A cleaning device for mechanical parts machining

Abstract

The utility model provides a kind of cleaning device for mechanical fitting processing, belong to mechanical fitting processing technical field, including cleaning bucket and the cleaning mechanism being set in it by installation component, cleaning mechanism includes the basket being set in cleaning bucket by installation component, the bottom of cleaning bucket is equipped with the driving element for driving basket rotation, the lower end of cleaning bucket is slidably connected with piston plate, the bottom of cleaning bucket is equipped with the lifting piece for driving piston plate reciprocating movement up and down, the upper end of piston plate is equipped with ultrasonic transducer, the diameter of lower half of cleaning bucket is greater than the diameter of its own upper half, lifting piece includes electric telescopic handle being installed in the bottom of cleaning bucket, the lower end of electric telescopic handle telescopic end upper end is fixedly connected with the lower end of piston plate.The utility model passes through cleaning mechanism, realizes cleaning, dehydration integrated operation process, compared with traditional step-by-step cleaning, greatly reduce manpower intervention and operation time, by changing liquid level and linkage dehydration mechanism completely eliminate draining residual.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical parts processing technology, and specifically relates to a cleaning device for mechanical parts processing. Background Technology

[0002] Mechanical parts, as a core component of industrial equipment, are widely used in aerospace, precision manufacturing and automotive parts. Their production usually involves complex processes such as metal cutting, forging, welding and surface treatment. Their products cover precision components such as gearbox housings, drive shafts, hydraulic valve cores and precision bearings. They have extremely high requirements for surface cleanliness, which is directly related to assembly accuracy, lubrication performance and long-term reliability. Traditional equipment often relies on ultrasonic soaking and cleaning, followed by draining or centrifuge dehydration. This step-by-step operation leads to fragmented processes, and secondary contamination can easily occur when parts are taken out to drain. Furthermore, frequent human intervention increases production costs and time, failing to meet the cleanliness and automated continuous operation requirements of precision parts. Utility Model Content

[0003] In view of this, the present invention provides a cleaning device for processing mechanical parts, which can realize an integrated cleaning and dehydration process through the cleaning mechanism. Compared with the traditional step-by-step cleaning, it greatly reduces human intervention and operation time. By changing the liquid level and linking the dehydration mechanism, it completely eliminates the residual water, significantly improving cleanliness and production efficiency.

[0004] To solve the above-mentioned technical problems, this utility model provides a cleaning device for machining mechanical parts, including a cleaning tank and a cleaning mechanism installed therein via an installation component. The cleaning mechanism includes a mesh basket installed in the cleaning tank via the installation component. The bottom of the cleaning tank is provided with a driving component for driving the mesh basket to rotate. A piston plate is slidably connected to the lower end of the cleaning tank. A lifting component is installed at the bottom of the cleaning tank for driving the piston plate to move up and down reciprocally. An ultrasonic transducer is provided at the upper end of the piston plate. This realizes an integrated cleaning and dehydration process, which greatly reduces manual intervention and operation time compared with traditional step-by-step cleaning. By changing the liquid level and linking the dehydration mechanism, the residual water is completely eliminated, significantly improving cleanliness and production efficiency. The diameter of the lower half of the cleaning tank is larger than the diameter of its upper half, ensuring that the liquid can flow completely into the lower half of the cleaning tank.

[0005] The lifting component includes an electric telescopic rod installed at the bottom of the cleaning tub. The upper end of the telescopic rod is fixedly connected to the lower end of the piston plate, thus enabling the piston plate to move up and down reciprocally.

[0006] The driving component includes a fixed cylinder located at the bottom axis of the cleaning tub. The upper end of the fixed cylinder is rotatably connected to a rectangular connecting block. The lower axis of the basket is provided with a rectangular slot that can be movably inserted into the rectangular connecting block. The rotating end of the rectangular connecting block is cylindrical, and the connecting end of the rectangular connecting block is rectangular. The opening of the fixed cylinder faces the direction and is connected to the outside. The middle of the piston plate is provided with a sealing sliding hole that matches the fixed cylinder, which serves to drive the basket to rotate.

