Surface treatment apparatus for film production
Patent Information
- Application Number
- CN202522400739.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0005]本实用新型的目的在于提供一种膜生产用表面处理设备,能够解决上述技术设备依赖单个粘连清洁装置进行清洁,单一装置的清洁能力有限,为确保清洁效果需降低膜材的输送速度,大幅拖慢整体生产进度,难以适配膜生产的规模化、连续化需求;此外,长期单一清洁方式易导致装置表面粘连的杂质堆积过快,需频繁停机拆卸清理,进一步中断生产流程,增加人工维护成本,同时堆积的杂质还可能污染膜材表面,形成“越清洁越污染”的恶性循环,无法满足膜生产对高效、高质量表面处理的要求的问题
[0027]滑轨,安装于所述底板的上表面,所述收集箱通过所述滑轨与所述底板滑动连接。
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Figure CN224846380U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of membrane production technology, and in particular to a surface treatment device for membrane production. Background Technology
[0002] Polyimide film is a high-temperature resistant, chemically resistant, radiation resistant, and electrically insulating film. It can be used for a long time in high-temperature environments and is extremely suitable for use as a substrate for flexible circuit boards. It can also be used as an insulating material for various electrical appliances. Due to the stable chemical properties of polyimide, it can prevent combustion without the addition of flame retardants. Polyimide film has high tensile strength.
[0003] A search revealed Chinese Patent No. CN223147730U, which discloses a polyimide film surface treatment device. The device includes a base plate, a first cleaning rod, and a second cleaning rod. Above the base plate are a first roller frame, a second roller frame, and a support. An inlet roller is mounted on the first roller frame, and a take-up roller is mounted on the second roller frame. A third roller frame is located inside the support, and a pressure roller is located inside the third roller frame. A lead screw is fixed at the center of the upper part of the third roller frame. A smoothing plate is located below the pressure roller, and a fixing plate is fixed below the smoothing plate. Multiple springs and telescopic rods are located below the fixing plate. A first connecting frame is located on the side of the third roller frame, and a first cleaning rod is located inside the first connecting frame. A second connecting frame is located on the side of the fixing plate, and a second cleaning rod is located inside the second connecting frame. The pressure roller and the smoothing plate work together to smooth the polyimide film, while the first and second cleaning rods clean both the top and bottom surfaces of the polyimide film.
[0004] The aforementioned technology and equipment rely on a single adhesion cleaning device for cleaning. The cleaning capacity of a single device is limited. To ensure the cleaning effect, the conveying speed of the membrane material needs to be reduced, which significantly slows down the overall production progress and makes it difficult to adapt to the large-scale and continuous requirements of membrane production. In addition, the long-term use of a single cleaning method can easily lead to the accumulation of impurities adhering to the surface of the device too quickly, requiring frequent shutdowns for disassembly and cleaning, further interrupting the production process, increasing manual maintenance costs, and at the same time, the accumulated impurities may also contaminate the surface of the membrane material, forming a vicious cycle of "the more it is cleaned, the more it is contaminated", which cannot meet the requirements of membrane production for efficient and high-quality surface treatment. Utility Model Content
[0005] The purpose of this invention is to provide a surface treatment device for membrane production that solves the problems of the above-mentioned technology that relies on a single adhesive cleaning device for cleaning. The cleaning capacity of a single device is limited, and in order to ensure the cleaning effect, the conveying speed of the membrane material needs to be reduced, which significantly slows down the overall production progress and makes it difficult to adapt to the large-scale and continuous requirements of membrane production. In addition, the long-term use of a single cleaning method can easily lead to the accumulation of impurities adhering to the surface of the device too quickly, requiring frequent shutdowns for disassembly and cleaning, further interrupting the production process, increasing manual maintenance costs, and the accumulated impurities may also contaminate the surface of the membrane material, forming a vicious cycle of "the more it is cleaned, the more it is contaminated", which cannot meet the requirements of membrane production for efficient and high-quality surface treatment.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a surface treatment device for membrane production, including a mounting base, and further comprising:
[0007] The first cleaning wheel is located on the outer top of the mounting base;
[0008] A cleaning component is disposed on one side of the mounting base;
[0009] A wiping wheel is disposed on one side of the first cleaning wheel;
[0010] A linkage component is disposed on the outer side of the end of the first cleaning wheel, and the linkage component is used to drive the wiping wheel to rotate.
[0011] In a preferred embodiment, the first support plate is fixedly disposed on the outer side of one end of the mounting base;
[0012] The first drive roller is rotatably disposed on the inner side of the top end of the first support plate;
[0013] The second support plate is fixedly installed on the outer side of the other end of the mounting base;
[0014] The second drive roller is rotatably mounted on the inner side of the top end of the second support plate;
[0015] The third support plate is fixedly installed on the outer side of the middle part of the mounting base;
[0016] The first support column is rotatably disposed on the inner side of the top of the third support plate, and the first cleaning wheel is circumferentially disposed on the outer side of the first support column.
