A gasket cleaning apparatus
Patent Information
- Application Number
- CN202522508798.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0003]现有的垫圈清洗通常只能经过一道清理工序,而单次清洗后与污水脱离时垫圈的表面仍然会粘连一部分的污渍,进而会导致清洗不彻底,需要返工处理,影响作业效率,为此本申请提出一种垫圈清洗设备
该一种垫圈清洗设备,通过驱动水泵作业将清水存储箱内部的清水经过连接软管排放至连通管的内部经过多个喷头对垫圈进行冲刷二次清洗,有效清除粘连的杂质,进一步可驱动气缸带动滑块处于定位架的内壁滑动,进一步可带动连通管和喷头移动,对漏水板上方不同位置的垫圈进行冲洗,保障清洗的彻底性和全面性。
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Figure CN224846415U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of gasket cleaning technology, and more particularly to a gasket cleaning device. Background Technology
[0002] Metal washers are made of high-precision, high-hardness sheet materials. They are typically used for adjusting and measuring precision molds or precision hardware, or as spacers, and are called precision washers.
[0003] Existing gasket cleaning methods typically involve only one cleaning process. After a single cleaning, some dirt remains on the surface of the gasket even when it is separated from the sewage, resulting in incomplete cleaning and requiring rework, which affects work efficiency. Therefore, this application proposes a gasket cleaning device. Utility Model Content
[0004] In view of the shortcomings of the prior art, this utility model provides a gasket cleaning device, which overcomes the shortcomings of the prior art and aims to solve the problems in the background art.
[0005] To achieve the above objectives, this application adopts the following technical solution: a gasket cleaning device, comprising a trolley, a water tank and a protective box respectively installed on the top of the trolley, an ultrasonic generator installed inside the water tank, a controller installed inside the protective box, a water leakage plate slidably connected to the inner wall of the water tank, a vertical plate installed on the top of the water leakage plate, an adjustment component for moving the water leakage plate up and down installed on the top of the protective box, a clean water storage tank installed on the top of the trolley, a connecting hose fixedly connected to the inner wall of the clean water storage tank, a water pump installed on the outer edge of the connecting hose, a connecting pipe fixedly connected to the end of the connecting hose away from the clean water storage tank, multiple nozzles fixedly connected to the bottom of the connecting pipe, and a displacement component for driving the connecting pipe to move installed on the top of the water tank.
[0006] In a preferred embodiment, a drain pipe is installed on the inner wall of the water tank, and a control valve is rotatably installed on the inner wall of the drain pipe.
[0007] By adopting the above technical solution, the control valve can be opened to discharge the wastewater from the inside of the water tank after cleaning to the outside through the drain pipe.
[0008] In a preferred embodiment, the adjustment assembly includes a bracket mounted on the top of the protective box. A motor is mounted on the top of the bracket, and a lead screw is fixedly connected to the power output shaft of the motor. A movable block is threadedly connected to the outer edge of the lead screw, and two connecting rods are fixedly connected to the bottom of the movable block. The bottoms of the two connecting rods are fixedly connected to the top of the drain plate.
[0009] By adopting the above technical solution, the drive motor can drive the lead screw to rotate, thereby causing the moving block to move up and down on the inner wall of the bracket. Furthermore, the connecting rod can be used to drive the water leakage plate in the inner cavity of the water tank, causing the cleaning gasket to sway up and down, adjusting the cleaning angle and ensuring thorough cleaning. Furthermore, the water leakage plate and gasket can be moved out of the water, making it easier for the nozzle to rinse them a second time, and making it convenient to remove them for external storage.
[0010] In a preferred embodiment, a limiting shaft is installed on the inner wall of the bracket, the moving block is slidably connected to the limiting shaft, a ring is installed at the inner bottom of the bracket, and the bottom end of the lead screw is rotatably connected to the inner wall of the ring.
[0011] By adopting the above technical solution, the moving block that can be used to limit the vertical movement can be ensured to move vertically, and the ring can be used to ensure that the lead screw will not arbitrarily shift or swing during rotation.
