A ton box outer frame cutting apparatus
Patent Information
- Application Number
- CN202521447145.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-07-11
AI Technical Summary
[0003]在对组成外框架的金属板材进行切割时,操作人员需要将金属板材放置在切割位置,然后驱动切割锯片下移进行切割,切割完成后,再将切割好的板材取走,然而在操作人员拿取或放置金属板材的过程中,手部往往会位于切割锯片的下方,一旦切割锯片意外下落或操作人员误操作,极易造成安全事故,存在较大的安全隐患
通过设置隔板和与伸缩气缸联动,当切割锯片处于最高处时,两块隔板位于切割锯片正下方,能够有效隔开操作人员的手与切割锯片,避免操作人员在拿取或放置金属板材时手部位于切割锯片下方,从而消除安全隐患,当切割锯片下移准备切割时,两块隔板自动移开,不会影响切割工作的正常进行。
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Figure CN224846723U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ton barrel processing equipment, and in particular to a ton barrel outer frame cutting device. Background Technology
[0002] A ton container, also known as an IBC container, is a type of container with advantages such as large capacity, high strength, and corrosion resistance. It is widely used in industries such as chemical, pharmaceutical, and food. The outer frame of a ton container is usually made of metal sheet by cutting and welding. In the process of cutting the metal sheet, cutting equipment is required. Existing ton container outer frame cutting equipment generally includes a frame, a cutting saw blade, and a mechanism to drive the cutting saw blade to lift and lower.
[0003] When cutting the metal plates that make up the outer frame, the operator needs to place the metal plate in the cutting position, and then drive the cutting saw blade to move down to cut. After the cutting is completed, the cut plate is removed. However, during the process of the operator picking up or placing the metal plate, the hands are often located below the cutting saw blade. If the cutting saw blade falls accidentally or the operator misoperates, it is very easy to cause a safety accident, which poses a great safety hazard. Utility Model Content
[0004] The purpose of this utility model is to solve the following shortcomings in the prior art. When cutting the metal plates that make up the outer frame, the operator needs to place the metal plate at the cutting position and then drive the cutting saw blade to move down to cut. After the cutting is completed, the cut plate is taken away. However, during the process of the operator picking up or placing the metal plate, the hands are often located below the cutting saw blade. Once the cutting saw blade falls accidentally or the operator misoperates, it is very easy to cause a safety accident, which poses a great safety hazard. Therefore, a ton barrel outer frame cutting device is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A ton container outer frame cutting device includes a platform, an installation frame is fixedly installed on the upper surface of the platform, a telescopic cylinder is fixedly installed on the top of the installation frame, the drive shaft of the telescopic cylinder passes through the installation frame and a cutting mechanism is fixedly installed thereon, and the left and right side walls of the installation frame are provided with rotating openings, and the rotating openings are provided with fixing components for fixing the outer frame. The upper surface of the platform is symmetrically and vertically mounted with rotating rods. The top end of the rotating rods is provided with threaded grooves. An installation block is fixedly sleeved on the drive shaft of the telescopic cylinder. The lower surface of the installation block is symmetrically and vertically fixedly mounted with first threaded rods. The bottom ends of the two first threaded rods are respectively threaded into two threaded grooves. A partition is fixedly sleeved on the rotating rods.
[0006] Preferably, the cutting mechanism includes an electric telescopic rod, a drive motor, a frame, and a cutting saw blade. The electric telescopic rod is fixedly connected to the drive shaft of the telescopic cylinder. The frame is fixedly installed on the drive end of the electric telescopic rod. The drive motor is fixedly installed on the surface of the frame, and the output shaft of the drive motor passes through the frame. The cutting saw blade is fixedly sleeved on the output shaft of the drive motor. The upper surface of the platform is provided with a slot for inserting the cutting saw blade.
