High-safety electric spark machine
Patent Information
- Application Number
- CN202522417511.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-14
AI Technical Summary
如果工件未完全浸没,溅出的火花遇到空气中的油气混合物,就容易导致燃烧,此时在面对较大尺寸的工件进行加工时,会产生工件无法满足完全浸没,导致工作安全性降低
[0010]本实用新型的有益效果是:通过设置有拆卸式工作台组件和升降组件,升降组件能够根据工件的尺寸来对上方设置的拆卸式工作台组件在储液槽的内部进行高度的调节,从而使得不同尺寸的工件均能够实现浸没在储液槽内的工作液中,当需要后续将加工产生的碎屑进行清理时,再通过水泵抽取完储液槽内的工作液后,此时通过拨动的方式,即可快速地将拆卸式工作台组件与升降组件进行分离,此时提供了工作台主体上存留的碎屑迅速的清理干净。
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Figure CN224846739U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical discharge machine technology, and in particular to an electrical discharge machine with high safety. Background Technology
[0002] The core of a high-safety EDM machine lies in its systematic design, multiple safety protection devices, and strict operating procedures, which minimize various risks during the processing. The pulse power output lines leading to the workpiece and tool electrodes are well insulated, and the terminals are not exposed to prevent direct electrical contact hazards, thus ensuring the safety of the EDM machine during operation.
[0003] According to Chinese announcement number CN221229853U, a cooling and fire extinguishing system for an EDM machine relates to the technical field of EDM machining. The system is installed on the EDM machine and includes a fire extinguisher and valves. The EDM machine includes a body, machining tools, and a machining table. The machining tools and the machining table are both mounted on the body, with the machining tools positioned above the machining table.
[0004] The working fluid used in electrical discharge machining (EDM) (such as kerosene or special EDM oil) is a petroleum product and is flammable. If the workpiece is not completely submerged, the sparks can easily ignite when they come into contact with the oil-gas mixture in the air. This can lead to insufficient submersion of larger workpieces, resulting in reduced work safety. Utility Model Content
[0005] The purpose of this invention is to provide a highly safe electrical discharge machine that can solve the problems mentioned in the background art.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a high-safety EDM machine, comprising: an EDM machine body, a detachable worktable assembly, and a lifting assembly. The EDM machine body includes a mounting frame, a processing equipment body, and a liquid storage tank. The processing equipment body is disposed on the outer wall of the mounting frame. A liquid storage tank is provided above the mounting frame. The detachable worktable assembly is disposed inside the liquid storage tank. The lifting assembly is disposed inside the liquid storage tank and below the detachable worktable assembly.
[0007] Preferably, the detachable workbench assembly includes a workbench body disposed inside the liquid storage tank, and a sealing ring is provided around the outer wall of the workbench body, the sealing ring being attached to the inner wall of the liquid storage tank.
[0008] Preferably, the workbench body has a rectangular hole, and a slide rail is welded to the inner wall of the rectangular hole. Positioning sliders are slidably disposed at both ends inside the slide rail. There are two sets of positioning sliders. The bottom end of each positioning slider is provided with a locking block. A guide rod is welded to the outer wall of the positioning slider. A spring is welded between the inner walls of the two sets of positioning sliders. The spring is sleeved on the outside of the guide rod. A mounting plate is disposed at the bottom of the workbench body. The top end of the mounting plate has a convex groove, and the locking blocks at the bottom ends of the two sets of positioning sliders are disposed in the convex groove of the mounting plate.
[0009] Preferably, the lifting assembly includes a sleeve welded to the bottom of the liquid storage tank, a guide column vertically slidably disposed inside the sleeve, the top of the guide column welded to the outer wall below the main body of the workbench, a cylinder disposed on the outer wall of the mounting frame, a push rod disposed on the output end of the cylinder, the push rod disposed inside the liquid storage tank, a track disposed at the center of the bottom of the liquid storage tank, the push rod horizontally slidably disposed on the track, and a sliding hole obliquely opened on the outer wall of the mounting plate, the push rod disposed inside the sliding hole.
[0010] The beneficial effects of this utility model are as follows: by providing a detachable worktable assembly and a lifting assembly, the lifting assembly can adjust the height of the detachable worktable assembly inside the liquid storage tank according to the size of the workpiece, so that workpieces of different sizes can be immersed in the working fluid in the liquid storage tank. When it is necessary to clean up the debris generated during processing, after the working fluid in the liquid storage tank is pumped out by the water pump, the detachable worktable assembly and the lifting assembly can be quickly separated by turning it, thus providing a quick way to clean up the debris remaining on the worktable body. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0013] Figure 2 This is a cross-sectional three-dimensional structural diagram of the present invention;
[0014] Figure 3 This is a three-dimensional structural diagram of the detachable workbench assembly and lifting assembly of this utility model.
[0015] Figure 4 For the present utility model Figure 3 Cross-sectional three-dimensional structural schematic diagram.
