A slag removing and material distributing integrated device

Abstract

The utility model relates to material handling technical field especially relates to a slagging, material divides integrated device. The utility model provides such a kind of slagging, material divides integrated device, including rack, slagging tank, servo motor, bevel gear set, threaded rod, guide rod and scraper etc.;Rack is installed with slagging tank, and servo motor is installed on the side of slagging tank, and bevel gear set is rotatably installed on the slagging tank, and servo motor output shaft is connected with the side of bevel gear set, and threaded rod is rotatably installed on the side of slagging tank, and guide rod is installed on the other side of slagging tank, and threaded rod one end is connected with the side of bevel gear set, and scraper is threadedly connected on threaded rod. The utility model is through vibrating screen, mechanical scraping and rotating material divides synergic effect, realizes the continuous impurity removal and ration of material, reaches the effect of efficient automatic slagging, material divides integrated processing.

Description

Technical Field

[0001] This utility model relates to the field of material handling technology, and in particular to an integrated device for slag removal and material distribution. Background Technology

[0002] In numerous fields such as industrial production, agricultural processing, and solid waste resource utilization, materials typically undergo two key pretreatment processes—slag removal and material sorting—before entering subsequent deep processing or packaging stages. Slag removal aims to effectively separate large impurities, fibrous foreign objects, or unusable components from the raw materials to improve material purity and processing quality. Material sorting involves quantitatively distributing or evenly distributing the treated materials according to set specifications, ensuring the continuity and consistency of subsequent processes. These two operations directly affect the operating efficiency, product qualification rate, and automation level of the entire production line, and are indispensable technical links in modern intelligent manufacturing and green circular processing systems.

[0003] However, in existing technical solutions, slag removal and material distribution are generally completed using separate equipment, resulting in significant process fragmentation. Firstly, the parallel arrangement of the two sets of equipment leads to a large overall footprint, low system integration, and increased infrastructure and equipment investment costs. Secondly, the lack of inter-process control means material transfer relies on manual handling or simple conveyor belts, which is not only labor-intensive and inefficient but also prone to cross-contamination or material loss. More significantly, traditional slag removal devices often use static filters or intermittent cleaning methods, which easily clog the filters, resulting in incomplete slag removal and frequent need for manual intervention, severely impacting continuous production. Furthermore, existing material distribution equipment is mostly simple in structure, such as fixed funnels or vibrating feeders, unable to achieve precise and adjustable quantitative distribution, frequently resulting in uneven distribution and inaccurate metering, failing to meet the demands of refined and systematic production.

[0004] Therefore, there is an urgent need for an integrated slag removal and material distribution device. Utility Model Content

[0005] In order to overcome the shortcomings of existing devices, such as separate processes, low integration, and reliance on manual labor, this utility model provides an integrated slag removal and material distribution device.

[0006] The technical solution of this utility model is as follows: This utility model provides an integrated slag removal and material distribution device, including a frame, a slag removal box, a servo motor, a bevel gear set, a threaded rod, a guide rod, a scraper, a slag removal screen, an opening and closing plate, a vibration motor, an electrical control module, a material guide, and guide plates. The slag removal box is mounted on the frame. A servo motor is mounted on one side of the slag removal box. A bevel gear set is rotatably mounted on the slag removal box. The output shaft of the servo motor is connected to one side of the bevel gear set. A threaded rod is rotatably mounted on one side of the slag removal box. A guide rod is mounted on the other side of the slag removal box. One end of the threaded rod is connected to one side of the bevel gear set. A scraper is threadedly connected to the threaded rod. One end of the scraper is slidably connected to the guide rod. A slag removal screen is installed inside the slag removal box, with the scraper in close contact with the screen. An opening and closing plate is rotatably mounted on one side of the slag removal box. Vibration motors are symmetrically mounted on the slag removal box. Electrical control modules are symmetrically mounted on the frame. Material guides are rotatably mounted between the electrical control modules. Guide plates are evenly spaced on the material guides.

[0007] Preferably, it also includes push rods, which are symmetrically mounted on the scraper and are in movable contact with the opening and closing plate.

[0008] Preferably, it also includes shock absorbers and elastic elements. Shock absorbers are symmetrically installed on the frame, and elastic elements are provided inside the shock absorbers. One end of the elastic element is connected to the shock absorber, and the other end is connected to the slag removal box.

[0009] Preferably, it also includes a waste box, which is installed on one side of the slag removal box.

[0010] Preferably, the lower part of the frame has a feeding port.

[0011] Preferably, the slag removal screen is installed at an angle.

[0012] The beneficial effects of this utility model are:

[0013] This invention achieves continuous impurity removal and quantitative portioning of materials through the synergistic action of vibrating screening, mechanical scraping and slag removal, and rotary material distribution, resulting in efficient and automated integrated slag removal and material distribution.