[0017] The technical effects of adopting the above-mentioned further solution are as follows: through the cooperation of the first cleaning wheel and the wiping wheel, multiple cleaning processes can be performed on the membrane surface to improve the cleaning effect; the linkage can realize the synchronous operation of the first cleaning wheel and the wiping wheel to ensure a consistent cleaning rhythm.
[0018] In one preferred embodiment, the second support column is rotatably disposed on the inner side of the bottom end of the third support plate;
[0019] The second cleaning wheel is arranged in a ring on the outside of the second support column.
[0020] In a preferred embodiment, a motor is mounted on the outer side of one end of the second support plate, and the outer side of the main shaft of the motor is connected to the inner side of one end of the second drive roller.
[0021] In a preferred embodiment, the first pulley is rotatably disposed on the outer side of one end of the second drive roller;
[0022] The top plate is fixedly installed on the inner side of the top of the third support plate;
[0023] The second pulley is rotatably mounted on one side of the top plate. The first pulley and the second pulley are connected by a belt, and one side of the second pulley is connected to the wiping wheel.
[0024] The technical effect of adopting the above-mentioned further solution is that the first pulley rotates with the second drive roller, and drives the second pulley to rotate through the belt, thereby making the wiping wheel operate synchronously, realizing the linkage between conveying and wiping.
[0025] In a preferred embodiment, a collection box is provided below the top plate.
[0026] In a preferred embodiment, the base plate is fixedly disposed on the inner side of the end of the third support plate;
[0027] A slide rail is installed on the upper surface of the base plate, and the collection box is slidably connected to the base plate via the slide rail.
[0028] In a preferred embodiment, a smoothing roller is fixedly disposed on the upper surface of the mounting base.
[0029] The technical effect of adopting the above-mentioned further solution is that the cooperation between the base plate and the slide rail allows the collection box to be easily slid out, making it convenient for operators to empty the collected impurities and improving maintenance convenience.
[0030] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0031] This invention, when in use, provides a surface treatment device for membrane production that can efficiently improve the cleanliness of the membrane surface while also offering ease of operation and practicality. On one hand, the membrane is moved by the motor 205 and the second drive roller 204, allowing it to continuously contact the first cleaning roller 2 and the second cleaning roller 209 under the support of the first support column 207 and the second support column 208. Multiple sets of first cleaning rollers 2 and second cleaning rollers 209 adhere and adsorb to both sides of the membrane, thoroughly removing surface impurities. On the other hand, the second drive roller 204, in conjunction with the first pulley 301 and the second pulley 302, drives the wiping roller 3 to rotate, further cleaning one side of the membrane and collecting impurities into the collection box 304. The removable slide rail 305 facilitates easy cleaning of the impurities in the collection box 304, achieving a continuous process of "adsorption + cleaning + collection + wiping." This ensures thorough removal of impurities from the membrane surface, guaranteeing membrane production quality, while simplifying subsequent impurity processing and reducing manual labor. The continuous linkage design also improves overall processing efficiency, meeting the dual requirements of surface cleanliness and processing efficiency in membrane production. Attached Figure Description
[0032] Figure 1 A front view structural schematic diagram of a surface treatment device for membrane production provided by this utility model;
[0033] Figure 2 A schematic diagram of the structure of the first support plate and the first drive roller in a surface treatment device for membrane production provided by this utility model;
[0034] Figure 3 A schematic diagram of the structure of the third support plate and the first support column in a surface treatment device for membrane production provided by this utility model;
[0035] Figure 4 This is a schematic diagram of the structure of the second support column and the second cleaning wheel in a surface treatment device for membrane production provided by this utility model.
[0036] Legend: 1. Mounting base; 2. First cleaning wheel; 201. First support plate; 202. First drive roller; 203. Second support plate; 204. Second drive roller; 205. Motor; 206. Third support plate; 207. First support column; 208. Second support column; 209. Second cleaning wheel; 3. Wiping wheel; 301. First pulley; 302. Second pulley; 303. Top plate; 304. Collection box; 305. Slide rail; 306. Bottom plate; 307. Smoothing roller. Detailed Implementation
[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0038] Example 1:
[0039] Please see Figure 1 - Figure 4 This embodiment provides a surface treatment device for membrane production that facilitates efficient cleaning. The specific concept is as follows:
[0040] A surface treatment device for membrane production includes a mounting base 1, and the surface treatment device for membrane production further includes a cleaning component and a first cleaning wheel 2.
