Magnetic cleaning machine
Patent Information
- Application Number
- CN202522349450.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0002]磁力清洗机是一种专门用于对各类工件进行表面精加工处理的高效设备,在磁力研磨工艺过程中,通过使用由铁粉与氧化铝粉混合配制而成的复合磨料,在外部施加的强磁场作用下,使磨料颗粒迅速被磁化并获得显著磁性,从而沿着预设的磁力线方向形成有序、密集的排列结构,借助这种高度定向的磁力效应,复合磨料能够对工件表面实施全面而精细的研磨与清洗,有效去除毛刺、氧化层及其他污染物;当清洗工序结束后,需将已完成处理的物料与使用过的复合磨料进行彻底分离,然而目前该分离操作多依赖传统人工方式完成,不仅劳动强度大、分离精度难以保证,还显著降低了整体加工效率,无法满足现代化智能制造对高自动化与高精度的生产要求
[0016]清洗池200通过旋转架600安装于机架100之上,并能够进行转动;磁力件300布置在清洗池200的底部下方区域,通过磁力作用于铁粉与氧化铝粉混合配制而成的复合磨料物料;移动组件400与磁力件300相连接,用于驱动磁力件300在清洗池200的下方进行往复式移动,从而提高清洗的均匀性和效率;排料滑道500安装在机架100上,并位于清洗池200的前方位置,用于收集排出清洗后的物料与复合磨料;改变现有依赖人工的方式,降低劳动强度,并提高了分离精度,还显著提高了整体加工效率,满足现代化智能制造对高自动化与高精度的生产要求。
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Figure CN224846432U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning equipment technology, and in particular to a magnetic cleaning machine. Background Technology
[0002] Magnetic cleaning machines are high-efficiency devices specifically designed for surface finishing of various workpieces. During the magnetic grinding process, a composite abrasive, made from a mixture of iron powder and alumina powder, is rapidly magnetized and acquires significant magnetism under a strong external magnetic field. This results in an ordered and dense arrangement along predetermined magnetic lines of force. This highly directional magnetic effect allows the composite abrasive to perform comprehensive and meticulous grinding and cleaning of the workpiece surface, effectively removing burrs, oxide layers, and other contaminants. After the cleaning process, the treated material must be thoroughly separated from the used composite abrasive. However, this separation currently relies heavily on traditional manual methods, which are not only labor-intensive and lack precision, but also significantly reduce overall processing efficiency, failing to meet the high automation and precision requirements of modern intelligent manufacturing. Utility Model Content
[0003] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a magnetic cleaning machine, including a frame, a cleaning tank, a magnetic component, a moving assembly, and a discharge chute; the cleaning tank is rotatably mounted on the frame; the magnetic component is disposed below the bottom of the cleaning tank; the moving assembly is connected to the magnetic component, and the moving assembly is used to drive the magnetic component to reciprocate below the cleaning tank; the discharge chute is mounted on the frame, and the discharge chute is located in front of the cleaning tank.
[0004] According to some embodiments of the present invention, the cleaning pool is fixed on a rotating frame, and the moving component is installed inside the rotating frame.
[0005] According to some embodiments of the present invention, a shaft is installed on each of the left and right sides of the rotating frame, and one of the shafts is connected to a rotating drive component, which is fixed to the frame.
[0006] According to some embodiments of the present invention, a limiting plate is mounted on another shaft, and the limiting plate rotates with the shaft;
[0007] Two limit baffles are used in conjunction with the limiting plate, with the two limit baffles located above and in front of the shaft, respectively.
[0008] According to some embodiments of the present invention, the two limiting baffles are respectively installed at the ends of the L-shaped plate, and the L-shaped plate is fixed on the frame.
[0009] According to some embodiments of the present utility model, the moving component includes a moving plate, a moving frame, and a fixed frame. The magnetic component is mounted on the moving plate, the moving plate is slidably mounted on the moving frame, and the moving plate moves back and forth on the moving frame.
[0010] The movable frame is slidably mounted on the fixed frame, and the movable frame moves back and forth on the fixed frame. The fixed frame is fixed to the rotating frame.
[0011] According to some embodiments of the present invention, a first nut is fixed to the side of the movable plate, a first lead screw is threaded onto the first nut, and the first lead screw is connected to a first driving member.
[0012] According to some embodiments of the present invention, a second nut is fixed to the side of the movable frame, a second lead screw is threaded onto the second nut, and the second lead screw is connected to a second driving member.
[0013] According to some embodiments of the present invention, the magnetic component is mounted on a drive motor, the drive motor is used to drive the magnetic component to rotate, and the drive motor is fixed to the moving plate.
[0014] The discharge chute is equipped with a filter screen plate, and a powder discharge port is opened at the bottom of the lowest end of the discharge chute.
