A carbon brush polishing device

CN224847039UActive Publication Date: 2026-10-13NANTONG MOXIN ELECTRIC CARBON CO LTD
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Patent Information

Application Number
CN202522187099.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-10-13
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

对碳刷进行打磨时,粉尘容易堆积在底座上,影响工作环境的清洁度,且会对后续操作和产品质量造成潜在影响,并且容易造成粉尘四处飞散,对环境造成污染

Benefits of technology

通过设置的杆式毛刷扇风件、砂轮盘与杆式扇风吹尘件,可通过伺服电机驱动杆式毛刷扇风件带动砂轮盘以及杆式扇风吹尘件旋转,然后可将需要打磨的碳刷插入打磨口内,使得碳刷需要被打磨的端部与砂轮盘接触,通过砂轮盘对碳刷端部进行打磨,打磨时产生的粉尘,在杆式毛刷扇风件的作用下,可被吹入排屑腔室内,然后在杆式扇风吹尘件的作用下,可将粉尘从排屑腔室排出,该结构能够对碳刷打磨时产生的粉尘进行清理,防止粉尘四处飞散,便于后续的操作。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to carbon brush polishing technical field, and disclose a kind of carbon brush polishing device, including base and cleaning cylinder being installed on base;The base is opened in the chip removal chamber, the cavity that is communicated with the chip removal chamber is opened in the cleaning cylinder, the cleaning cylinder is installed in the cavity and extends into the rod type brush fan piece of chip removal chamber in and is used to drive the driving element of rod type brush fan piece rotation, the middle part of the rod type brush fan piece is fixedly sleeved with grinding disc, the chip removal chamber is laterally rotatably connected with the rod type fan blowing dust piece of transmission connection of rod type brush fan piece, the cleaning cylinder is opened in several circumferential arrangement and is corresponding with grinding disc Polishing mouth. The utility model proposes a kind of carbon brush polishing device, solves the problem that dust is easy to fly everywhere when carbon brush is polished.
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Description

Technical Field

[0001] This utility model relates to the field of carbon brush polishing technology, and in particular to a carbon brush polishing device. Background Technology

[0002] A carbon brush is a mechanical sliding contactor used in electric motors. It is typically used to transmit current between the rotor and stator. Carbon brushes are made of graphite or carbon-containing materials and have high electrical conductivity and good lubrication properties. They transmit current through sliding contact in the rotating parts of the motor. During the carbon brush manufacturing process, the carbon brushes need to be polished. The main purpose of polishing the carbon brushes is to remove surface protrusions, burrs, and unevenness to ensure that the carbon brush surface is smooth and flat, thereby improving its performance and service life. When polishing carbon brushes, dust tends to accumulate on the base, affecting the cleanliness of the working environment and potentially impacting subsequent operations and product quality. Furthermore, dust can easily scatter and pollute the environment.

[0003] To address the aforementioned problems, this application proposes a carbon brush polishing device. Utility Model Content

[0004] Based on the technical problems existing in the background art, this utility model proposes a carbon brush polishing device.

[0005] This utility model proposes a carbon brush polishing device, which includes a base and a cleaning cylinder installed on the base; The base has a chip removal chamber, and the cleaning cylinder has a cavity communicating with the chip removal chamber. The cleaning cylinder is equipped with a rod-type brush fan located in the cavity and extending into the chip removal chamber, as well as a drive component for driving the rod-type brush fan to rotate. A grinding wheel is fixedly fitted in the middle of the rod-type brush fan. A rod-type fan dust blower is laterally rotatably connected in the chip removal chamber and is driven by the rod-type brush fan. The cleaning cylinder has several circumferentially arranged grinding holes corresponding to the grinding wheel.

[0006] Preferably, the rod-type brush fan includes a rotating rod, which is vertically arranged in the cavity and driven to rotate by a drive component. The bottom end of the rotating rod extends into the chip removal chamber. A brush part and two first axial flow fan blades are installed on the rotating rod. The brush part is located between the two first axial flow fan blades. The grinding wheel is fixedly fitted in the middle of the rotating rod and located below the brush part.

[0007] Preferably, the brush part includes a brush cylinder, which is fixedly mounted on the rotating rod and located between the two first axial flow fan blades, and brush bristles are connected to the outer periphery of the brush cylinder.

