Horizontal cable stranding machine
Patent Information
- Application Number
- CN202521905211.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-09-04
AI Technical Summary
[0004]本实用新型的目的在于提供一种卧式电缆成缆机,解决现有成缆机在运作过程中会对电缆造成摩擦损伤的问题
[0015]1、本实用新型通过导轮上的尼龙刷清除线芯表面的杂物,避免线芯在缠绞过程中因杂物造成刮伤,从而影响电缆在使用过程中的传导性能。
Smart Images

Figure CN224846374U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable cabling technology, and in particular to a horizontal cable cabling machine. Background Technology
[0002] A cable forming machine is a type of wire and cable equipment used for forming and armoring multi-core rubber-sheathed cables, plastic power cables, cross-linked cables, telephone cables, and control cables of various cross-sections. Depending on the rotation speed, cable forming machines can generally be divided into two types: cage-type cable forming machines and high-speed cage-type cable forming machines. The high-speed cage-type cable forming machine is used for stranding copper core aluminum stranded wires and bare aluminum wires, and can also be used for forming plastic power cables, rubber-sheathed cables, and other products.
[0003] In existing cable-forming machines, after the cable is pulled out, it passes through a wire hole. Before entering the wire hole, the cable rubs against the inlet end of the wire hole, which can easily cause cable damage. During the compression process, the wire core may also be damaged, affecting subsequent use. Utility Model Content
[0004] The purpose of this invention is to provide a horizontal cable forming machine to solve the problem of friction damage to cables caused by existing cable forming machines during operation.
[0005] To achieve the above objectives, a horizontal cable forming machine is provided, comprising: a frame and a housing, wherein the frame is disposed on the left side of the housing, a first rotating shaft is rotatably connected to the upper end of the frame, a guide wheel is fixedly connected to the end of the first rotating shaft away from the frame, a round hole is provided on the side of the guide wheel, and a nylon brush is fixedly connected to the surface of the round hole. The nylon brush can remove debris from the wire core and protect the wire core from being scratched by debris.
[0006] Two first crossbars are fixedly connected to both sides of the upper surface of the chassis. The two first crossbars are engaged with the rotating disks on opposite sides. Three third rotating shafts are detachably connected inside the rotating disks. The outer surfaces of the three third rotating shafts are rotatably connected to second rollers. The rollers can prevent cable damage during the extrusion and twisting of the cable.
[0007] According to the horizontal cable stranding machine, a first motor is fixedly connected to the side of the frame, and a first belt is sleeved on the outside of the first rotating shaft and the outside of the output end of the first motor to provide rotational power for stranding the cable.
[0008] According to the horizontal cable forming machine, a first fixed plate is fixedly connected to the outside of the first rotating shaft, a second fixed plate is provided on the right side of the first fixed plate, the inner surface of the second fixed plate is fixedly connected to the side of the first rotating shaft, four second fixed rods are rotatably connected to the opposite sides of the first and second fixed plates, a wire reel frame is fixedly connected between two opposite second fixed rods, and a rotatable wire reel shaft passes through the middle of the wire reel frame. The wire reel frame can remain relatively horizontal during operation to avoid the wire core from tangling.
[0009] According to the horizontal cable forming machine, the second fixed plate has multiple circular holes through its side, and multiple first fixed rods are fixedly connected to the right side of the second fixed plate. A base is provided below the second fixed plate, and two rotating wheels are rotatably connected to the upper part of the base. The upper surfaces of the two rotating wheels are in contact with the lower surface of the second fixed plate. The circular holes ensure that the wire core passes through stably, and the base supports the stable operation of the equipment.
[0010] According to the horizontal cable forming machine, the second fixed plate has four circular holes on its side. A second rotating shaft is detachably connected inside the circular holes. A first roller is rotatably connected to the outer surface of the second rotating shaft. The first roller on the circular holes can prevent friction damage when the wire core passes through.
[0011] According to the horizontal cable forming machine, a fixed frame is fixedly connected to one side of the upper surface of the machine box, a hinge is fixedly connected to the middle of the upper surface of the fixed frame, and a second crossbar is fixedly connected to the other end of the hinge. The groove on the lower surface of the second crossbar is engaged with the upper end of the turntable. The second crossbar can be opened and closed to facilitate the replacement of the turntable.
[0012] According to the horizontal cable forming machine, a fixing ring is fixedly connected to the side of the fixing frame, and a rotating ring is rotatably connected to the outer side of the fixing ring. Two third fixing rods are fixedly connected to the side of the rotating ring, and an auxiliary disc is fixedly connected to the end of the two third fixing rods away from the rotating ring. After the wire core is twisted into a cable, the outer layer is wrapped in time to avoid dust accumulation during subsequent storage.
[0013] According to the horizontal cable winding machine, a second motor is fixedly connected inside the machine housing, and a pulley is fixedly connected to the output end of the second motor. A second belt is sleeved on the outside of the pulley and the swivel ring to provide power for cable winding.
[0014] The above-mentioned solution has the following beneficial effects:
[0015] 1. This utility model removes debris from the surface of the wire core by using a nylon brush on the guide wheel, thus preventing the wire core from being scratched by debris during winding, which would affect the conduction performance of the cable during use.