[0015] This utility model has at least the following beneficial effects:
[0016] The cleaning tank 200 is mounted on the frame 100 via a rotating frame 600 and is capable of rotation. A magnetic component 300 is arranged in the lower part of the cleaning tank 200, acting magnetically on the composite abrasive material made of iron powder and alumina powder. A moving component 400 is connected to the magnetic component 300 and drives the magnetic component 300 to reciprocate below the cleaning tank 200, thereby improving the uniformity and efficiency of cleaning. A discharge chute 500 is mounted on the frame 100 and located in front of the cleaning tank 200, used to collect and discharge the cleaned material and composite abrasive. This method changes the existing manual labor method, reduces labor intensity, improves separation accuracy, and significantly improves overall processing efficiency, meeting the requirements of modern intelligent manufacturing for high automation and high precision production.
[0017] Additional aspects and advantages of this invention will be set forth in part in the description on the second page, and in part will be obvious from the description on the second page, or may be learned by practice of this invention. Attached Figure Description
[0018] The first and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the second page of the drawings, wherein:
[0019] Figure 1 This is an overall schematic diagram of an embodiment of the present utility model;
[0020] Figure 2 This is a schematic cross-sectional view of an embodiment of the present utility model;
[0021] Figure 3 This is a schematic diagram of the overall left view of an embodiment of the present utility model;
[0022] Figure 4 This is an exploded view of the cleaning tank, moving component, and rotating frame according to an embodiment of the present utility model;
[0023] Figure 5 This is a schematic diagram of the magnetic component and moving assembly according to an embodiment of the present invention. Figure 1 ;
[0024] Figure 6 This is a schematic diagram of the magnetic component and moving assembly according to an embodiment of the present invention. Figure 2 .
[0025] Figure 7 This is a schematic diagram of the discharge chute according to an embodiment of the present utility model. Detailed Implementation
[0026] The second page describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described in the second page with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0027] In the description of this utility model, the meaning of "first" is that "greater than", "less than", "exceeding", etc., are understood to exclude the stated number. If "first" and "second" are used in the description, they are only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features indicated, or implicitly indicating the order of the technical features indicated.
[0028] Reference Figure 1 , 2As shown, the magnetic cleaning machine mainly includes key components such as a frame 100, a cleaning tank 200, a magnetic component 300, a moving assembly 400, and a discharge chute 500. The cleaning tank 200 is mounted on the frame 100 via a rotating frame 600 and can rotate. The magnetic component 300 is located at the bottom of the cleaning tank 200, acting magnetically on the composite abrasive material made from a mixture of iron powder and alumina powder. The moving assembly 400 is connected to the magnetic component 300 and drives it to reciprocate beneath the cleaning tank 200, thereby improving the uniformity and efficiency of the cleaning process. The discharge chute 500 is mounted on the frame 100 and located in front of the cleaning tank 200, used to collect and discharge the cleaned material and the composite abrasive.
[0029] Reference Figure 2 , 4 As shown, the cleaning tank 200 is fixedly installed on the rotating frame 600, and the rotating frame 600 has an integrated moving component 400, which is conducive to the overall coordinated movement. The left and right sides of the rotating frame 600 are respectively provided with a shaft 610, one of which is connected to the rotation drive component 620. The rotation drive component 620 is fixed on the frame 100 and is used to drive the cleaning tank 200 to rotate.
[0030] A limiting plate 630 is installed on another shaft 610. The limiting plate 630 can rotate synchronously with the shaft 610 to control the rotation angle and position. A limiting baffle 640 is used in conjunction with the limiting plate 630. The limiting baffle 640 adopts a structure of two separate pieces, located above and in front of the shaft 610 respectively.
[0031] Reference Figure 3 As shown, when the cleaning tank 200 flips forward, the limiting plate 630 will contact the limiting baffle 640 located above the shaft 610, causing the cleaning tank 200 to stop flipping; after the tilting is completed, the cleaning tank 200 flips back to its original position, and the limiting plate 630 will contact the limiting baffle 640 located in front of the shaft 610, thereby achieving the functions of positioning and safety protection.
[0032] These two limiting baffles 640 are respectively installed at the ends of the L-shaped plate 650, which is fixed on the frame 100 to ensure the stability and reliability of the overall structure.
[0033] Referring to Figures 5 and 6, the moving assembly 400 includes a moving plate 410, a moving frame 420, and a fixed frame 430. A magnetic component 300 is mounted on the moving plate 410. The moving plate 410 is slidably mounted on the moving frame 420 and can reciprocate in the front-back direction on the moving frame 420.
[0034] The movable frame 420 is slidably mounted on the fixed frame 430 and can reciprocate in the left and right directions on the fixed frame 430, which is fixed on the rotating frame 600 to provide a support base.