[0007] Preferably, the fixing assembly includes a second threaded rod horizontally rotatably mounted in the rotating opening, a sliding plate threaded onto the second threaded rod, a third threaded rod, and a stop plate threaded onto the third threaded rod. The lower surface of the sliding plate slides in contact with the upper surface of the platform. A rectangular groove is provided on the side of each of the two sliding plates that are close to each other. The third threaded rod is vertically rotatably mounted in the rectangular groove. The side wall of the stop plate slides in contact with the groove wall of the rectangular groove. The top end of the third threaded rod protrudes from the sliding plate and is fixedly mounted with an adjusting wheel. The bottom horizontal plane of the partition is higher than the top horizontal plane of the adjusting wheel.
[0008] Preferably, mounting plates are fixedly installed on both the left and right side walls of the platform, and worm gears are horizontally rotatably mounted on the surface of the mounting plates. A worm wheel is fixedly installed at the end of the second threaded rod located outside the mounting frame, and the two worm wheels are respectively meshed with the two worm gears.
[0009] Preferably, a sliding opening is provided on one side of the mounting frame, a frame door is slidably inserted into the sliding opening, an observation opening is provided on the surface of the frame door, and a transparent glass is fixedly embedded in the observation opening.
[0010] Preferably, the sides of the two skateboards that are close to each other and the lower surface of the abutment are all bonded with an anti-slip layer, the anti-slip layer being made of rubber.
[0011] Compared with the prior art, the beneficial effects of this utility model are: By setting up partitions and linking them with the telescopic cylinder, when the cutting saw blade is at its highest position, the two partitions are located directly below the cutting saw blade, which can effectively separate the operator's hands from the cutting saw blade. This prevents the operator's hands from being below the cutting saw blade when picking up or placing metal sheets, thus eliminating safety hazards. When the cutting saw blade moves down to prepare for cutting, the two partitions automatically move away, without affecting the normal progress of the cutting work. Attached Figure Description
[0012] Figure 1 This is a front three-dimensional structural diagram of a ton barrel outer frame cutting device proposed in this utility model; Figure 2 This is a three-dimensional structural diagram of the back of a ton container outer frame cutting device proposed in this utility model; Figure 3This is a partial three-dimensional structural diagram of the fixing component and worm gear in this utility model; Figure 4 This is a partial three-dimensional structural diagram of the transfer rod and partition in this utility model; Figure 5 for Figure 2 Enlarged view of the structure at point A in the middle; Figure 6 for Figure 3 Enlarged view of the structure at point B in the middle.
[0013] In the diagram: 1. Body, 2. Mounting frame, 3. Telescopic cylinder, 4. Cutting mechanism, 41. Electric telescopic rod, 42. Drive motor, 43. Frame, 44. Cutting saw blade, 5. Rotating rod, 6. Threaded groove, 7. Mounting block, 8. First threaded rod, 9. Partition plate, 10. Slot, 11. Second threaded rod, 12. Slide plate, 13. Third threaded rod, 14. Support plate, 15. Worm gear, 16. Worm wheel, 17. Frame door. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] The terms used in this utility model, such as "upper", "lower", "left", "right", "middle" and "one", are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.
[0016] Reference Figures 1-2 A ton container outer frame cutting device includes a platform 1, an installation frame 2 fixedly mounted on the upper surface of the platform 1, a telescopic cylinder 3 fixedly mounted on the top of the installation frame 2, a cutting mechanism 4 fixedly mounted inside the installation frame 2, the cutting mechanism 4 including an electric telescopic rod 41, a drive motor 42, a frame 43 and a cutting saw blade 44, the electric telescopic rod 41 being fixedly connected to the drive shaft of the telescopic cylinder 3, the frame 43 being fixedly mounted on the drive end of the electric telescopic rod 41, the drive motor 42 being fixedly mounted on the surface of the frame 43, and the output shaft of the drive motor 42 passing through the frame 43, the cutting saw blade 44 being fixedly sleeved on the output shaft of the drive motor 42, a slot 10 for inserting the cutting saw blade 44 being provided on the upper surface of the platform 1, and a rotating opening being provided on the left and right side walls of the installation frame 2, with a fixing component for fixing the outer frame inside the rotating opening.