[0008] Preferably, the rod-type fan dust removal component includes a shaft, a dust discharge pipe is installed on the side of the base, the shaft is horizontally arranged in the chip removal chamber, one end of the shaft is rotatably connected to the inner wall of the base, the other end of the shaft extends into the dust discharge pipe, two second axial flow fan blades are installed on the shaft, the two second axial flow fan blades are respectively located in the chip removal chamber and the dust discharge pipe, and bevel gears are installed on both the shaft and the rotating rod, and the two bevel gears mesh with each other.

[0009] Preferably, the cleaning cylinder has a plurality of circumferentially arranged dust-sweeping ports, which are located above a plurality of grinding ports and correspond to the brush bristles.

[0010] Preferably, the driving component includes a servo motor, which is mounted on the top of the cleaning cylinder, and the output end of the servo motor is connected to the top of the rotating rod.

[0011] The above-mentioned technical solution of this utility model has the following beneficial technical effects: The structure, consisting of a rod-type brush fan, a grinding wheel, and a rod-type dust blower, is driven by a servo motor to rotate the brush fan, grinding wheel, and dust blower. The carbon brush to be ground is then inserted into the grinding port, bringing the brush end into contact with the grinding wheel. The grinding wheel grinds the brush end, and the dust generated during grinding is blown into the chip removal chamber by the brush fan. The dust is then discharged from the chip removal chamber by the rod-type dust blower. This structure effectively cleans the dust generated during carbon brush grinding, preventing it from scattering and facilitating subsequent operations. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of a carbon brush polishing device proposed in this utility model.

[0013] Figure 2 For practical purposes Figure 1 A schematic diagram of the planar structure.

[0014] Reference numerals in the attached diagram: 1. Base; 2. Cleaning cylinder; 3. Rod-type brush fan component; 31. Rotating rod; 32. First axial flow fan blade; 33. Brush section; 331. Brush cylinder; 332. Brush bristles; 4. Grinding wheel; 5. Rod-type fan dust blowing component; 51. Shaft; 52. Second axial flow fan blade; 6. Grinding port; 7. Bevel gear; 8. Dust exhaust pipe; 9. Dust sweeping port; 10. Servo motor. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0016] like Figure 1 and Figure 2 As shown, the present invention proposes a carbon brush polishing device, which includes a base 1 and a cleaning cylinder 2 installed on the base 1. In this embodiment, a chip removal chamber is provided inside the base 1, and a cavity communicating with the chip removal chamber is provided inside the cleaning cylinder 2. A rod-type brush fan 3 located in the cavity and extending into the chip removal chamber is installed on the cleaning cylinder 2, along with a driving component for rotating the rod-type brush fan 3. A grinding wheel 4 is fixedly fitted in the middle of the rod-type brush fan 3. The rod-type brush fan 3 includes a rotating rod 31, which is vertically arranged in the cavity and driven to rotate by the driving component. The driving component includes a servo motor 10, which is installed on the top of the cleaning cylinder 2. The output end of the servo motor 10 is connected to the top end of the rotating rod 31. The bottom end of the rotating rod 31 extends into the chip removal chamber. A brush part 33 and two first axial flow fan blades 32 are installed on the rotating rod 31. The brush part 33 is located between the two first axial flow fan blades 32. The grinding wheel 4 is fixedly fitted in the middle of the rotating rod 31 and located below the brush part 33. The brush section 33 includes a brush cylinder 331, which is fixedly mounted on the rotating rod 31 and located between the two first axial flow fan blades 32. The outer periphery of the brush cylinder 331 is connected with brush bristles 332.

[0017] In this embodiment, a rod-type fan dust removal component 5 is laterally rotatably connected to the chip removal chamber and is driven by the rod-type brush fan component 3. The rod-type fan dust removal component 5 includes a shaft 51, a dust removal pipe 8 is installed on the side of the base 1, the shaft 51 is laterally arranged in the chip removal chamber, one end of the shaft 51 is rotatably connected to the inner wall of the base 1, and the other end of the shaft 51 extends into the dust removal pipe 8. Two second axial flow fan blades 52 are installed on the shaft 51. The two second axial flow fan blades 52 are located in the chip removal chamber and the dust removal pipe 8, respectively. Both the shaft 51 and the rotating rod 31 are equipped with bevel gears 7, and the two bevel gears 7 mesh with each other.

