Battlefield repair kit for an explosive ordnance disposal robot

CN224847221UActive Publication Date: 2026-10-13李晓晓
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521849836.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2026-10-13
Estimated Expiration
2035-08-29

AI Technical Summary

Technical Problem

[0003]然而,因其自身结构复杂性及所处工况的极端恶劣性,如高温、高湿、冲击、振动及爆炸环境等,排爆机器人在使用过程中面临多种故障与损伤风险,常见问题包括:动力系统与散热系统失效、机械结构损伤、因碰撞导致的部件变形或破裂、电气绝缘老化、关键轴承部位润滑失效以及爆炸破片带来的外部损伤等

Benefits of technology

1、本产品将排爆机器人使用的多种工具,易损件,常用零部件等集中安装在一个箱体中,实现了集成化设计,整体只需要一个箱体即可实现工具装载,更为重要的是,能够为排爆机器人的维修提供一个集装维修的同时,满足其维修过程中的各种需求,专用工具专业化装载,直接配套用于维修排爆机器人的使用,节省了空间,利用多排抽屉配合放置槽对专用的工具实施对应的卡接,满足运载过程中的稳定装载

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224847221U_ABST
    Figure CN224847221U_ABST
Patent Text Reader

Abstract

The utility model relates to a battlefield repair box of explosive -disposal robot, the bottom of box body is provided with fifth drawer, the inside of box body above fifth drawer is sequentially provided with first drawer, second drawer, third drawer and fourth drawer from top to bottom, one side of four drawers is provided with storage cabinet, the storage cabinet is installed with the door that opens and shuts, the inside of storage cabinet is divided into a plurality of storage compartments through the baffle, the most upper portion's storage compartment is installed with portable power source, the top of box body is provided with the socket connected with portable power source, the top of box body on the one side of socket is provided with the anti -static maintenance platform, can carry out the replacement maintenance fast, save the maintenance time, improve the maintenance efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a repair kit, specifically a battlefield repair kit for bomb disposal robots. Background Technology

[0002] Bomb disposal robots are indispensable equipment in modern counter-terrorism, bomb disposal, and battlefield environments. They can replace bomb disposal personnel in high-risk operations such as reconnaissance, transfer, dismantling, and destruction of explosive devices or weapons. Their applications have expanded to the disposal of other hazardous materials and they can also be used as remote surveillance and mobile attack platforms. With the continuous development of technology and the evolving needs of combat, bomb disposal robots are moving towards high multi-functionality and intelligence, gradually integrating multiple mission capabilities such as covert reconnaissance, intelligence gathering, transfer and destruction, and even direct armed strikes.

[0003] However, due to their complex structure and the extreme harshness of their operating conditions, such as high temperature, high humidity, impact, vibration, and explosive environments, bomb disposal robots face various risks of malfunction and damage during use. Common problems include: failure of the power and cooling systems, damage to the mechanical structure, deformation or breakage of components due to collisions, aging of electrical insulation, lubrication failure of critical bearings, and external damage from explosive fragments. Once any of these malfunctions occur, the robot's mission will be interrupted or it will completely lose its function. Especially in the rapidly changing battlefield environment, the timeliness of maintenance and support is directly related to the success or failure of the mission and the safety of personnel, with extremely serious consequences.

[0004] Currently, the traditional method for on-site maintenance of bomb disposal robots generally uses multiple separate toolboxes to hold different maintenance tools and parts. Maintenance personnel must make an initial diagnosis of the fault, locate the corresponding toolbox from among many boxes, and then search for the specific tools and parts needed before performing the maintenance work. This traditional tool loading and operation mode has significant drawbacks: First, it lacks integration and portability. Tools are scattered in multiple independent boxes, resulting in very low overall integration, large space occupation, and inconvenience for rapid mobility. In emergency repair situations, the process of finding and retrieving tools is cumbersome and time-consuming, seriously delaying valuable maintenance time. Second, it lacks specialization and compatibility. Bomb disposal robots have a special structure, and their maintenance activities often require specialized tools, such as special-sized wrenches, sockets, and specific spare parts. Traditional general-purpose toolboxes lack customized storage space and matching storage locations designed for these specialized tools and parts, resulting in disorganized tools, easy loss or damage of parts, and inability to meet the requirements of rapid and accurate retrieval. Third, it lacks on-site operational support functions. The maintenance sites for bomb disposal robots are often under limited conditions and may lack a stable working platform. Traditional toolboxes only have simple storage functions and do not integrate anti-static and impact-resistant maintenance work surfaces. Maintenance personnel need to build additional platforms, which not only reduces work efficiency but also makes it difficult to ensure the stability of maintenance operations and the safety of electronic components in complex battlefield environments.