[0017] Reference Figure 4A rotating rod 5 is symmetrically and vertically mounted on the upper surface of the platform 1. A threaded groove 6 is opened at the top of the rotating rod 5. An installation block 7 is fixedly sleeved on the drive shaft of the telescopic cylinder 3. A first threaded rod 8 is symmetrically and vertically fixedly mounted on the lower surface of the installation block 7. The bottom ends of the two first threaded rods 8 are respectively threaded into the two threaded grooves 6. A partition plate 9 is fixedly sleeved on the rotating rod 5.
[0018] When it is necessary to place or remove metal plates from the outer frame of the ton container, the cutting saw blade 44 is in its highest position. At this time, the drive shaft of the telescopic cylinder 3 is in a retracted state, the mounting block 7 is in a higher position, and the two partitions 9 are in abutting position and located directly below the cutting saw blade 44. In this state, the partitions 9 can effectively isolate the operator's hands from the cutting saw blade 44, preventing the operator from putting their hands under the cutting saw blade 44 when picking up or placing metal plates, thereby eliminating safety hazards. When it is necessary to cut the metal sheet, the metal sheet is first fixed by the fixing component, and the part to be cut is aligned with the position of the slot 10. Then, the telescopic cylinder 3 is activated, and its drive shaft extends downward, driving the cutting mechanism 4 to move down as a whole. During this process, the mounting block 7, which is fixedly connected to the drive shaft of the telescopic cylinder 3, moves down accordingly. The first threaded rod 8 on the lower surface of the mounting block 7 moves down synchronously. Since the first threaded rod 8 is threaded in the threaded groove 6 of the rotating rod 5 and the first threaded rod 8 cannot rotate, the downward movement of the first threaded rod 8 will drive the rotating rod 5 to rotate due to the cooperation between the thread on the surface of the first threaded rod 8 and the threaded groove 6. The rotation of the rotating rod 5 causes the partition 9 fixedly sleeved on it to rotate accordingly. The two partitions 9 gradually move away from each other, moving away from the area below the cutting saw blade 44, without hindering the downward movement of the cutting saw blade 44 and the cutting work. As the cutting mechanism 4 continues to move downward, when the cutting saw blade 44 reaches the appropriate cutting position, the position of the frame 43 and the cutting saw blade 44 can be further adjusted by the electric telescopic rod 41 according to the actual cutting needs. The drive motor 42 is started, and the output shaft of the drive motor 42 drives the cutting saw blade 44 to rotate, cutting the metal sheet. During the cutting process, the cutting saw blade 44 can be inserted into the slot 10 on the upper surface of the table body 1 to ensure smooth cutting.
[0019] After the cutting is completed, the drive shaft of the telescopic cylinder 3 retracts, driving the cutting mechanism 4 and the mounting block 7 to move upward. The first threaded rod 8 moves upward accordingly. Under the action of the threaded engagement, the rotating rod 5 rotates in the opposite direction, and the two partitions 9 move closer to each other again, returning to the direct under of the cutting saw blade 44 to continue to play a safety isolation role, so that the operator can carry out the next metal plate picking or placing operation.
[0020] Throughout the operation, the fixing components can firmly fix the metal sheet, ensuring the accuracy and stability of the cutting work. Through the linkage of the telescopic cylinder 3, the rotating rod 5, and the partition 9, the partition 9 is isolated and protected when the cutting saw blade 44 is at its highest position, and automatically removed when the cutting saw blade 44 moves down to cut. This ensures the safety of the operator without affecting the normal progress of the cutting work.