[0012] In a preferred embodiment, the displacement assembly includes two positioning frames, which are symmetrically installed on the top of the water tank. A cylinder is installed on the outer side of the positioning frame, and a slider is fixedly connected to the output shaft of the cylinder. The slider is slidably connected to the inner wall of the positioning frame and fixedly connected to the connecting pipe.
[0013] By adopting the above technical solution, the drive cylinder can move the slider to slide on the inner wall of the positioning frame, which can further move the connecting pipe and the nozzle to flush the gaskets at different positions above the water leakage plate, ensuring the thoroughness of the flushing and washing away any adhering impurities.
[0014] In a preferred embodiment, a limiting rod is fixedly installed on the inner wall of another positioning frame, and a limiting block is slidably connected to the outer edge of the limiting rod, with the top of the limiting block fixedly connected to the side of the connecting tube away from the slider.
[0015] By adopting the above technical solution, it is possible to limit the side of the connecting tube away from the slider, thereby ensuring that both sides of the connecting tube can move stably and synchronously.
[0016] In a preferred embodiment, the controller and the ultrasonic generator are electrically connected, and the controller, motor, water pump and cylinder are all electrically connected.
[0017] By adopting the above technical solution, the controller can be used to control the operation and start / stop of the controller, and further, the coordinated operation of the motor, water pump and cylinder can be controlled in a timely manner, thus improving the intelligence.
[0018] The beneficial effects of this application are: This gasket cleaning device uses a water pump to pump clean water from a storage tank through a connecting hose into a connecting pipe. Multiple nozzles then spray the gaskets for a secondary cleaning, effectively removing any adhering impurities. A cylinder can further drive a slider to slide along the inner wall of a positioning frame, which in turn moves the connecting pipe and nozzles to rinse gaskets at different locations above the drain plate, ensuring thorough and comprehensive cleaning.
[0019] This gasket cleaning device uses a drive motor to rotate a lead screw, which in turn moves a moving block up and down on the inner wall of a support. Furthermore, a connecting rod can be used to move a drain plate inside a water tank, causing the gasket to sway up and down, adjusting the cleaning angle to ensure thorough cleaning. This effectively cleans large areas of adhered impurities, and the device can be moved to different locations for cleaning using a trolley. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the cross-sectional structure of the water tank in this application; Figure 3 This is a schematic diagram of the cross-sectional structure of the support frame in this application; Figure 4 This is a schematic cross-sectional view of the positioning frame structure of this application.
[0021] The following are the labels in the diagram: 1. Trolley; 2. Water tank; 3. Protective box; 4. Ultrasonic generator; 5. Controller; 6. Drain pipe; 7. Control valve; 8. Leakage plate; 9. Vertical plate; 10. Bracket; 11. Motor; 12. Lead screw; 13. Moving block; 14. Connecting rod; 15. Limiting shaft; 16. Positioning frame; 17. Cylinder; 18. Slider; 19. Connecting pipe; 20. Nozzle; 21. Limiting block; 22. Limiting rod; 23. Connecting hose; 24. Clean water storage tank; 25. Water pump. Detailed Implementation
[0022] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.
[0023] Reference Figure 1-4A gasket cleaning device includes a trolley 1, with a water tank 2 and a protective box 3 installed on the top of the trolley 1. An ultrasonic generator 4 is installed inside the water tank 2, and a controller 5 is installed inside the protective box 3. A drain plate 8 is slidably connected to the inner wall of the water tank 2, and a vertical plate 9 is installed on the top of the drain plate 8. An adjustment component for moving the drain plate 8 up and down is installed on the top of the protective box 3. A clean water storage tank 24 is installed on the top of the trolley 1. A connecting hose 23 is fixedly connected to the inner wall of the clean water storage tank 24. A water pump 25 is installed on the outer edge of the connecting hose 23. A connecting pipe 19 is fixedly connected to the end of the connecting hose 23 away from the clean water storage tank 24. Multiple nozzles 20 are fixedly connected to the bottom of the connecting pipe 19. A displacement component for moving the connecting pipe 19 is installed on the top of the water tank 2.