[0016] 2. This utility model uses a nylon brush on the guide wheel, rollers on the second fixed plate, and rollers in the rotary disc to make the wire core roll through, avoiding damage to the wire core during production and ensuring that the cable will not have problems in subsequent production and use.
[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0019] Figure 1 This is a perspective view of the winch cage of a horizontal cable forming machine according to the present invention;
[0020] Figure 2 This is a perspective view of a horizontal cable forming machine according to the present invention;
[0021] Figure 3 This is an enlarged view of point A of a horizontal cable forming machine according to this utility model;
[0022] Figure 4 This is a side view of the turntable of a horizontal cable forming machine according to the present invention.
[0023] Legend:
[0024] 101. First motor; 102. First belt; 103. Frame; 104. First shaft; 105. First fixed plate; 106. Wire reel frame; 107. Wire reel shaft; 108. First fixed rod; 109. Guide wheel; 110. Nylon brush; 111. Second fixed plate; 112. Base; 113. Rotary wheel; 114. Second fixed rod; 115. Second shaft; 116. First roller; 201. Chassis; 202. Second motor; 203. Pulley; 204. Second belt; 205. Third fixed rod; 206. Rotary ring; 207. Fixed ring; 208. Secondary plate; 209. Fixed frame; 210. Hinge; 211. First crossbar; 212. Second crossbar; 213. Rotary plate; 214. Third shaft; 215. Second roller. Detailed Implementation
[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0026] Reference Figure 1-4 This utility model discloses a horizontal cable forming machine, which includes a frame 103 and a housing 201. The frame 103 is located on the left side of the housing 201. The upper end of the frame 103 is rotatably connected to a first rotating shaft 104. The end of the first rotating shaft 104 away from the frame 103 is fixedly connected to a guide wheel 109. The guide wheel 109 has a round hole on its side. A nylon brush 110 is fixedly connected to the surface of the round hole. The nylon brush 110 on the guide wheel 109 can remove floating dust and debris when the cable core passes through. The snap-on nylon brush 110 can also reduce the friction between the cable and the guide wheel 109 and reduce the impact on the subsequent cable.
[0027] Two first crossbars 211 are fixedly connected to both sides of the upper surface of the chassis 201. The two first crossbars 211 are snapped onto the rotating disks 213 on opposite sides. Three third rotating shafts 214 are detachably connected inside the rotating disks 213. The outer surfaces of the three third rotating shafts 214 are rotatably connected to second rollers 215. The second rollers 215 inside the rotating disks 213 provide compression when the cable passes through, and reduce the scraping of the cable during compression. The inner diameter of the multiple rotating disks 213 can be reduced in sequence to make the cable stably formed.
[0028] The first motor 101 is fixedly connected to the side of the frame 103. The first belt 102 is sleeved on the outside of the first rotating shaft 104 and the output end of the first motor 101. The first motor 101 provides power for the rotation of the winch through the first belt 102.
[0029] The outer surface of the first rotating shaft 104 is fixedly connected to the first fixed plate 105. The right side of the first fixed plate 105 is provided with the second fixed plate 111. The inner surface of the second fixed plate 111 is fixedly connected to the side of the first rotating shaft 104. The opposite sides of the first fixed plate 105 and the second fixed plate 111 are rotatably connected to four second fixed rods 114. The wire reel frame 106 is fixedly connected between two opposite second fixed rods 114. The wire reel frame 106 is rotatably connected to the wire reel shaft 107 through the middle. During the operation of the winch rotation, the second fixed rods 114 will rotate with the weight of the wire reel, keeping the wire reel frame 106 horizontal and preventing the wire core from getting tangled.
[0030] Multiple round holes penetrate the side of the second fixed plate 111. Multiple first fixed rods 108 are fixedly connected to the right side of the second fixed plate 111. A base 112 is provided below the second fixed plate 111. Two rotating wheels 113 are rotatably connected to the upper part of the base 112. The upper surfaces of the two rotating wheels 113 are in contact with the lower surface of the second fixed plate 111. The filler material inside the cable can be placed on the first fixed rods 108. After the raw material is placed, it can be fixed with buckles. The base 112 provides support for the equipment and meets the rotation requirements during the rotation of the second fixed plate 111, ensuring the stability of the equipment.
[0031] The second fixed plate 111 has four round holes on its side. The second rotating shaft 115 is detachably connected inside the round holes. The outer surface of the second rotating shaft 115 is rotatably connected to the first roller 116. The first roller inside the round holes can rotate when the wire core passes through, changing the original sliding friction into rolling friction and reducing damage to the wire core.
[0032] A mounting bracket 209 is fixedly connected to one side of the upper surface of the chassis 201. A hinge 210 is fixedly connected to the middle of the upper surface of the mounting bracket 209. A second crossbar 212 is fixedly connected to the other end of the hinge 210. The groove on the lower surface of the second crossbar 212 engages with the upper end of the rotary disk 213. The second crossbar 212 can be opened by rotating the hinge 210. The rotary disk 213 can be replaced according to production needs.