[0021] Reference Figure 3 The fixing assembly includes a second threaded rod 11 horizontally rotatably mounted in the rotating port, a sliding plate 12 threadedly sleeved on the second threaded rod 11, a third threaded rod 13, and a stop plate 14 threadedly sleeved on the third threaded rod 13. The lower surface of the sliding plate 12 slides in contact with the upper surface of the platform 1. Rectangular grooves are provided on the sides of the two sliding plates 12 that are close to each other. Figure 6 As shown, the third threaded rod 13 is vertically rotatably installed in the rectangular groove. The side wall of the abutment plate 14 slides in contact with the groove wall of the rectangular groove, and the width of the abutment plate 14 is greater than the depth of the rectangular groove. The top of the third threaded rod 13 passes through the slide plate 12 and is fixedly installed with an adjusting wheel. The bottom horizontal plane of the partition plate 9 is higher than the top horizontal plane of the adjusting wheel.
[0022] When it is necessary to fix the metal sheet, first place the metal sheet on the upper surface of the platform 1 and make it abut against the surface of one of the slide plates 12. Then rotate the second threaded rod 11 corresponding to the slide plate 12. Since the slide plate 12 is threaded onto the second threaded rod 11, and the lower surface of the slide plate 12 slides in contact with the upper surface of the platform 1, the rotation of the second threaded rod 11 will drive the slide plate 12 threaded onto itself to move along the upper surface of the platform 1 until the slide plate 12 pushes the metal sheet to the appropriate position, that is, after the part of the metal sheet to be cut corresponds to the position of the slot 10, stop rotating the second threaded rod 11. Then rotate the other second threaded rod 11 to make The other slide plate 12 moves towards the metal sheet until the metal sheet is firmly pressed against the two slide plates 12. Then, the adjusting wheel at the top of the third threaded rod 13 is rotated. Because the third threaded rod 13 is vertically mounted in the rectangular groove of the slide plate 12, and the abutment plate 14 is threaded onto the third threaded rod 13, with the side wall of the abutment plate 14 sliding in contact with the groove wall of the rectangular groove, the rotation of the third threaded rod 13 will cause the abutment plate 14 to slide up and down along the rectangular groove. When the abutment plate 14 moves downward and firmly presses against the metal sheet, the adjusting wheel is stopped, thus completing the fixation of the metal sheet and ensuring that the metal sheet will not shift during the cutting process, thus ensuring the accuracy of the cutting.
[0023] Reference Figure 5The left and right side walls of the platform 1 are fixedly installed with mounting plates. The surface of the mounting plates is horizontally rotatably mounted with worm gears 15. The end of the second threaded rod 11 located outside the mounting frame 2 is fixedly mounted with a worm wheel 16. The two worm wheels 16 are respectively meshed with the two worm gears 15.
[0024] The operator can rotate the worm 15 on the mounting plate. Since the worm 15 is meshed with the worm wheel 16 at the end of the second threaded rod 11, the rotation of the worm 15 will drive the worm wheel 16 and the second threaded rod 11 to rotate, which is convenient for the operator to operate.
[0025] Reference Figure 1 A sliding opening is provided on one side of the mounting frame 2, and a frame door 17 is slidably inserted into the sliding opening. An observation opening is provided on the surface of the frame door 17, and a transparent glass is fixedly embedded in the observation opening.
[0026] After the metal sheet is fixed, the frame door 17 is slid horizontally along the slide to close. The function of the frame door 17 is to form a barrier during the cutting process to prevent the debris generated during cutting from splashing outside the mounting frame 2, thus avoiding injury to the operator. At the same time, it can also reduce the interference of external factors on the cutting work and ensure the stability of the cutting environment.
[0027] As a transparent material, glass allows operators to clearly observe the cutting progress of the cutting saw blade 44 on the metal sheet, whether the cutting position is accurate, and whether any abnormalities occur without opening the frame door 17.
[0028] The two skateboards 12 are bonded to each other on their sides and the bottom surface of the backing plate 14 with anti-slip layers. The anti-slip layers are made of rubber, which has good elasticity and adhesion, thereby increasing the friction between the skateboards 12 and the backing plate 14 and the metal plate contact surface.
