a dial is coaxially connected to the output shaft of the motor and cooperates with the grooved wheel;
[0012] In the two settings, the position correspondence relationship between the grooved wheel and the partition ensures that the partition can accurately and synchronously displace every time the rotating rod completes a rotation, so that the rhythm of batch feeding is always uniform, and the problem of local accumulation of feed in the channel caused by deviation of the rotating angle of the partition is effectively avoided; at the same time, the motor drives the grooved wheel to rotate through the dial, which can convert the continuous power output by the motor into intermittent motion of the rotating rod, improving the stability of intermittent feeding action.
[0013] As a preferred, a connecting plate is fixed in the middle of the left and right side walls of the sieve plate, the connecting plate extends to the outside of the discharge channel, and the bottom surface of one end of the connecting plate located outside the discharge channel is fixed with a control plate, and an arc groove is formed in the bottom surface of the control plate;
[0014] As a preferred, a rotating shaft is rotationally connected below the connecting plate of the discharge channel, eccentric wheels are fixed on the outer side walls of both ends of the rotating shaft, the top ends of the eccentric wheels are in contact with the arc grooves of the same side control plate, and the rotating shaft and the output shaft of the motor are connected through a belt drive;
[0015] As a preferred, a limiting groove corresponding in position and size to the fixed plate is formed in the left and right side walls of the discharge channel, and a baffle is fixed on each of the four corners of the top and bottom surfaces of the sieve plate;
[0016] As a preferred, a limiting groove corresponding in position and size to the connecting plate is formed in the left and right side walls of the discharge channel, and a baffle block is fixed on the middle of the left and right ends of the top and bottom surfaces of the sieve plate;
[0017] Among the four settings, the cooperation of the rotating shaft and the eccentric wheel can convert the rotating action into the up-down reciprocating vibration of the sieve plate, and then through the linkage of the belt and the motor, a single motor can drive the vibration mechanism and the intermittent mechanism at the same time, the number of power elements is reduced, the overall structure of the equipment is more compact, the movement track of the fixed plate can be constrained by the limiting groove, and the sieve plate is prevented from colliding with the inner wall of the discharging channel when vibrating left and right, and the baffle can completely block the gap of the limiting groove to avoid feed leakage.
[0018] As preferred, the movable door is hinged at the front side wall of the discharging channel near the sieve plate, and a handle is fixed to the front side of the movable door away from the hinged end;
[0019] In this setting, the handle can quickly open the movable door, and the large raw materials or impurities trapped on the sieve plate can be directly cleaned without disassembling the entire discharging channel, which greatly shortens the time cost of cleaning and maintenance.
[0020] Compared with the prior art, the utility model has the advantages that:
[0021] 1. In the utility model, the vibration mechanism passes through the sieve plate vibrating up and down, which can perform preliminary screening on the just finished granulation feed on one hand: qualified particles pass through the sieve hole into the downstream channel, while large raw materials or impurities that are not completely granulated are intercepted to avoid blockage caused by size mismatch after entering the channel; on the other hand, the continuous vibration of the sieve plate can break the adhesion tendency of the feed particles, prevent the particles from accumulating at the top of the discharging channel, and ensure uniform downward conveying of the raw materials.
[0022] 2. In the utility model, the intermittent mechanism realizes the intermittent rotation of the rotating rod through the cooperation of the groove wheel and the dial, when the dial drives the groove wheel to rotate, the partition plate on the rotating rod rotates synchronously, which batches and uniformly conveys the feed particles in the channel downward, which not only ensures the stability of the discharging amount, but also further reduces the retention probability of the particles in the channel. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the overall structure schematic diagram of the utility model;
[0024] Figure 2 It is the structure schematic diagram of the discharging channel in the utility model;
[0025] Figure 3 It is the structure schematic diagram of the vibration mechanism in the utility model;
[0026] Figure 4 It is the structure schematic diagram of the intermittent mechanism in the utility model;
[0027] In the drawing:
[0028] 100, discharge channel; 101, limiting groove; 102, limiting groove; 103, movable door; 104, handle;
[0029] 200, vibrating mechanism; 201, sieve plate; 202, mounting plate; 203, spring; 204, fixed plate; 205, baffle; 206, connecting plate; 207, control plate; 208, rotating shaft; 209, eccentric wheel; 210, stop block;
[0030] 300, intermittent mechanism; 301, rotating rod; 302, partition plate; 303, groove wheel; 304, motor; 305, dial; 306, belt. DETAILED DESCRIPTION
[0031] The technical solutions in the utility model will be described clearly and completely below in combination with the drawings in the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.