[0018] In this embodiment, the cleaning cylinder 2 has several circumferentially arranged grinding holes 6 that correspond to the grinding wheel 4.

[0019] It should be noted that during use, the servo motor 10 drives the rotating rod 31 to rotate the grinding wheel 4, the first axial flow fan 32, and the brush cylinder 331 simultaneously. When the rotating rod 31 rotates, under the action of the bevel gear 7, it can drive the shaft 51 and the second axial flow fan 52 on the shaft 51 to rotate together. Then, the carbon brush to be ground can be inserted into the grinding port 6, so that the end of the carbon brush to be ground contacts the grinding wheel 4. The grinding wheel 4 grinds the end of the carbon brush. The dust generated during grinding can be blown into the chip removal chamber under the action of the first axial flow fan 32, and then discharged from the dust removal pipe 8 under the action of the second axial flow fan 52. This structure can clean the dust generated during carbon brush grinding, prevent the dust from flying around, and facilitate subsequent operations.

[0020] In a specific embodiment, the cleaning cylinder 2 has a plurality of circumferentially arranged dust-sweeping ports 9, which are located above a plurality of grinding ports 6 and correspond to the bristles 332.

[0021] It should be noted that after grinding the carbon brush, the ground carbon brush can be inserted into the dust removal port 9, and the dust on the carbon brush can be cleaned by the bristles 332 on the outer periphery of the brush barrel 331, keeping the carbon brush clean and reducing the time spent on additional dust cleaning of the carbon brush.

[0022] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A carbon brush polishing device, comprising a base (1) and a cleaning cylinder (2) mounted on the base (1), characterized in that: The base (1) has a chip removal chamber, and the cleaning cylinder (2) has a cavity that communicates with the chip removal chamber. The cleaning cylinder (2) is equipped with a rod-type brush fan (3) located in the cavity and extending into the chip removal chamber, and a drive component for driving the rod-type brush fan (3) to rotate. A grinding wheel (4) is fixedly fitted in the middle of the rod-type brush fan (3). A rod-type fan dust blower (5) that is rotatably connected to the rod-type brush fan (3) is connected to the rod-type brush fan (3). The cleaning cylinder (2) has several circumferentially arranged grinding holes (6) that correspond to the grinding wheel (4).

2. The carbon brush polishing device according to claim 1, characterized in that, The rod-type brush fan (3) includes a rotating rod (31), which is vertically arranged in the cavity and driven to rotate by a drive component. The bottom end of the rotating rod (31) extends into the chip removal chamber. A brush part (33) and two first axial flow fan blades (32) are installed on the rotating rod (31). The brush part (33) is located between the two first axial flow fan blades (32). The grinding wheel (4) is fixedly fitted in the middle of the rotating rod (31) and located below the brush part (33).

3. The carbon brush polishing device according to claim 2, characterized in that, The brush section (33) includes a brush cylinder (331), which is fixedly mounted on the rotating rod (31) and located between two first axial flow fan blades (32). The outer periphery of the brush cylinder (331) is connected with brush bristles (332).

4. The carbon brush polishing device according to claim 2, characterized in that, The rod-type fan dust removal component (5) includes a shaft (51), a dust discharge pipe (8) is installed on the side of the base (1), the shaft (51) is arranged horizontally in the chip removal chamber, and one end of the shaft (51) is rotatably connected to the inner wall of the base (1), and the other end of the shaft (51) extends into the dust discharge pipe (8). Two second axial flow fan blades (52) are installed on the shaft (51), and the two second axial flow fan blades (52) are located in the chip removal chamber and the dust discharge pipe (8) respectively. Both the shaft (51) and the rotating rod (31) are equipped with bevel gears (7), and the two bevel gears (7) mesh with each other.

5. The carbon brush polishing device according to claim 3, characterized in that, The cleaning cylinder (2) has several circumferentially arranged dust-sweeping ports (9), which are located above several grinding ports (6) and correspond to the bristles (332).

6. The carbon brush polishing device according to claim 2, characterized in that, The driving component includes a servo motor (10), which is mounted on the top of the cleaning cylinder (2), and the output end of the servo motor (10) is connected to the top end of the rotating rod (31).