[0033] The fixing ring 207 is fixedly connected to the side of the fixing bracket 209. The outer side of the fixing ring 207 is rotatably connected to the rotating ring 206. Two third fixing rods 205 are fixedly connected to the side of the rotating ring 206. The ends of the two third fixing rods 205 away from the rotating ring 206 are fixedly connected to the sub-plate 208. The cable outer sheathing material is placed on the sub-plate 208. After it is placed, it is fixed with a buckle to prevent it from falling off. The rotation of the rotating ring 206 drives the sub-plate 208 to rotate. After the cable comes out, the outer sheathing material is wrapped around the outside of the cable with the rotation, which facilitates subsequent processing.
[0034] The second motor 202 is fixedly connected inside the chassis 201. The output end of the second motor 202 is fixedly connected to the pulley 203. The pulley 203 and the rotating ring 206 are externally sleeved with a second belt 204. The second motor 202 provides the power required for the rotation of the rotating ring 206 through the second belt 204.
[0035] Working principle: Before starting the equipment, the wire core, filler, and outer sheath are placed and fixed. The wire core is then passed through the holes to the traction machine, which provides horizontal traction force throughout the production process. The first motor 101 and the second motor 202 are then started. The winch rotates under the drive of the first motor 101. The wire reel frame 106 carries the wire reel and keeps it horizontal under gravity, ensuring the smooth rotation of the winch. When the wire core passes through the first roller 116 and nylon brush 110 on the guide wheel 109, the scraping is reduced. The wire core rotates and winds between the winch and the main body of the cable forming machine. The cable is formed when compressed in the rotating disc 213 of the main body. After multi-layer extrusion and shaping, the outer sheath is wrapped to facilitate subsequent processing and placement. The cable reaches the traction end and is wound in the cable reel.
[0036] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A horizontal cable forming machine, comprising: The frame (103) and the chassis (201) are characterized in that the frame (103) is disposed on the left side of the chassis (201), the upper end of the frame (103) is rotatably connected to a first rotating shaft (104), the end of the first rotating shaft (104) away from the frame (103) is fixedly connected to a guide wheel (109), the side of the guide wheel (109) is provided with a round hole, and a nylon brush (110) is fixedly connected to the surface of the round hole; Two first crossbars (211) are fixedly connected to both sides of the upper surface of the chassis (201). The two first crossbars (211) are engaged with the rotating disk (213) on opposite sides. The rotating disk (213) is detachably connected to three third rotating shafts (214). The outer surfaces of the three third rotating shafts (214) are rotatably connected to second rollers (215).
2. A horizontal cable forming machine according to claim 1, characterized in that, The frame (103) is fixedly connected to the side of the first motor (101), and the first belt (102) is sleeved on the outside of the first rotating shaft (104) and the outside of the output end of the first motor (101).
3. A horizontal cable forming machine according to claim 1, characterized in that, The first rotating shaft (104) is externally fixedly connected to the first fixed disk (105). A second fixed disk (111) is provided on the right side of the first fixed disk (105). The inner surface of the second fixed disk (111) is fixedly connected to the side of the first rotating shaft (104). The first fixed disk (105) and the second fixed disk (111) are rotatably connected to four second fixed rods (114) on opposite sides. A wire reel frame (106) is fixedly connected between two opposite second fixed rods (114). A rotatably connected wire reel shaft (107) passes through the middle of the wire reel frame (106).
4. A horizontal cable forming machine according to claim 3, characterized in that, The second fixing plate (111) has multiple round holes through its side. Multiple first fixing rods (108) are fixedly connected to the right side of the second fixing plate (111). A base (112) is provided below the second fixing plate (111). Two rotating wheels (113) are rotatably connected to the upper part of the base (112). The upper surfaces of the two rotating wheels (113) are in contact with the lower surface of the second fixing plate (111).
5. A horizontal cable forming machine according to claim 4, characterized in that, The second fixed plate (111) has four round holes on its side. The second rotating shaft (115) is detachably connected inside the round holes. The first roller (116) is rotatably connected to the outside of the second rotating shaft (115).
6. A horizontal cable forming machine according to claim 1, characterized in that, A fixing frame (209) is fixedly connected to one side of the upper surface of the chassis (201). A hinge (210) is fixedly connected to the middle of the upper surface of the fixing frame (209). A second crossbar (212) is fixedly connected to the other end of the hinge (210). The groove on the lower surface of the second crossbar (212) is engaged with the upper end of the turntable (213).
7. A horizontal cable forming machine according to claim 6, characterized in that, The fixing ring (207) is fixedly connected to the side of the fixing frame (209), and the outer side of the fixing ring (207) is rotatably connected to the rotating ring (206). The side of the rotating ring (206) is fixedly connected to two third fixing rods (205), and the end of the two third fixing rods (205) away from the rotating ring (206) is fixedly connected to the sub-disc (208).
8. A horizontal cable forming machine according to claim 1, characterized in that, The second motor (202) is fixedly connected inside the chassis (201), and the output end of the second motor (202) is fixedly connected to the pulley (203). The pulley (203) and the rotating ring (206) are externally sleeved with a second belt (204).