[0014] This utility model achieves automatic slag discharge through the linkage of scraper push rod with opening and closing plate, and uses shock absorber and elastic element to isolate vibration, thereby achieving continuous slag removal and upper and lower vibration isolation, achieving a highly efficient integrated processing effect of stable material distribution and precise material feeding. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional structural cross-sectional view of the present invention.

[0017] Figure 3This is a three-dimensional structural cross-sectional view of the electrical control module, material feeder, and guide plate of this utility model.

[0018] The labels in the attached diagram are as follows: 1-Frame, 2-Slag removal box, 3-Servo motor, 31-Bevel gear set, 4-Threaded rod, 5-Guide rod, 6-Scraper, 61-Push rod, 7-Slag removal screen, 8-Opening and closing plate, 9-Vibration motor, 10-Shock absorber, 101-Elastic component, 11-Electrical control module, 12-Conveyor, 13-Guide plate, 14-Waste box. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Example 1: An integrated slag removal and material distribution device, such as Figures 1-3As shown, the assembly includes a frame 1, a slag removal box 2, a servo motor 3, a bevel gear set 31, a threaded rod 4, a guide rod 5, a scraper 6, a slag removal screen 7, an opening and closing plate 8, a vibrating motor 9, an electrical control module 11, a feeder 12, and a guide plate 13. The slag removal box 2 is mounted on the frame 1. A discharge port is located at the bottom of the frame 1, allowing a collection frame to be placed below to collect materials, facilitating smooth discharge and entry into the next process. The servo motor 3 is located on the right side of the slag removal box 2. The servo motor 3 is surrounded by a protective shell to prevent dust from entering the motor and to avoid operator contact with rotating parts, thus improving safety. The slag removal box 2 has a right front side... A bevel gear set 31 is rotatably installed at the corner. The bevel gear set 31 consists of two vertically meshing bevel gears, one located at the far right end of the front side of the slag removal box 2 and the other at the far front end of the right side of the slag removal box 2. They mesh vertically at the corner, which can convert the lateral rotational power of the servo motor 3 into longitudinal transmission output, realizing efficient transmission of power direction. A threaded rod 4 is rotatably and inclinedly installed on the front side of the slag removal box 2, and a guide rod 5 is inclinedly installed on the rear side of the slag removal box 2. The right end of the threaded rod 4 is connected to the bevel gear shaft on the right side of the bevel gear set 31. A scraper 6 is threadedly installed on the threaded rod 4, and the rear end of the scraper 6 is slidably connected to the guide rod 5. The slag removal box 2 is inclined inward. A slag removal screen 7 is obliquely installed inside the slag removal box 2 and vibrates with the vibration motor 9. Under normal circumstances, the slag removal screen 7 does not contact the threaded rod 4 and guide rod 5, allowing small particles that meet the particle size requirements to pass through the mesh and fall down. The bottom of the scraper 6 is in close contact with the surface of the slag removal screen 7, continuously scraping the screen surface during reciprocating motion, effectively removing attached residual impurities, preventing clogging, and ensuring filtration efficiency. A hinged opening and closing plate 8 is connected to the lower right side of the slag removal box 2. Under normal conditions, it is kept closed by counterweight to ensure the box is sealed. Vibration motors 9 are symmetrically arranged at the front and rear of the slag removal box 2, generating high-frequency micro-amplitude vibrations during operation. The material is rapidly and loosely distributed on the slag removal screen 7, improving the screening rate of fine particles. At the same time, the auxiliary scraper 6 cleans the screen surface more effectively. The frame 1 is symmetrically equipped with electrical control modules 11 on the left and right sides. The two electrical control modules 11 are rotatably installed between them through bearing seats. The guide plate 12 is evenly spaced on the outer periphery of the guide plate 12, forming several storage chambers of equal volume. The small particles of material after filtration fall from below the slag removal screen 7 onto the guide plate 12, are divided into portions by the guide plate 13, and rotate periodically under the precise control of the electrical control module 11, and are sequentially transferred to the discharge port to achieve quantitative, uniform, and orderly discharge.

[0021] When materials need to be processed, they are poured into the slag removal box 2, and then fall onto the slag removal screen 7. The vibration motor 9 starts, allowing small particles of the appropriate size to pass through the mesh and fall down, while larger or strip-shaped impurities are trapped on the screen surface. Subsequently, the drive servo motor 3 starts, which drives the threaded rod 4 to rotate through the bevel gear set 31. This drives the scraper 6 to move back and forth along the surface of the slag removal screen 7 under the coordinated guidance of the threaded rod 4 and the guide rod 5, pushing the trapped impurities to the slag discharge end. When the scraper 6 reaches the end, the opening and closing plate 8 rotates and opens, and the impurities are automatically discharged from the side. At the same time, the filtered small particles fall onto the feeder 12 below, and are divided into equal portions by the evenly distributed guide plates 13. Under the precise control of the electronic control module 11, the feeder 12 rotates periodically, causing the materials to move sequentially to the feed port, achieving continuous and quantitative discharge in portions, and completing an efficient and automated integrated operation of slag removal and material distribution.