[0016] In the picture,
[0017] 1. Install the frame;
[0018] 2. Main body of the processing equipment;
[0019] 3. Storage tank;
[0020] 4. Demountable workbench assembly; 401. Workbench body; 402. Sealing ring; 403. Slide rail; 404. Positioning slider; 405. Guide rod; 406. Spring; 407. Mounting plate;
[0021] 5. Lifting assembly; 501. Sleeve; 502. Guide column; 503. Cylinder; 504. Rail; 505. Push rod; 506. Sliding hole. Detailed Implementation
[0022] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0023] Example 1
[0024] Reference Figure 1-4 A highly safe electrical discharge machine includes: an electrical discharge machine body, a detachable worktable assembly 4, and a lifting assembly;
[0025] The main body of the EDM machine includes a mounting frame 1, a processing equipment body 2, and a liquid storage tank 3. The processing equipment body 2 is installed on the outer wall of the mounting frame 1, and the liquid storage tank 3 is opened on the top of the mounting frame 1. The detachable worktable assembly 4 is installed inside the liquid storage tank 3, and the lifting assembly 5 is installed inside the liquid storage tank 3, and the lifting assembly 5 is located below the detachable worktable assembly 4.
[0026] The workpiece is installed on the detachable worktable assembly 4. The position of the detachable worktable assembly 4 is adjusted by the lifting assembly 5 according to the size of the workpiece, so that the workpiece can be completely immersed in the liquid storage tank 3 of the mounting frame 1. The working fluid is injected into the liquid storage tank 3. The workpiece can then be processed by the main body of the processing equipment 2. Subsequently, the working fluid in the liquid storage tank 3 is extracted by a water pump. The debris on the detachable worktable assembly 4 is cleaned by quickly disassembling the detachable worktable assembly 4.
[0027] Example 2
[0028] Reference Figure 1-4 A highly safe electrical discharge machine includes: a detachable worktable assembly 4;
[0029] The detachable workbench assembly 4 includes a workbench body 401 disposed inside the liquid storage tank 3. A sealing ring 402 is provided around the outer wall of the workbench body 401, and the sealing ring 402 is attached to the inner wall of the liquid storage tank 3. A rectangular hole is provided on the workbench body 401, and a slide rail 403 is welded to the inner wall of the rectangular hole. Positioning sliders 404 are slidably disposed at both ends inside the slide rail 403. There are two sets of positioning sliders 404, and a locking block is provided at the bottom of each positioning slider 404. A guide rod 405 is welded to the outer wall of each positioning slider 404. A spring 406 is welded between the inner walls of the two sets of positioning sliders 404, and the spring 406 is sleeved on the outside of the guide rod 405. A mounting plate 407 is disposed at the bottom of the workbench body 401, and a convex groove is provided at the top of the mounting plate 407. The locking blocks at the bottom of the two sets of positioning sliders 404 are disposed within the convex groove of the mounting plate 407.
[0030] The workbench body 401 can slide stably inside the liquid storage tank 3 through the surrounding sealing rings 402, thereby preventing leakage of the working fluid in the liquid storage tank 3. The positioning sliders 404 at both ends of the slide rail 403 inside the workbench body 401 are placed into the inner sides of the convex groove of the mounting plate 407. At this time, the spring 406 squeezes and pushes the two sets of positioning sliders 404 to move, thereby providing the locking block of the positioning slider 404 to engage with the inner wall of the convex groove of the mounting plate 407. The guide rod 405 on the positioning slider 404 can provide the spring 406 to stably squeeze and push, providing a quick connection between the workbench body 401 and the mounting plate 407. Afterwards, the positioning slider 404 no longer continues to be in the convex groove of the mounting plate 407, so that the workbench body 401 can be quickly removed, making it easy to clean up the debris on top.
[0031] Example 3
[0032] Reference Figure 1-4 A highly safe electrical discharge machine includes: a lifting assembly 5;
[0033] The lifting assembly 5 includes a sleeve 501 welded to the bottom of the liquid storage tank 3, a guide post 502 vertically slidably disposed inside the sleeve 501, the top of the guide post 502 being welded to the outer wall below the workbench body 401, a cylinder 503 disposed on the outer wall of the mounting frame 1, a push rod 505 disposed on the output end of the cylinder 503, the push rod 505 being disposed inside the liquid storage tank 3, a track 504 disposed at the center of the bottom of the liquid storage tank 3, the push rod 505 being horizontally slidably disposed on the track 504, and a sliding hole 506 obliquely opened on the outer wall of the mounting plate 407, the push rod 505 being disposed inside the sliding hole 506.
[0034] When the height of the workbench body 401 needs to be adjusted, the cylinder 503 is activated to drive the push rod 505 to produce a horizontal displacement. At this time, the push rod 505 can move horizontally stably on the track 504. The push rod 505 is located in the sliding hole 506 of the mounting plate 407. When the push rod 505 moves horizontally, it will provide the mounting plate 407 with a vertical displacement. At this time, the workbench body 401 connected to the mounting plate 407 moves vertically stably through the guide column 502 in the sleeve 501.