[0035] A first nut 440 is fixedly installed on the side of the movable plate 410. A first lead screw 450 is threaded onto the first nut 440. The first lead screw 450 is further connected to a first driving member 460. The first driving member 460 drives the first lead screw 450 to rotate. The first nut 440 moves relative to the first lead screw 450, thereby driving the movable plate 410 to move back and forth.
[0036] A second nut 470 is fixedly installed on the side of the movable frame 420. A second lead screw 480 is threaded onto the second nut 470. The second lead screw 480 is connected to the second drive member 490. The second drive member 490 drives the second lead screw 480 to rotate. The second nut 470 moves relative to the second lead screw 480, thereby driving the movable frame 420 to move left and right.
[0037] The magnetic component 300 is mounted on the drive motor 310, which is fixed on the moving plate 410. The drive motor 310 is used to drive the magnetic component 300 to rotate, thereby enhancing the magnetic cleaning effect.
[0038] Reference Figure 1 , 7 As shown, a filter screen plate 510 is installed on the discharge chute 500, which can screen the discharged material. A powder discharge port 520 is opened at the lowest end of the discharge chute 500 to discharge the composite abrasive powder during the cleaning process and keep the equipment clean.
[0039] The bottom of the discharge chute 500 is equipped with a vibration motor 530, which can generate continuous and uniform vibration. This vibration can effectively prevent the composite abrasive powder from accumulating in the discharge chute 500 due to electrostatic effect, and ensure smooth flow of the composite abrasive powder.
[0040] In the description of this specification, references to terms such as "some embodiments" or "as one might imagine" refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example that are included in at least one embodiment or example of the present invention.
[0041] In this specification, the illustrative expressions of the first-described terms do not necessarily refer to the same embodiments or examples. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one of the embodiments or examples.
[0042] The first page describes the embodiments of the present utility model in detail with reference to the accompanying drawings. However, the present utility model is not limited to the first described embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A magnetic cleaning machine, characterized in that, include: Rack (100); A cleaning tank (200) is rotatably mounted on the frame (100). A magnetic component (300) is disposed below the bottom of the cleaning tank (200); A movable component (400) is connected to the magnetic component (300), and the movable component (400) is used to drive the magnetic component (300) to reciprocate below the cleaning tank (200); A discharge chute (500) is mounted on the frame (100) and is located in front of the washing tank (200).
2. The magnetic cleaning machine according to claim 1, characterized in that, The cleaning tank (200) is fixed on the rotating frame (600), and the moving component (400) is installed inside the rotating frame (600).
3. The magnetic cleaning machine according to claim 2, characterized in that, A shaft (610) is installed on each of the left and right sides of the rotating frame (600), and one of the shafts (610) is connected to a rotating drive component (620), which is fixed to the frame (100).
4. The magnetic cleaning machine according to claim 3, characterized in that, A limiting plate (630) is mounted on another shaft (610), and the limiting plate (630) rotates with the shaft (610); Two limit baffles (640) are used in conjunction with the limit plate (630), and the two limit baffles (640) are located above and in front of the shaft (610) respectively.
5. The magnetic cleaning machine according to claim 4, characterized in that, The two limiting baffles (640) are respectively installed at the ends of the L-shaped plate (650), and the L-shaped plate (650) is fixed on the frame (100).
6. The magnetic cleaning machine according to claim 2, characterized in that, The moving component (400) includes a moving plate (410), a moving frame (420), and a fixed frame (430). The magnetic component (300) is mounted on the moving plate (410). The moving plate (410) is slidably mounted on the moving frame (420). The moving plate (410) moves back and forth on the moving frame (420). The movable frame (420) is slidably mounted on the fixed frame (430), and the movable frame (420) moves back and forth on the fixed frame (430). The fixed frame (430) is fixed on the rotating frame (600).
7. The magnetic cleaning machine according to claim 6, characterized in that, The side of the movable plate (410) is fixed with a first nut (440), and a first lead screw (450) is threaded on the first nut (440). The first lead screw (450) is connected to a first driving member (460).
8. The magnetic cleaning machine according to claim 6, characterized in that, The side of the movable frame (420) is fixed with a second nut (470), and a second lead screw (480) is threaded on the second nut (470). The second lead screw (480) is connected to a second driving member (490).
9. The magnetic cleaning machine according to claim 6, characterized in that, The magnetic component (300) is mounted on the drive motor (310), which is used to drive the magnetic component (300) to rotate. The drive motor (310) is fixed on the moving plate (410).
10. The magnetic cleaning machine according to claim 1, characterized in that, The bottom of the discharge chute (500) is equipped with a vibration motor (530), the discharge chute (500) is equipped with a filter screen plate (510), and the lowest end of the discharge chute (500) has a powder discharge port (520).