[0041] The mounting base 1 has a first cleaning wheel 2 on its top outer side, which can directly contact the membrane material surface during the production process. During the membrane material transportation process, the first cleaning wheel 2 performs preliminary wiping on the membrane material surface by rotating itself, which can effectively remove light impurities such as dust and fine particles attached to the membrane material surface, laying the foundation for subsequent deep cleaning or surface treatment;
[0042] In addition, a cleaning component is provided on one side of the mounting base 1.
[0043] As some examples, in this embodiment, the cleaning component includes a first support plate 201 and a first drive roller 202.
[0044] Among them, a first support plate 201 that provides support is fixedly connected to the outer side of one end of the mounting base 1, and a first drive roller 202 that provides winding is rotatably connected to the inner side of its top end. By rotating the first drive roller 202, the processed film material can be wound up and sorted.
[0045] In addition, a second support plate 203 is fixedly connected to the outer side of the other end of the mounting base 1, and a second drive roller 204 for feeding is rotatably connected to the inner side of its top end. The rotation of the second drive roller 204 can convey and feed the film material to be processed. A motor 205 is installed on the outer side of one end of the second support plate 203. The outer side of the main shaft of the motor 205 is fixedly connected to the inner side of one end of the second drive roller 204. The operation of the motor 205 can drive the second drive roller 204.
[0046] Among them, the middle outer side of the mounting base 1 is fixedly connected to the third support plate 206, which plays a supporting role, and the top inner side of the base is rotatably connected to the first support column 207, which plays a supporting role. The first cleaning wheel 2 is arranged in a ring on the outer side of the first support column 207. The rotation of the first support column 207 drives the first cleaning wheel 2 to rotate synchronously, which can clean the upper surface of the membrane material.
[0047] Meanwhile, a second support column 208 that provides support is rotatably connected to the inner bottom end of the third support plate 206, and a second cleaning wheel 209 that provides cleaning is arranged in a ring on the outer side of the second support column 208. The rotation of the second support column 208 drives the second cleaning wheel 209 to rotate synchronously, which can clean the lower surface of the membrane material.
[0048] Example 2:
[0049] Please see Figure 1 - Figure 4 This embodiment provides a surface treatment device for membrane production that facilitates efficient cleaning. The specific concept is as follows:
[0050] A surface treatment device for membrane production includes a mounting base 1, and the surface treatment device for membrane production also includes a linkage and a wiping wheel 3.
[0051] The first cleaning wheel 2 has a wiping wheel 3 on one side, which is used for wiping and cleaning. By rotating in contact with the membrane surface, it can wipe the membrane surface after the initial cleaning by the first cleaning wheel 2, further removing residual fine impurities and improving the cleaning effect.
[0052] In addition, a linkage component is provided on the outer side of the end of the first cleaning wheel 2. This linkage component is connected to the power transmission of the first cleaning wheel 2. When the first cleaning wheel 2 rotates, it can synchronously drive the wiping wheel 3 to rotate, so that the rotation of the wiping wheel 3 is coordinated with the rhythm of the membrane material conveying, ensuring that the wiping force is uniform and continuous, and avoiding damage to the surface of the membrane material.
[0053] As some examples, in this embodiment, the linkage includes: a first pulley 301 and a second pulley 302.
[0054] The second drive roller 204 has a first pulley 301 rotatably connected to one end of its outer side, which acts as a linkage. The top plate 303, which acts as a support, is fixedly connected to the inner side of the top of the third support plate 206. The second pulley 302, which acts as a linkage, is rotatably connected to one side of the top plate 303. The first pulley 301 and the second pulley 302 are connected by a belt. One side of the second pulley 302 is fixedly connected to the wiping wheel 3. The rotation of the second drive roller 204 drives the first pulley 301 to rotate, and the belt drive causes the second pulley 302 to rotate synchronously, thereby driving the wiping wheel 3 to rotate.
[0055] In addition, a collection box 304 for collecting impurities is provided below the top plate 303. A bottom plate 306 for supporting is fixedly connected to the inner side of the end of the third support plate 206. A slide rail 305 for connecting is installed on the upper surface of the bottom plate 306. The collection box 304 is slidably connected to the bottom plate 306 through the slide rail 305. By sliding along the slide rail 305, the collection box 304 can be easily loaded and unloaded, and plays a role in collecting and treating impurities that fall during the cleaning process.
[0056] Meanwhile, a smoothing roller 307 is fixedly connected to the upper surface of the mounting base 1. Through contact with the surface of the membrane material, it can smooth the membrane material and increase the flatness of the membrane.