[0007] The driving component also includes a motor located at the upper end of the inner cavity of the fixed cylinder. The output shaft of the motor is fixedly connected to the lower end of the rectangular connecting block, thus providing a driving source for the rectangular connecting block.

[0008] The mounting components include a ring frame rotatably connected to the upper end of the basket, which is placed on the washing tub to provide stable support and limit for the basket.

[0009] The mounting components also include fixing blocks that are evenly arranged in a ring on the upper part of the inner arc surface of the cleaning tub. Each fixing block has a limiting hole in the middle. The lower end of the ring frame is provided with a limiting post that is movably inserted into each limiting hole, thus ensuring the rotational stability of the basket.

[0010] The ring frame consists of a ring and several lifting lugs at its upper end, making it easy for relevant operators to remove.

[0011] The beneficial effects of the above-mentioned technical solution of this utility model are as follows: 1. Place the mechanical parts to be cleaned in the mesh basket, and place the mesh basket on the cleaning tank using the mounting assembly, connecting the mesh basket to the drive unit. Then, the ultrasonic transducer is activated by an external ultrasonic generator, generating a cavitation effect through high-frequency vibration to clean the mechanical parts. After cleaning, the lifting component moves the piston plate downward, causing the liquid in the upper part of the cleaning tank to move to the lower part. Once the piston plate reaches the bottom of the cleaning tank, the mesh basket separates from the cleaning liquid. At this point, the drive unit drives the mesh basket to rotate continuously, thereby rapidly dehydrating the mechanical parts through centrifugal force. This achieves an integrated cleaning and dehydration process, significantly reducing manual intervention and operation time compared to traditional step-by-step cleaning. By changing the liquid level and linking the dehydration mechanism, it completely eliminates residual condensation, significantly improving cleanliness and production efficiency.

[0012] 2. The rectangular slot at the bottom of the basket is movably connected to the rectangular connecting block at the top of the fixed cylinder. The motor starts immediately, and the motor output shaft rotates, causing the rectangular connecting block to rotate synchronously. Since the rectangular connecting block is movably connected to the rectangular slot at the bottom of the basket, the basket continues to rotate, thereby using centrifugal force to quickly dehydrate the mechanical parts. The design of the fixed cylinder's opening facing outwards and connecting to the outside facilitates the discharge of heat generated by the motor.

[0013] 3. The relevant operators place the mechanical parts to be cleaned into the mesh basket, and then place the mesh basket onto the cleaning bucket through the ring frame. During this process, the limiting pins on the ring frame are movably inserted into the limiting pin holes in the middle of the corresponding fixing blocks. The detachable connection between the ring frame and the limiting pins ensures the rotational stability of the mesh basket while facilitating quick removal by the relevant operators. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of a cleaning device for processing mechanical parts according to the present invention; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is an enlarged structural diagram of point A in this utility model; Figure 4 This is an enlarged structural diagram of section B of this utility model.

[0015] Explanation of reference numerals in the attached drawings: 100, cleaning tank; 200, wire mesh basket; 201, piston plate; 202, ultrasonic transducer; 203, electric telescopic rod; 300, fixed cylinder; 301, rectangular connecting block; 302, motor; 400, ring frame; 401, fixed block; 402, limit pin. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-4 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0017] This embodiment provides a cleaning device for machining mechanical parts, such as... Figure 1-4 As shown: It includes a cleaning tank 100 and a cleaning mechanism installed therein via an installation assembly. The cleaning mechanism includes a mesh basket 200 installed inside the cleaning tank 100 via the installation assembly. The bottom of the cleaning tank 100 is provided with a driving component for driving the mesh basket 200 to rotate. A piston plate 201 is slidably connected to the lower end of the cleaning tank 100. A lifting component is installed at the bottom of the cleaning tank 100 for driving the piston plate 201 to move up and down reciprocally. An ultrasonic transducer 202 is provided at the upper end of the piston plate 201. The diameter of the lower half of the cleaning tank 100 is larger than the diameter of its upper half to ensure that the liquid can completely flow into the lower half of the cleaning tank 100. The lifting component includes an electric telescopic rod 203 installed at the bottom of the cleaning tank 100. The upper end of the telescopic end of the electric telescopic rod 203 is fixedly connected to the lower end of the piston plate 201.

