Gear cleaning device

Abstract

The utility model discloses a gear cleaning device relates to gear cleaning technical field, including box, be provided with cleaning mechanism in the box, the cleaning mechanism includes cleaning cylinder, be provided with support plate below the cleaning cylinder, be equipped with the guide rod on the support plate and pass through, the support rod is equipped with on the guide rod, even fixed mounting of a plurality of pressure blocks is established on the support rod, is equipped with the screw hole on the pressure block, the utility model discloses through setting up by single waterproof motor synchronous drive a plurality of screw rod's mechanism, cooperate the pressure block and screw hole on the support rod, realized a plurality of gears one -time synchronous pressure and loosen, has simplified the clamping and dismounting operation, improved work efficiency, through even installed a plurality of pressure blocks on the support rod and the corresponding support seat below cooperation, constitutes a plurality of parallel clamping stations, makes between the support seat and pressure block can accommodate and clean a plurality of gears once.

Description

Technical Field

[0001] This utility model relates to the field of gear cleaning technology, specifically a gear cleaning device. Background Technology

[0002] After machining, heat treatment, or long-term use, gears will accumulate oil, metal shavings, and other impurities on their surface and between their teeth. To ensure transmission accuracy and service life, they must be thoroughly cleaned before assembly.

[0003] However, existing cleaning equipment still has some drawbacks in actual use: although some cleaning equipment is equipped with clamping mechanisms, the structure is usually complex and can only clamp a single or a small number of gears at a time. Moreover, most cleaning devices use manual tightening or a separate drive source for each clamp in terms of fixing method, which makes the clamping operation cumbersome, time-consuming and labor-intensive. Furthermore, it is difficult to ensure that the clamping force of multiple clamps is uniform, which can easily cause unstable gear clamping or create cleaning dead corners, affecting the cleaning quality.

[0004] To address this problem, we designed a gear cleaning device. Utility Model Content

[0005] The purpose of this invention is to provide a gear cleaning device to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides a gear cleaning device, including a housing, a cleaning mechanism inside the housing, a cleaning cylinder, a support plate below the cleaning cylinder, a guide rod passing through the support plate, a support rod sleeved on the guide rod, a plurality of clamping blocks evenly fixedly installed on the support rod, screw holes opened on the clamping blocks, a support seat directly below the clamping blocks, a plurality of gears placed between the clamping blocks and the support seat, a threaded rod fixedly connected to the support seat, a waterproof motor fixedly installed at the bottom of the support plate, the plurality of threaded rods electrically connected to the waterproof motor, the threaded rods being adapted to the screw holes, and cleaning cylinders fixedly installed on both sides of the support seat.

[0007] Furthermore, the guide rod is fixedly installed at the bottom of the housing, and a limit block is fixedly installed at the top of the guide rod.

[0008] Furthermore, a lid is slidably connected to the top of the box, a handle is fixedly installed on the top of the lid, and multiple air inlets are opened on one side of the box.

[0009] Furthermore, a dryer is fixedly installed on one side of the housing, and the dryer is located at multiple air inlets. A first motor is fixedly installed on one side of the dryer.

[0010] Furthermore, a second motor is provided directly below the dryer. The second motor is fixedly installed on one side of the housing and is electrically connected to the cleaning cylinder.

[0011] Furthermore, the cleaning cylinder is arranged perpendicularly to the support rod, and the cleaning cylinder has multiple water outlet holes, with brush bristles fixedly installed inside the water outlet holes.

[0012] Furthermore, the support plate is fixedly installed on the inner wall of the box, and the support plate is provided with multiple leakage holes.

[0013] Furthermore, a water pump is fixedly installed on one side of the housing, an inlet is fixedly installed on the top of the water pump, and an outlet is fixedly installed on one side of the water pump. The water pump is connected to the inside of the cleaning cylinder through a pipeline.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, by setting up a mechanism in which a single waterproof motor synchronously drives multiple threaded rods, and in conjunction with the clamping block and screw hole on the support rod, multiple gears are simultaneously clamped and released at one time, which simplifies the clamping and disassembly operations and improves work efficiency.

[0015] 2. In this utility model, multiple clamping blocks evenly installed on the support rod cooperate with the corresponding support base below to form multiple parallel clamping stations, so that multiple gears can be accommodated and cleaned at one time between the support base and the clamping blocks. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a three-dimensional schematic diagram of a portion of the structure of this utility model; Figure 3 This is a cross-sectional view of a portion of the structure of this utility model; Figure 4 This is a partial structural diagram of the present utility model.