[0057] Working principle:
[0058] When using the device, the user can start the motor 205 to drive the second drive roller 204 to rotate, thereby winding up the material outside the first drive roller 202. At this time, the film is S-shaped and wraps around the outside of the first support column 207 and the second support column 208. When the second drive roller 204 pulls the film, it will continuously contact the outside of the first cleaning roller 2 and the second cleaning roller 209 under the support of the first support column 207 and the second support column 208. The first cleaning roller 2 and the second cleaning roller 209 can respectively adhere and adsorb impurities on both sides of the film. Multiple first cleaning rollers 2. The second cleaning wheel 209 can thoroughly adsorb impurities. While the second drive roller 204 rotates, it will drive the first pulley 301 to rotate. While the first pulley 301 rotates, it will drive the second pulley 302 to rotate via the belt. While the second pulley 302 rotates, it will drive the wiping wheel 3 to rotate. The wiping wheel 3 will clean one side of the membrane and clean the impurities on the membrane surface into the collection box 304. At the same time, the collection box 304 can be pulled out through the slide rail 305 to clean the impurities inside the collection box 304.
[0059] This surface treatment equipment for membrane production can efficiently improve the cleanliness of the membrane surface and is both easy to operate and practical. On the one hand, while the membrane is moved by the motor 205 and the second drive roller 204, the membrane, supported by the first support column 207 and the second support column 208, continuously contacts the first cleaning roller 2 and the second cleaning roller 209. With the help of multiple sets of first cleaning rollers 2 and second cleaning rollers 209, the membrane is adhered and adsorbed on both sides, which can completely remove surface impurities. On the other hand, the second drive roller 204 drives the first pulley 301 and the second pulley 302 to rotate the wiping roller 3, which can further clean one side of the membrane and collect the impurities into the collection box 304. With the help of the pull-out slide rail 305, it is easy to clean the impurities in the collection box 304, realizing the continuous processing of "adsorption + cleaning + collection + cleaning". This ensures that the impurities on the membrane surface are completely removed, guaranteeing the quality of membrane production, and simplifies the subsequent impurity processing process, reducing the burden of manual operation. At the same time, the continuous linkage design improves the overall processing efficiency and meets the dual requirements of surface cleanliness and processing efficiency in the membrane production process.
[0060] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.
Claims
1. A surface treatment device for membrane production, comprising a mounting base (1), characterized in that: Also includes: The first cleaning wheel (2) is located on the outer side of the top of the mounting base (1); A cleaning component is disposed on one side of the mounting base (1); Wiping wheel (3) is disposed on one side of the first cleaning wheel (2); A linkage component is provided on the outer side of the end of the first cleaning wheel (2), and the linkage component is used to drive the wiping wheel (3) to rotate.
2. The surface treatment equipment for membrane production according to claim 1, characterized in that: The cleaning component includes: The first support plate (201) is fixedly disposed on the outer side of one end of the mounting base (1); The first drive roller (202) is rotatably disposed on the inner side of the top end of the first support plate (201); The second support plate (203) is fixedly disposed on the outer side of the other end of the mounting base (1); The second drive roller (204) is rotatably disposed on the inner side of the top end of the second support plate (203); The third support plate (206) is fixedly disposed on the outer side of the middle part of the mounting base (1); The first support column (207) is rotatably disposed on the inner side of the top of the third support plate (206), and the first cleaning wheel (2) is circumferentially disposed on the outer side of the first support column (207).
3. The surface treatment equipment for membrane production according to claim 2, characterized in that: The cleaning component also includes: The second support column (208) is rotatably disposed on the inner side of the bottom end of the third support plate (206); The second cleaning wheel (209) is arranged in a ring on the outside of the second support column (208).
4. The surface treatment equipment for membrane production according to claim 2, characterized in that: A motor (205) is installed on the outer side of one end of the second support plate (203), and the outer side of the main shaft of the motor (205) is connected to the inner side of one end of the second drive roller (204).
5. The surface treatment equipment for membrane production according to claim 2, characterized in that: The linkage component includes: The first pulley (301) is rotatably disposed on the outer side of one end of the second drive roller (204); The top plate (303) is fixedly installed on the inner side of the top of the third support plate (206); The second pulley (302) is rotatably disposed on one side of the top plate (303). The first pulley (301) and the second pulley (302) are connected by a belt. One side of the second pulley (302) is connected to the wiping wheel (3).
6. The surface treatment equipment for membrane production according to claim 5, characterized in that: A collection box (304) is provided below the top plate (303).
7. The surface treatment equipment for membrane production according to claim 6, characterized in that: The linkage also includes: The base plate (306) is fixedly disposed on the inner side of the end of the third support plate (206); A slide rail (305) is installed on the upper surface of the base plate (306), and the collection box (304) is slidably connected to the base plate (306) through the slide rail (305).
8. The surface treatment equipment for membrane production according to claim 7, characterized in that: A smoothing roller (307) is fixedly installed on the upper surface of the mounting base (1).
Citation Information
Patent Citations
Polyimide film surface treatment equipment
CN223147730U