[0018] The operators place the mechanical parts to be cleaned into the mesh basket 200, and then place the mesh basket 200 onto the cleaning tank 100 using the mounting components, connecting the mesh basket 200 to the drive unit. Subsequently, the ultrasonic transducer 202 is activated by an external ultrasonic generator, generating a cavitation effect through high-frequency vibration to clean the mechanical parts. After cleaning is completed, the lifting component moves the piston plate 201 downward, causing the liquid in the upper part of the cleaning tank 100 to move to the lower part. Once the piston plate 201 reaches the bottom of the cleaning tank 100, the mesh basket 200 separates from the cleaning liquid. At this point, the drive unit drives the mesh basket 200 to rotate continuously, thereby rapidly dehydrating the mechanical parts through centrifugal force. This achieves an integrated cleaning and dehydration process, significantly reducing manual intervention and operation time compared to traditional step-by-step cleaning. By changing the liquid level and using a linked dehydration mechanism, it thoroughly eliminates residual condensation, significantly improving cleanliness and production efficiency.

[0019] like Figure 1-3 As shown, the driving component includes a fixed cylinder 300 located at the bottom axis of the cleaning tub 100. The upper end of the fixed cylinder 300 is rotatably connected to a rectangular connecting block 301. The lower axis of the basket 200 is provided with a rectangular slot that can be movably inserted into the rectangular connecting block 301. The rotating end of the rectangular connecting block 301 is cylindrical, and the connecting end of the rectangular connecting block 301 is rectangular. The opening of the fixed cylinder 300 faces the outside and is connected to the outside. The piston plate 201 has a sealing sliding hole in the middle that is adapted to the fixed cylinder 300. The driving component also includes a motor 302 located at the upper end of the inner cavity of the fixed cylinder 300. The output shaft of the motor 302 is fixedly connected to the lower end of the rectangular connecting block 301.

[0020] The rectangular slot at the lower end of the basket 200 is movably inserted into the rectangular connecting block 301 that is rotatably connected to the upper end of the fixed cylinder 300. The motor 302 then starts, and the output shaft of the motor 302 rotates, causing the rectangular connecting block 301 to rotate synchronously. Since the rectangular connecting block 301 is movably inserted into the rectangular slot at the lower end of the basket 200, the basket 200 is driven to rotate continuously, thereby quickly dehydrating the mechanical parts through centrifugal force. The design of the fixed cylinder 300 with its opening facing the outside and connected to the outside can easily dissipate the heat generated by the motor 302.

[0021] like Figure 1-4 As shown, the installation assembly includes a ring frame 400 rotatably connected to the upper end of the basket 200. The ring frame 400 is placed on the cleaning tub 100. The installation assembly also includes fixing blocks 401 that are evenly arranged in a ring on the upper end of the inner arc surface of the cleaning tub 100. Each fixing block 401 has a limiting insertion hole in the middle. The lower end of the ring frame 400 is provided with a limiting insertion post 402 that is movably inserted into each limiting insertion hole. The ring frame 400 is composed of a ring and several lifting lugs at its upper end.

[0022] The relevant operators place the mechanical parts to be cleaned into the mesh basket 200, and then place the mesh basket 200 onto the cleaning tub 100 through the ring frame 400. During this process, the limiting pins 402 on the ring frame 400 are movably inserted into the limiting holes in the middle of the corresponding fixing blocks 401. The detachable connection between the ring frame 400 and the limiting pins 402 ensures the rotational stability of the mesh basket while facilitating quick removal by the relevant operators.