[0032] Please refer to Figures 1-4 The utility model provides technical schemes:
[0033] A kind of feed granulator anti-blocking discharge mechanism, including discharge channel 100, discharge channel 100 is overall as square frame, still include:
[0034] Vibrating mechanism 200, vibrating mechanism 200 is set in discharge channel 100 inside close to top end, vibrating mechanism 200 includes the sieve plate 201 that is vibrated constantly up and down, sieve plate 201 is regularly provided with several sieve holes, and sieve plate 201 four corners are all fixed with the fixed plate 204 extending to the outside of discharge channel 100, the mounting plate 202 is fixed with in each fixed plate 204 below the lateral wall of discharge channel 100, spring 203 is installed between the mounting plate 202 and fixed plate 204 adjacent up and down, in vibrating mechanism 200, the sieve plate 201 is vibrated up and down cooperation its surface sieve hole, can carry out preliminary screening to just granulated feed, qualified particle passes through sieve hole and enters downstream, and large block raw material or impurity not completely granulated is intercepted by sieve plate 201, reduces the hidden danger of jam from source, and spring 203 can buffer the impact force when sieve plate 201 is vibrated, so that vibration is more stable and continuous;
[0035] The intermittent mechanism 300 is arranged in the discharge channel 100 close to the bottom end, and the intermittent mechanism 300 comprises an intermittent rotating rotating rod 301, the rotating rod 301 is rotationally connected between the left and right two side walls of the discharge channel 100, and a plurality of partitions 302 are regularly fixed on the outer side wall of the rotating rod 301; in the intermittent mechanism 300, the rotating rod 301 drives the partitions 302 to intermittently rotate, so that the feed in the channel can be batched downward, the risk of blockage is further reduced, and the discharge amount is uniform and controllable.
[0036] In the embodiment, please refer to Figure 1 and Figure 4 , one end of the rotating rod 301 extends to the outside of the discharge channel 100 and is fixed with a grooved wheel 303, the position of the radial groove of the grooved wheel 303 corresponds to the position of the partition 302 one by one, so that the rotating rod 301 drives the partition 302 to rotate by the same angle every time the grooved wheel 303 rotates by one radial groove angle, the batch conveying rhythm of the partition 302 to the feed is accurate and consistent, the local accumulation of the feed in the channel caused by the misalignment of the rotation of the partition 302 is prevented, and the reliability of the anti-blocking of the intermittent mechanism 300 is improved.
[0037] Specifically, a motor 304 is fixed on the outer side wall of the discharge channel 100 close to the grooved wheel 303, a dial 305 cooperating with the grooved wheel 303 is coaxially connected to the output shaft of the motor 304, and the cooperation structure of the dial 305 and the grooved wheel 303 can convert the continuous rotation of the output shaft of the motor 304 into the intermittent rotation of the grooved wheel 303, thereby driving the intermittent movement of the rotating rod 301 and the partition 302.
[0038] In the embodiment, please refer to Figure 1 , Figure 2 and Figure 3 , the connecting plates 206 are fixed in the middle of the left and right two side walls of the sieve plate 201 and extend to the outside of the discharge channel 100, the bottom surface of one end of the connecting plate 206 located outside the discharge channel 100 is fixed with a control plate 207, the bottom surface of the control plate 207 is provided with a circular arc groove, the connecting plate 206 builds a connection bridge between the sieve plate 201 and the control plate 207, so that the driving power outside the channel can be transmitted to the sieve plate 201, providing a power transmission path for the vibration of the sieve plate 201; the circular arc groove on the bottom surface of the control plate 207 can reduce the contact friction with the driving part, avoid the wear caused by rigid contact, and the structure of the circular arc groove can make the driving part more uniform in force on the control plate 207, drive the sieve plate 201 to realize stable up-down vibration, improve the screening efficiency and anti-accumulation effect.
[0039] Specifically, the discharge channel 100 is rotatably connected with a rotating shaft 208 below the connecting plate 206, eccentric wheels 209 are fixed at both ends of the outer side wall of the rotating shaft 208, the top end of the eccentric wheel 209 is matched with the arc groove of the same side control plate 207, the rotating shaft 208 is drivingly connected with the output shaft of the motor 304 through the belt 306, the matching of the eccentric wheel 209 and the arc groove of the control plate 207 converts the eccentric rotation into the up-down reciprocating motion of the control plate 207, and then drives the sieve plate 201 to vibrate through the connecting plate 206, so that the screening function is realized.