[0035] In this invention, the workpiece is mounted on the detachable worktable assembly 4. The position of the detachable worktable assembly 4 is adjusted by the lifting assembly 5 according to the size of the workpiece, so that the workpiece can be completely immersed in the liquid storage tank 3 of the mounting frame 1. The working fluid is injected into the liquid storage tank 3. The workpiece can then be processed by the processing equipment body 2. Subsequently, the working fluid in the liquid storage tank 3 is extracted by a water pump. The debris on the detachable worktable assembly 4 is cleaned by quickly disassembling the detachable worktable assembly 4.
[0036] The workbench body 401 can slide stably inside the liquid storage tank 3 through the surrounding sealing rings 402, thereby preventing leakage of the working fluid in the liquid storage tank 3. The positioning sliders 404 at both ends of the slide rail 403 inside the workbench body 401 are placed into the inner sides of the convex groove of the mounting plate 407. At this time, the spring 406 squeezes and pushes the two sets of positioning sliders 404 to move, thereby providing the locking block of the positioning slider 404 to engage with the inner wall of the convex groove of the mounting plate 407. The guide rod 405 on the positioning slider 404 can provide the spring 406 to stably squeeze and push, providing a quick connection between the workbench body 401 and the mounting plate 407. Afterwards, the positioning slider 404 no longer continues to be in the convex groove of the mounting plate 407, so that the workbench body 401 can be quickly removed, making it easy to clean up the debris on top.
[0037] When the height of the workbench body 401 needs to be adjusted, the cylinder 503 is activated to drive the push rod 505 to produce a horizontal displacement. At this time, the push rod 505 can move horizontally stably on the track 504. The push rod 505 is located in the sliding hole 506 of the mounting plate 407. When the push rod 505 moves horizontally, it will provide the mounting plate 407 with a vertical displacement. At this time, the workbench body 401 connected to the mounting plate 407 moves vertically stably through the guide column 502 in the sleeve 501.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-safety electrical discharge machine, characterized in that, include: The main body of the EDM machine includes a mounting frame (1), a processing equipment body (2) and a liquid storage tank (3). The processing equipment body (2) is provided on the outer wall of the mounting frame (1), and the liquid storage tank (3) is provided on the top of the mounting frame (1). A detachable workbench assembly (4) is disposed inside the liquid storage tank (3); The lifting assembly (5) is located inside the liquid storage tank (3) and below the detachable workbench assembly (4).
2. The high-safety EDM machine according to claim 1, characterized in that: The detachable workbench assembly (4) includes a workbench body (401) disposed inside the liquid storage tank (3), and a sealing ring (402) is provided around the outer wall of the workbench body (401), and the sealing ring (402) is attached to the inner wall of the liquid storage tank (3).
3. The high-safety EDM machine according to claim 2, characterized in that: A rectangular hole is provided on the main body of the workbench (401), and a slide rail (403) is welded on the inner wall of the rectangular hole of the main body of the workbench (401).
4. The high-safety EDM machine according to claim 2, characterized in that: The detachable workbench assembly (4) also includes positioning sliders (404) that are slidably disposed at both ends inside the slide rail (403). There are two sets of positioning sliders (404), and the bottom end of each positioning slider (404) is provided with a locking block.
5. A high-safety EDM machine according to claim 4, characterized in that: The detachable workbench assembly (4) also includes a guide rod (405) welded to the outer wall of the positioning slider (404), and a spring (406) welded between the inner walls of the two sets of positioning sliders (404), the spring (406) being sleeved on the outside of the guide rod (405).
6. A high-safety EDM machine according to claim 5, characterized in that: The detachable workbench assembly (4) also includes a mounting plate (407) located at the bottom of the workbench body (401). The top of the mounting plate (407) is provided with a convex groove, and the bottom end blocks of the two sets of positioning sliders (404) are located in the convex groove of the mounting plate (407).
7. The high-safety EDM machine according to claim 1, characterized in that: The lifting assembly (5) includes a sleeve (501) welded to the bottom of the liquid storage tank (3), and a guide column (502) is vertically slidably arranged inside the sleeve (501). The top of the guide column (502) is welded to the outer wall below the workbench body (401).
8. A high-safety EDM machine according to claim 7, characterized in that: The lifting assembly (5) also includes a cylinder (503) disposed on the outer wall of the mounting frame (1), and a push rod (505) is disposed on the output end of the cylinder (503), and the push rod (505) is disposed inside the liquid storage tank (3).
9. A high-safety EDM machine according to claim 8, characterized in that: The lifting assembly (5) also includes a track (504) located at the center of the bottom of the liquid storage tank (3), and the push rod (505) is horizontally slidably mounted on the track (504).
10. A high-safety EDM machine according to claim 9, characterized in that: The lifting assembly (5) also includes a sliding hole (506) inclinedly opened on the outer wall of the mounting plate (407), and the push rod (505) is disposed inside the sliding hole (506).
Citation Information
Patent Citations
Cooling and fire extinguishing system of electric discharge machine
CN221229853U