[0024] See Figure 1 and Figure 2 The inner wall of the water tank 2 is equipped with a drain pipe 6, and a control valve 7 is rotatably installed on the inner wall of the drain pipe 6, so that the control valve 7 can be opened to discharge the wastewater after cleaning inside the water tank 2 to the outside through the drain pipe 6.
[0025] See Figure 1 - Figure 3 The adjustment assembly includes a bracket 10, which is installed on the top of the protective box 3. A motor 11 is installed on the top of the bracket 10. A lead screw 12 is fixedly connected to the power output shaft of the motor 11. A moving block 13 is threadedly connected to the outer edge of the lead screw 12. Two connecting rods 14 are fixedly connected to the bottom of the moving block 13, and the bottom of the two connecting rods 14 is fixedly connected to the top of the drain plate 8. This allows the motor 11 to drive the lead screw 12 to rotate, thereby causing the moving block 13 to move up and down on the inner wall of the bracket 10. Furthermore, the connecting rods 14 can be used to drive the drain plate 8 in the inner cavity of the water tank 2, causing the cleaning gasket to sway up and down, adjusting the cleaning angle, and ensuring thorough cleaning. The drain plate 8 and the gasket can also be moved out of the water, making it easier for the nozzle 20 to rinse them a second time, and making it easy to remove and store them outside.
[0026] See Figure 3 The inner wall of the bracket 10 is equipped with a limiting shaft 15, and the moving block 13 is slidably connected to the limiting shaft 15. A ring is installed at the inner bottom of the bracket 10, and the bottom end of the lead screw 12 is rotatably connected to the inner wall of the ring, so that it can be used to limit the moving block 13 that moves up and down, ensuring that the moving block 13 can move up and down in a vertical state. The ring can also ensure that the lead screw 12 will not arbitrarily shift or swing in position when rotating.
[0027] See Figure 1 and Figure 4The displacement assembly includes two positioning frames 16, which are symmetrically installed on the top of the water tank 2. A cylinder 17 is installed on the outside of the positioning frame 16. The output shaft of the cylinder 17 is fixedly connected to a slider 18, which is slidably connected to the inner wall of the positioning frame 16 and fixedly connected to the connecting pipe 19. This allows the cylinder 17 to drive the slider 18 to slide on the inner wall of the positioning frame 16, which in turn drives the connecting pipe 19 and the nozzle 20 to move, rinsing the gaskets at different positions above the water leakage plate 8, ensuring thorough rinsing, and washing away any adhering impurities.
[0028] See Figure 4 Another positioning frame 16 has a limiting rod 22 fixedly installed on its inner wall. The outer edge of the limiting rod 22 is slidably connected to a limiting block 21, and the top of the limiting block 21 is fixedly connected to the side of the connecting pipe 19 away from the slider 18, so that it can be used to limit the side of the connecting pipe 19 away from the slider 18, thereby ensuring that the two sides of the connecting pipe 19 can move stably and synchronously.
[0029] See Figure 1 - Figure 4 The controller 5 and the ultrasonic generator 4 are electrically connected, and the controller 5, motor 11, water pump 25 and cylinder 17 are also electrically connected. This allows the controller 5 to control the operation and start / stop of the controller 5, and further allows for timely control of the coordinated operation of motor 11, water pump 25 and cylinder 17, thus improving intelligence.