[0022] Example 2: Based on Example 1, such as Figures 1-2 As shown, it also includes push rods 61, shock absorbers 10, elastic elements 101, and waste boxes 14. Two push rods 61 are provided on the right side of the scraper 6. When the scraper 6 moves downward, the push rods 61 push the opening and closing plate 8 to rotate and open for automatic slag discharge. When returning, the opening and closing plate 8 closes automatically under the action of gravity, realizing a continuous, sealed, and manual automatic slag cleaning process. Shock absorbers 10 are symmetrically arranged at the front and rear of the frame 1. Elastic elements 101 are installed inside the shock absorbers 10. The lower end of the elastic element 101 is connected to the shock absorber 10, and the upper end is connected to the slag removal box 2. The vibration isolation system formed by the shock absorber 10 and the elastic element 101 effectively isolates the upper vibration transmission, so that the slag removal box 2 vibrates slightly while the lower material guiding structure remains stable, ensuring uniform and accurate material distribution. A waste box 14 is provided on the lower right side of the slag removal box 2, corresponding to the slag discharge outlet of the opening and closing plate 8. Its position is directly opposite the slag discharge port and is used to receive impurities, foreign objects, or large particles of waste that slide down after the opening and closing plate 8 is opened.

[0023] When slag discharge is required, the scraper 6 moves along the slag removal screen 7 under the drive of the threaded rod 4 and the guide rod 5. The push rod 61 on it moves forward with it. When the scraper 6 moves to the slag discharge end, the push rod 61 contacts the opening and closing plate 8 and applies a pushing force, forcing the opening and closing plate 8 to rotate around the hinge axis and open, so that the accumulated impurities automatically slide down from the side of the slag removal box 2 and enter the preset waste box 14 for centralized collection, realizing continuous slag discharge without stopping the machine. During the high-frequency vibration cleaning process, the vibration is easily transmitted to the lower material guiding structure, affecting the material distribution accuracy. At this time, the shock absorber 10 and the elastic element 101 can effectively absorb and buffer the vibration energy, block the transmission of the upper vibration to the material distribution area, ensure that the guide 12 and the guide plate 13 operate in a stable state, ensure that the material is evenly distributed and accurately discharged, and significantly improve the working stability and automation control accuracy of the whole machine.

[0024] The above-described embodiments are merely preferred embodiments of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications, improvements, and substitutions without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the appended claims.

Claims

1. An integrated slag removal and material distribution device, comprising a frame (1) and a slag removal box (2), wherein the slag removal box (2) is mounted on the frame (1), characterized in that, It also includes a servo motor (3), a bevel gear set (31), a threaded rod (4), a guide rod (5), a scraper (6), a slag removal screen (7), an opening and closing plate (8), a vibrating motor (9), an electrical control module (11), a feeder (12), and a guide plate (13). A servo motor (3) is installed on one side of the slag removal box (2). A bevel gear set (31) is rotatably installed on the slag removal box (2). The output shaft of the servo motor (3) is connected to one side of the bevel gear set (31). A threaded rod (4) is rotatably installed on one side of the slag removal box (2). A guide rod (5) is installed on the other side of the slag removal box (2). One end is connected to one side of the bevel gear set (31), and a scraper (6) is threadedly connected to the threaded rod (4). One end of the scraper (6) is slidably connected to the guide rod (5). A slag removal screen (7) is installed inside the slag removal box (2). The scraper (6) is in close contact with the slag removal screen (7). An opening and closing plate (8) is rotatably installed on one side of the slag removal box (2). A vibration motor (9) is symmetrically installed on the slag removal box (2). An electrical control module (11) is symmetrically installed on the frame (1). A feeder (12) is rotatably installed between the electrical control modules (11). A guide plate (13) is evenly spaced on the feeder (12).

2. The integrated slag removal and material distribution device according to claim 1, characterized in that, It also includes a push rod (61), which is symmetrically mounted on the scraper (6), and the push rod (61) is in contact with the opening and closing plate (8).

3. The integrated slag removal and material distribution device according to claim 2, characterized in that, It also includes a shock absorber (10) and an elastic element (101). The shock absorber (10) is symmetrically installed on the frame (1). The shock absorber (10) is provided with an elastic element (101) inside the shock absorber (10). One end of the elastic element (101) is connected to the shock absorber (10), and the other end is connected to the slag removal box (2).

4. The integrated slag removal and material distribution device according to claim 3, characterized in that, It also includes a waste box (14), and a waste box (14) is installed on one side of the slag removal box (2).

5. The integrated slag removal and material distribution device according to claim 4, characterized in that, The lower part of the frame (1) is provided with a feeding port.

6. The integrated slag removal and material distribution device according to claim 5, characterized in that, The slag removal mesh (7) is installed at an angle.

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