[0023] The working principle of the cleaning device for machining parts provided by this utility model is as follows: First, the relevant operators place the machining parts to be cleaned into the mesh basket 200, and then place the mesh basket 200 onto the cleaning tank 100 through the ring frame 400. During this process, the limiting pins 402 on the ring frame 400 are movably inserted into the limiting holes in the middle of the corresponding fixing blocks 401, and at the same time, the rectangular slot at the lower end of the mesh basket 200 is movably inserted into the rectangular connecting block 301 rotatably connected to the upper end of the fixing cylinder 300. Subsequently, the ultrasonic transducer 202 is started by an external ultrasonic generator to generate a cavitation effect through high-frequency vibration, thereby achieving the cleaning operation of the machining parts. After cleaning is completed, the telescopic end of the electric telescopic rod 203 retracts, driving... As the piston plate 201 moves downward, the liquid in the upper part of the cleaning tank 100 moves to the lower part until the piston plate 201 reaches the bottom of the cleaning tank 100. At this point, the mesh basket 200 is completely separated from the cleaning liquid. The motor 302 then starts, and the output shaft of the motor 302 rotates, causing the rectangular connecting block 301 to rotate synchronously. Since the rectangular connecting block 301 is movably connected to the rectangular slot at the lower end of the mesh basket 200, the mesh basket 200 continues to rotate. This allows for rapid dehydration of the mechanical parts through centrifugal force, achieving an integrated cleaning and dehydration process. Compared to traditional step-by-step cleaning, this significantly reduces manual intervention and operation time. By changing the liquid level and using a linked dehydration mechanism, it completely eliminates residual condensate, significantly improving cleanliness and production efficiency.

[0024] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A cleaning device for machining mechanical parts, characterized in that: The cleaning mechanism includes a cleaning tub (100) and a cleaning mechanism disposed therein via an installation assembly. The cleaning mechanism includes a mesh basket (200) disposed within the cleaning tub (100) via the installation assembly. The bottom of the cleaning tub (100) is provided with a driving component for driving the mesh basket (200) to rotate. A piston plate (201) is slidably connected to the lower end of the cleaning tub (100). A lifting component for driving the piston plate (201) to move up and down is installed at the bottom of the cleaning tub (100). An ultrasonic transducer (202) is provided at the upper end of the piston plate (201).

2. The cleaning device for machining mechanical parts as described in claim 1, characterized in that: The diameter of the lower half of the cleaning tub (100) is larger than the diameter of its upper half.

3. The cleaning device for machining mechanical parts as described in claim 2, characterized in that: The lifting component includes an electric telescopic rod (203) installed at the bottom of the cleaning tub (100), and the upper end of the telescopic end of the electric telescopic rod (203) is fixedly connected to the lower end of the piston plate (201).

4. The cleaning device for machining mechanical parts as described in claim 1, characterized in that: The driving component includes a fixed cylinder (300) located at the bottom axis of the cleaning tub (100). The upper end of the fixed cylinder (300) is rotatably connected to a rectangular connecting block (301). The lower axis of the mesh basket (200) is provided with a rectangular slot that can be movably inserted into the rectangular connecting block (301). The rotating end of the rectangular connecting block (301) is cylindrical, and the connecting end of the rectangular connecting block (301) is rectangular. The opening of the fixed cylinder (300) is oriented in the opposite direction and communicates with the outside. The middle part of the piston plate (201) is provided with a sealing sliding hole that matches the fixed cylinder (300).

5. The cleaning device for machining mechanical parts as described in claim 4, characterized in that: The driving component also includes a motor (302) disposed at the upper end of the inner cavity of the fixed cylinder (300), and the output shaft of the motor (302) is fixedly connected to the lower end of the rectangular connecting block (301).

6. The cleaning device for machining mechanical parts as described in claim 1, characterized in that: The installation assembly includes a ring frame (400) rotatably connected to the upper end of the basket (200), the ring frame (400) being placed on the cleaning tub (100).

7. The cleaning device for machining mechanical parts as described in claim 6, characterized in that: The installation assembly also includes a fixing block (401) that is uniformly arranged in a ring on the upper end of the inner arc surface of the cleaning tub (100). Each fixing block (401) has a limiting insertion hole in the middle. The lower end of the ring frame (400) is provided with a limiting insertion post (402) that is movably inserted into each limiting insertion hole.

8. The cleaning device for machining mechanical parts as described in claim 6, characterized in that: The ring frame (400) consists of a ring and several lugs at its upper end.

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