[0029] In this utility model, by setting up partitions 9 and linking them with telescopic cylinders 3, when the cutting mechanism 4 is at its highest position, the two partitions 9 are located directly below the cutting mechanism 4, which can effectively separate the operator's hands from the cutting mechanism 4, and prevent the operator's hands from being below the cutting mechanism 4 when picking up or placing metal plates, thereby eliminating safety hazards. When the cutting mechanism 4 moves down to prepare for cutting, the two partitions 9 automatically move away, without affecting the normal progress of the cutting work.
[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", "fixing", etc., should be interpreted broadly.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A ton container outer frame cutting device, comprising a platform (1), characterized in that, An installation frame (2) is fixedly installed on the upper surface of the platform (1). A telescopic cylinder (3) is fixedly installed on the top of the installation frame (2). The drive shaft of the telescopic cylinder (3) passes through the installation frame (2) and a cutting mechanism (4) is fixedly installed thereon. Rotation openings are provided on the left and right side walls of the installation frame (2). Fixing components for fixing the outer frame are provided in the rotation openings. A rotating rod (5) is symmetrically and vertically mounted on the upper surface of the platform (1). A threaded groove (6) is opened at the top of the rotating rod (5). An installation block (7) is fixedly sleeved on the drive shaft of the telescopic cylinder (3). A first threaded rod (8) is symmetrically and vertically fixedly mounted on the lower surface of the installation block (7). The bottom ends of the two first threaded rods (8) are respectively threaded into the two threaded grooves (6). A partition plate (9) is fixedly sleeved on the rotating rod (5).
2. The ton container outer frame cutting equipment according to claim 1, characterized in that, The cutting mechanism (4) includes an electric telescopic rod (41), a drive motor (42), a frame (43), and a cutting saw blade (44). The electric telescopic rod (41) is fixedly connected to the drive shaft of the telescopic cylinder (3). The frame (43) is fixedly installed on the drive end of the electric telescopic rod (41). The drive motor (42) is fixedly installed on the surface of the frame (43), and the output shaft of the drive motor (42) passes through the frame (43). The cutting saw blade (44) is fixedly sleeved on the output shaft of the drive motor (42). The upper surface of the platform (1) is provided with a slot (10) for inserting the cutting saw blade (44).
3. The ton container outer frame cutting equipment according to claim 1, characterized in that, The fixing assembly includes a second threaded rod (11) horizontally rotatably installed in the rotating port, a sliding plate (12) threadedly sleeved on the second threaded rod (11), a third threaded rod (13), and a stop plate (14) threadedly sleeved on the third threaded rod (13). The lower surface of the sliding plate (12) slides in contact with the upper surface of the platform (1). The two sliding plates (12) are provided with rectangular grooves on their sides that are close to each other. The third threaded rod (13) is vertically rotatably installed in the rectangular groove. The side wall of the stop plate (14) slides in contact with the groove wall of the rectangular groove. The top end of the third threaded rod (13) protrudes from the sliding plate (12) and is fixedly installed with an adjusting wheel. The bottom horizontal plane of the partition plate (9) is higher than the top horizontal plane of the adjusting wheel.
4. The ton container outer frame cutting equipment according to claim 3, characterized in that, The left and right side walls of the platform (1) are fixedly installed with mounting plates. The surface of the mounting plates is horizontally rotatably mounted with worm gears (15). The end of the second threaded rod (11) located outside the mounting frame (2) is fixedly mounted with a worm wheel (16). The two worm wheels (16) are respectively meshed with the two worm gears (15).
5. The ton container outer frame cutting equipment according to claim 1, characterized in that, A sliding opening is provided on one side of the mounting frame (2), and a frame door (17) is slidably inserted into the sliding opening. An observation opening is provided on the surface of the frame door (17), and a transparent glass is fixedly embedded in the observation opening.
6. The ton container outer frame cutting equipment according to claim 3, characterized in that, The two sliding plates (12) are attached to each other on their sides and the bottom surface of the abutment plate (14) with an anti-slip layer made of rubber.