[0017] In the diagram: 1. Box body; 2. Box cover; 3. Handle; 4. Dryer; 5. First motor; 6. Second motor; 7. Air inlet; 8. Support plate; 9. Drain hole; 10. Guide rod; 11. Support rod; 12. Clamping block; 13. Screw hole; 14. Threaded rod; 15. Gear; 16. Support base; 17. Limiting block; 18. Waterproof motor; 19. Water pump; 20. Water outlet; 21. Water inlet; 22. Cleaning cylinder. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides a technical solution: a gear cleaning device, including a housing 1, characterized in that a cleaning mechanism is provided inside the housing 1, the cleaning mechanism includes a cleaning cylinder 22, a support plate 8 is provided below the cleaning cylinder 22, a guide rod 10 is provided through the support plate 8, a support rod 11 is sleeved on the guide rod 10, a plurality of clamping blocks 12 are uniformly fixedly installed on the support rod 11, a screw hole 13 is opened on the clamping block 12, a support seat 16 is provided directly below the clamping block 12, a plurality of gears 15 are placed between the clamping block 12 and the support seat 16, a threaded rod 14 is fixedly connected to the support seat 16, a waterproof motor 18 is fixedly installed at the bottom of the support plate 8, the plurality of threaded rods 14 are electrically connected to the waterproof motor 18, the threaded rods 14 are adapted to the screw holes 13, and the cleaning cylinder 22 is fixedly provided on both sides of the support seat 16.

[0020] See Figure 1-4 The guide rod 10 is fixedly installed at the bottom of the housing 1, and a limit block 17 is fixedly installed at the top of the guide rod 10.

[0021] In specific implementation, the guide rod 10 is fixedly installed at the bottom of the housing 1 to provide guidance for the up and down movement of the support rod 11, ensuring that its movement is smooth and does not deviate. A limit block 17 is fixedly installed at the top of the guide rod 10 to limit the maximum upward height of the support rod 11 and prevent it from detaching from the guide rod 10.

[0022] See Figure 1-4 The top of the box body 1 is slidably connected to a box cover 2, and a handle 3 is fixedly installed on the top of the box cover 2. Multiple air inlets 7 are opened on one side of the box body 1.

[0023] In specific implementation, a lid 2 is slidably connected to the top of the box body 1, and a handle 3 is fixedly installed on the top of the lid 2, so that the lid 2 can be opened and closed conveniently through the handle 3.

[0024] See Figure 1-4 A dryer 4 is fixedly installed on one side of the housing 1, and the dryer 4 is located at multiple air inlets 7. A first motor 5 is fixedly installed on one side of the dryer 4.

[0025] In specific implementation, the multiple air inlets 7 are used to introduce hot air from the dryer 4 into the housing 1 during the drying stage, thereby drying the gear 15.

[0026] See Figure 1-4 A second motor 6 is provided directly below the dryer 4. The second motor 6 is fixedly installed on one side of the housing 1 and is electrically connected to the cleaning cylinder 22.

[0027] In practice, the cleaning cylinder 22 is driven to rotate by the second motor 6 to achieve the cleaning work.

[0028] See Figure 1-4 The cleaning cylinder 22 is perpendicular to the support rod 11. The cleaning cylinder 22 has multiple water outlet holes, and brush bristles are fixedly installed inside the water outlet holes.

[0029] In practice, when the cleaning cylinder 22 rotates, the bristles can rotate with it to mechanically scrub the surface of the gear 15, achieving a combined cleaning process of rinsing with cleaning fluid and mechanical scrubbing.

[0030] See Figure 1-4 The support plate 8 is fixedly installed on the inner wall of the box 1, and the support plate 8 is provided with a plurality of leakage holes 9.

[0031] In practice, during the cleaning process, the used cleaning fluid and dirt that falls off the gears 15 can be smoothly discharged through these drain holes 9 and collected at the bottom of the box 1 for easy subsequent discharge.

[0032] See Figure 1-4 A water pump 19 is fixedly installed on one side of the housing 1. A water inlet 21 is fixedly installed on the top of the water pump 19. A water outlet 20 is fixedly installed on one side of the water pump 19. The water pump 19 is connected to the inside of the cleaning cylinder 22 through a pipeline.