[0040] Further, the left and right side walls of the discharge channel 100 are each provided with a limiting groove 101 corresponding in position and matching in size with the fixed plate 204, and the top surface and the bottom surface of the sieve plate 201 are each fixed with a baffle 205; the limiting groove 101 plays a guiding and limiting role on the movement of the fixed plate 204, prevents the sieve plate 201 from shifting left and right when vibrating, avoids the collision and damage of the sieve plate 201 with the inner wall of the discharge channel 100, ensures the stable vibration of the sieve plate 201 within the preset range, and improves the screening precision; the baffle 205 needs to completely cover the limiting groove 101 when vibrating, and the sieve plate 201 is used to block the feed from leaking out of the limiting groove 101.
[0041] In addition, the left and right side walls of the discharge channel 100 are each provided with a limiting groove 102 corresponding in position and matching in size with the connecting plate 206, and the top surface and the bottom surface of the sieve plate 201 are each fixed with a baffle 205; the limiting groove 101 plays a guiding and limiting role on the movement of the fixed plate 204, prevents the sieve plate 201 from shifting left and right when vibrating, avoids the collision and damage of the sieve plate 201 with the inner wall of the discharge channel 100, ensures the stable vibration of the sieve plate 201 within the preset range, and improves the screening precision; the baffle 205 needs to completely cover the limiting groove 101 when vibrating, and the sieve plate 201 is used to block the feed from leaking out of the limiting groove 101.
[0042] In this embodiment, please refer to Figure 1 and Figure 2 , the discharge channel 100 is hinged with a movable door 103 near the sieve plate 201 at the front side wall, the movable door 103 is fixed with a handle 104 away from the hinged end at the front side, the movable door 103 is convenient for the operator to open the channel regularly, clean the large pieces of raw materials or impurities blocked on the sieve plate 201, and avoid the blockage of the sieve hole to affect the screening effect.
[0043] Finally, it should be noted that the motor 304 involved in the utility model is a general standard part or a component known to those skilled in the art, the structure and principle of which can be known by those skilled in the art through a technical manual or through a conventional experimental method, at the idle place of the device, all the electrical components, power elements, electrical components and the matched controllers and power supplies are connected through wires, the specific connection means should be referred to the working principle in the utility model, the electrical components are electrically connected in the order of working sequence, and the detailed connection means are all known technologies in the art.
[0044] The fodder granulator anti-blocking discharging mechanism in the utility model is used, the motor 304 is started, the motor 304 output shaft starts uniform rotation, on the one hand, the motor 304 output shaft drives the lower rotary shaft 208 to rotate through the belt 306, the eccentric wheel 209 at the both ends of the rotary shaft 208 outer wall makes eccentric rotation synchronously with the rotary shaft 208, on the other hand, the dial 305 coaxially connected with the motor 304 output shaft rotates synchronously with the output shaft, the dial 305 push pin starts to enter the radial slot of the Geneva wheel 303, and prepares to drive the Geneva wheel 303 to rotate;
[0045] When the eccentric wheel 209 rotates to the eccentric end upward, the top end is attached to the circular arc slot of the control plate 207 bottom surface, and the control plate 207 is lifted upward, the connecting plate 206 fixed with the control plate 207 moves upward, the connecting plate 206 slides upward in the limiting slot 102 of the discharging channel 100, and meanwhile the connecting plate 206 drives the sieve plate 201 to move upward as a whole, when the sieve plate 201 moves upward, the fixed plate 204 at the four corners slides upward in the limiting slot 101 of the discharging channel 100, and the spring 203 below the fixed plate 204 is stretched, when the eccentric wheel 209 rotates to the eccentric end downward, the lifting force of the eccentric wheel 209 to the control plate 207 disappears, the reset spring force of the stretched spring 203 is generated, the fixed plate 204 is pulled downward, the fixed plate 204 drives the sieve plate 201, the connecting plate 206 and the control plate 207 to reset downward as a whole, the control plate 207 is always attached to the top end of the eccentric wheel 209, and the continuous up-down vibration is repeatedly realized;
[0046] The fodder particles of qualified size fall into the middle and lower parts of the discharging channel 100 through the regularly opened sieve holes of the sieve plate 201, and the large block raw materials or impurities which are not completely granulated are intercepted by the sieve plate 201, and meanwhile the vibration of the sieve plate 201 breaks the adhesion tendency of the fodder particles, so that the particles are prevented from being accumulated at the top end of the discharging channel 100, the baffle 205 and the stop block 210 of the sieve plate 201 block the fodder from leaking out of the limiting slot 101 and the limiting slot 102 respectively, and it is ensured that the fodder only passes through the sieve holes or stays on the sieve plate 201;
[0047] The dial 305 continuously rotates, the dial pin slides in the radial slot of the Geneva wheel 303 and drives the Geneva wheel 303 to rotate intermittently, the Geneva wheel 303 is fixedly connected with the rotating rod 301, so that the Geneva wheel 303 drives the rotating rod 301 to rotate intermittently between the left and right side walls of the discharging channel 100, the partition plate 302 at the outer wall of the rotating rod 301 rotates intermittently synchronously with the rotating rod 301, and the qualified fodder particles screened from the sieve plate 201 are separated into several batches by the intermittently rotating partition plate 302 after falling into the middle and lower parts of the discharging channel 100, the partition plate 302 pushes a batch of fodder downward to the bottom end of the discharging channel 100 every time, so that the fodder is uniformly conveyed in batches, the fodder is prevented from being accumulated at the bottom end of the discharging channel 100 to cause blockage, and meanwhile the discharging amount is ensured to be stable;
[0048] When the large pieces of raw materials or impurities accumulated on the sieve plate 201 to a certain amount, the motor 304 is closed, the equipment stops running, the operator holds the handle 104 of the movable door 103, pulls outwards and opens the movable door 103 around the hinge shaft, and directly cleans the accumulated impurities on the top of the sieve plate 201.