[0030] Working principle: First, the gasket to be cleaned can be placed on top of the drain plate 8 inside the water tank 2. Then, the controller 5 can drive the ultrasonic generator 4 to operate inside the water tank 2 to perform ultrasonic cleaning on the gasket. During cleaning, the drive motor 11 can drive the lead screw 12 to rotate, which in turn drives the moving block 13 to move up and down on the inner wall of the bracket 10. Furthermore, the connecting rod 14 can be used to move the drain plate 8 inside the water tank 2, causing the gasket to sway up and down, adjusting the cleaning angle to ensure thorough cleaning. Finally, the drain plate 8 and the gasket can be moved out of the water, and then the controller 5 can drive the ultrasonic generator 4 to clean the gasket. The water pump 25 discharges clean water from the clean water storage tank 24 through the connecting hose 23 into the connecting pipe 19. Multiple nozzles 20 then rinse the gaskets for a second cleaning, effectively removing any adhering impurities. The pump 25 then drives the cylinder 17 to move the slider 18 to slide on the inner wall of the positioning frame 16. This further moves the connecting pipe 19 and the nozzles 20, rinsing the gaskets at different positions above the drain plate 8 to ensure thorough and comprehensive cleaning. The adjusting mechanism then continuously moves the drain plate 8 upwards, facilitating the collection of the cleaned gaskets.
[0031] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are exemplary and not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on its spirit and principles, and these modifications and variations are also within the scope of the present invention.
Claims
1. A gasket cleaning device, comprising a trolley (1), characterized in that, The top of the trolley (1) is equipped with a water tank (2) and a protective box (3). An ultrasonic generator (4) is installed inside the water tank (2). A controller (5) is installed inside the protective box (3). A water leakage plate (8) is slidably connected to the inner wall of the water tank (2). A vertical plate (9) is installed on the top of the water leakage plate (8). An adjustment component for moving the water leakage plate (8) up and down is installed on the top of the protective box (3). A clean water storage tank (24) is installed on the top of the trolley (1). A connecting hose (23) is fixedly connected to the inner wall of the clean water storage tank (24). A water pump (25) is installed on the outer edge of the connecting hose (23). A connecting pipe (19) is fixedly connected to the end of the connecting hose (23) away from the clean water storage tank (24). Multiple nozzles (20) are fixedly connected to the bottom of the connecting pipe (19). A displacement component for driving the connecting pipe (19) to move is installed on the top of the water tank (2).
2. The gasket cleaning equipment according to claim 1, characterized in that, The inner wall of the water tank (2) is equipped with a drain pipe (6), and a control valve (7) is rotatably installed on the inner wall of the drain pipe (6).
3. The gasket cleaning equipment according to claim 1, characterized in that, The adjustment assembly includes a bracket (10), which is installed on the top of the protective box (3). A motor (11) is installed on the top of the bracket (10). A lead screw (12) is fixedly connected to the power output shaft of the motor (11). A moving block (13) is threadedly connected to the outer edge of the lead screw (12). Two connecting rods (14) are fixedly connected to the bottom of the moving block (13), and the bottom of the two connecting rods (14) is fixedly connected to the top of the drain plate (8).
4. The gasket cleaning equipment according to claim 3, characterized in that, The inner wall of the bracket (10) is equipped with a limiting shaft (15), the moving block (13) is slidably connected to the limiting shaft (15), a ring is installed at the inner bottom of the bracket (10), and the bottom end of the lead screw (12) is rotatably connected to the inner wall of the ring.
5. The gasket cleaning equipment according to claim 1, characterized in that, The displacement assembly includes two positioning frames (16), and the two positioning frames (16) are symmetrically installed on the top of the water tank (2). A cylinder (17) is installed on the outside of the positioning frame (16). The output shaft of the cylinder (17) is fixedly connected to a slider (18), and the slider (18) is slidably connected to the inner wall of the positioning frame (16) and fixedly connected to the connecting pipe (19).
6. The gasket cleaning equipment according to claim 5, characterized in that, Another positioning frame (16) has a limiting rod (22) fixedly installed on its inner wall. The outer edge of the limiting rod (22) is slidably connected to a limiting block (21), and the top of the limiting block (21) is fixedly connected to the side of the connecting pipe (19) away from the slider (18).
7. The gasket cleaning equipment according to claim 1, characterized in that, The controller (5) and the ultrasonic generator (4) are electrically connected, and the controller (5), the motor (11), the water pump (25) and the cylinder (17) are all electrically connected.