[0033] In practice, when the water pump 19 is working, it can pump the cleaning liquid into the inlet 21 and deliver it to the cleaning cylinder 22 through the pipeline, and finally spray it out from the outlet of the cleaning cylinder 22, providing a continuous pressure water source for the cleaning work.

[0034] Working principle: During cleaning, open the cover 2 and place the gears 15 to be cleaned one by one on the support base 16, positioning them directly below the clamping block 12. Start the waterproof motor 18, which drives all the threaded rods 14 to rotate synchronously. Since the threaded rods 14 are threaded into the screw holes 13 on the clamping block 12, and the support rod 11 is restricted to moving up and down by the guide rod 10, the rotating threaded rods 14 will drive the entire support rod 11 to move downwards, thereby causing the clamping block 12 to move downwards and press the gears 15 between the clamping block 12 and the support base 16. Close the cover 2, start the water pump 19, and the cleaning solution is drawn in from the inlet 21, pressurized, and transported through the pipeline to the inside of the cleaning cylinder 22. The solution is then sprayed onto the gears 15 from the outlet holes on the cleaning cylinder 22. Start the second motor 6 to drive the cleaning cylinder 2... 2. Rotate the machine so that the bristles on it can brush the surface of the gear 15. The waste liquid generated during the cleaning process flows through the drain hole 9 on the support plate 8 to the bottom of the box 1. After cleaning, the water pump 19 and the second motor 6 can be stopped, and the dryer 4 and its first motor 5 can be started. Hot air is blown into the box 1 from the air inlet 7 to dry the gear 15. After drying, the dryer 4 can be turned off, the box cover 2 can be opened, and the waterproof motor 18 can be reversed to drive the support rod 11 to rise, so that the clamping block 12 can be disengaged from the gear 15, and the cleaned gear 15 can be taken out.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A gear cleaning device, comprising a housing (1), characterized in that, The housing (1) is equipped with a cleaning mechanism, which includes a cleaning cylinder (22). A support plate (8) is provided below the cleaning cylinder (22). A guide rod (10) is provided through the support plate (8). A support rod (11) is sleeved on the guide rod (10). Multiple clamping blocks (12) are evenly fixed on the support rod (11). A screw hole (13) is provided on the clamping block (12). A support seat (16) is provided directly below the clamping block (12). Multiple gears (15) are placed between the clamping block (12) and the support seat (16). A threaded rod (14) is fixedly connected to the support seat (16). A waterproof motor (18) is fixedly installed at the bottom of the support plate (8). Multiple threaded rods (14) are electrically connected to the waterproof motor (18). The threaded rods (14) are adapted to the screw holes (13). The cleaning cylinder (22) is fixedly provided on both sides of the support seat (16).

2. The gear cleaning device as described in claim 1, characterized in that, The guide rod (10) is fixedly installed at the bottom of the box (1), and a limit block (17) is fixedly installed at the top of the guide rod (10).

3. The gear cleaning device as described in claim 1, characterized in that, The top of the box (1) is slidably connected to a box cover (2), and a handle (3) is fixedly installed on the top of the box cover (2). Multiple air inlets (7) are opened on one side of the box (1).

4. The gear cleaning device as described in claim 3, characterized in that, A dryer (4) is fixedly installed on one side of the housing (1), and the dryer (4) is located at multiple air inlets (7). A first motor (5) is fixedly installed on one side of the dryer (4).

5. A gear cleaning device as described in claim 4, characterized in that, A second motor (6) is provided directly below the dryer (4). The second motor (6) is fixedly installed on one side of the housing (1) and is electrically connected to the cleaning cylinder (22).

6. The gear cleaning device as described in claim 1, characterized in that, The cleaning cylinder (22) is arranged perpendicularly to the support rod (11). The cleaning cylinder (22) has multiple water outlet holes, and brush bristles are fixedly installed inside the water outlet holes.

7. The gear cleaning device as described in claim 1, characterized in that, The support plate (8) is fixedly installed on the inner wall of the box (1), and the support plate (8) is provided with multiple leakage holes (9).

8. A gear cleaning device as described in claim 1, characterized in that, A water pump (19) is fixedly installed on one side of the housing (1), an inlet (21) is fixedly installed on the top of the water pump (19), and an outlet (20) is fixedly installed on one side of the water pump (19). The water pump (19) is connected to the inside of the cleaning cylinder (22) through a pipeline.

Images