[0049] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A feed pellet mill anti-clogging discharge mechanism, comprising a discharge channel (100), wherein the discharge channel (100) is generally rectangular, characterized in that, Also includes: A vibration mechanism (200) is disposed in the discharge channel (100) near the top. The vibration mechanism (200) includes a screen plate (201) that vibrates up and down continuously. The screen plate (201) has a number of screen holes regularly opened. The four corners of the screen plate (201) are fixed with fixing plates (204) extending to the outside of the discharge channel (100). The outer wall of the discharge channel (100) is fixed with mounting plates (202) below each fixing plate (204). A spring (203) is installed between the adjacent mounting plates (202) and the fixing plates (204). Intermittent mechanism (300) is located in the discharge channel (100) near the bottom end. The intermittent mechanism (300) includes an intermittently rotating rod (301). The rotating rod (301) is rotatably connected between the left and right side walls of the discharge channel (100). Several partitions (302) are regularly fixed on the outer side wall of the rotating rod (301).
2. The feed pellet mill anti-blocking discharge mechanism according to claim 1, characterized in that: One end of the rotating rod (301) extends to the outside of the discharge channel (100) and is fixed with a grooved wheel (303). The position of the radial groove of the grooved wheel (303) corresponds one-to-one with the position of the partition (302).
3. The feed pellet mill anti-blocking discharge mechanism according to claim 2, characterized in that: A motor (304) is fixed on the outer wall of the discharge channel (100) near the grooved wheel (303), and the output shaft of the motor (304) is coaxially connected to a dial (305) that cooperates with the grooved wheel (303).
4. The feed pellet mill anti-blocking discharge mechanism according to claim 3, characterized in that: A connecting plate (206) is fixed in the middle of both sides of the screen plate (201). The connecting plate (206) extends to the outside of the discharge channel (100). A control plate (207) is fixed on the bottom surface of the connecting plate (206) outside the discharge channel (100). An arc groove is opened on the bottom surface of the control plate (207).
5. The feed pellet mill anti-blocking discharge mechanism according to claim 4, characterized in that: The discharge channel (100) is rotatably connected to a shaft (208) below the connecting plate (206). Both ends of the outer side wall of the shaft (208) are fixed with eccentric wheels (209). The top of the eccentric wheel (209) is in contact with the arc groove of the control plate (207) on the same side. The shaft (208) is connected to the output shaft of the motor (304) via a belt (306).
6. The feed pellet mill anti-blocking discharge mechanism according to claim 1, characterized in that: The discharge channel (100) has a limiting groove (101) on both the left and right sides that corresponds to the position and size of the fixed plate (204). The top and bottom surfaces of the screen plate (201) are fixed with baffles (205).
7. The feed pellet mill anti-blocking discharge mechanism according to claim 4, characterized in that: The discharge channel (100) has a limiting groove (102) on both the left and right sides that corresponds to the position and size of the connecting plate (206). The top and bottom surfaces of the screen plate (201) are fixed with blocks (210) at the middle of the left and right ends.
8. The feed pellet mill anti-blocking discharge mechanism according to claim 1, characterized in that: A movable door (103) is hinged to the front side wall of the discharge channel (100) near the screen plate (201), and a handle (104) is fixed to the front side of the movable door (103) away from the hinge end.
Citation Information
Patent Citations
Novel feed refining device of feed granulator cooler
CN215775446U