[0005] Furthermore, traditional support models severely neglect the critical issue of battery life. When bomb disposal robots are on long-term missions in the field, battery depletion is a highly probable and potentially fatal problem. If a robot runs out of power on the front lines of the battlefield, far from rear power facilities, it will immediately become paralyzed. Traditional maintenance kits do not include any emergency power supply solutions, preventing maintenance personnel from quickly replenishing the robot's power on-site, thus severely limiting its continuous combat capability and battlefield survivability.

[0006] Therefore, there is an urgent need to develop a highly integrated, specialized battlefield repair kit for bomb disposal robots that can cope with various battlefield malfunctions and effectively solve the problem of field energy supply, so as to overcome the many shortcomings of existing technologies and meet the new requirements of modern battlefield for equipment support that are efficient, fast and self-sufficient. Summary of the Invention

[0007] To address the shortcomings of existing technologies, this utility model provides a battlefield repair box for bomb disposal robots that is simple in structure, versatile in function, highly specialized, and highly compatible with the maintenance of bomb disposal machines. It provides a dedicated tool storage and fixing position, saves space, and effectively improves maintenance efficiency and tool management and storage, thus overcoming the deficiencies in existing technologies.

[0008] The technical solution of this utility model is implemented as follows: A battlefield repair box for a bomb disposal robot includes a box body with universal brake wheels. A fifth drawer is provided at the bottom of the box body. A first drawer, a second drawer, a third drawer, and a fourth drawer are arranged in the box body above the fifth drawer from top to bottom. A storage cabinet is provided on one side of each of the four drawers. The storage cabinet is equipped with an opening and closing door. The storage cabinet is divided into several storage compartments by partitions. A mobile power supply is installed in the uppermost storage compartment. A socket connected to the mobile power supply is provided on the top of the box body. An anti-static repair table is provided on the top of the box body next to the socket.

[0009] The fifth drawer contains tracks and a power accessory box, with power accessories clipped into the power accessory box.

[0010] The first drawer is fixedly installed with a first repair tool clamping mold. The first repair tool clamping mold has several first tool placement slots, and each first tool placement slot is clamped and placed with a first tool.

[0011] The second drawer is fixedly installed with a second maintenance tool clamping mold. The second maintenance tool clamping mold has several second tool placement slots, and a second tool is clamped and placed in each second tool placement slot.

[0012] The third drawer contains a foldable solar charging panel and its associated wiring. A ventilation hole is provided on one side of the box corresponding to the installation position of the power bank.

[0013] The fourth drawer is fixedly equipped with an operating table with control buttons. The operating table is provided with a control tool placement slot and a storage slot. Control tools are placed in the storage slot and the control tool placement slot. The control buttons on the operating table are connected to a power bank via wires.

[0014] The storage compartment contains straps and a jack, and lifting hooks are installed on both sides of the box. A handle is installed on one side of the box.

[0015] The fifth drawer and the first drawer are respectively equipped with a lower drawer lock and an upper drawer lock. The opening and closing door is equipped with an opening and closing door lock. The socket is installed on one side of the maintenance opening and closing door, which is equipped with a maintenance opening and closing lock.

[0016] The foldable solar charging panel is movably connected to the solar panel controller via a matching line, and the solar panel controller is movably connected to the power bank via a matching line. The solar panel controller is placed in the storage compartment.

[0017] This utility model has the following positive effects: 1. This product integrates various tools, consumable parts, and commonly used components for bomb disposal robots into a single housing, achieving an integrated design. Only one housing is needed for tool loading. More importantly, it provides a containerized solution for bomb disposal robot maintenance, meeting various needs during the maintenance process. Specialized tools are professionally loaded and directly compatible with bomb disposal robot maintenance, saving space. Multiple drawers and storage slots provide corresponding locking for specialized tools, ensuring stable loading during transport. 2. In addition to providing a container for specialized tools, this product also provides spare parts and commonly used replacement parts. In the event of a malfunction in the bomb disposal robot, the parts can be replaced in a timely manner. During maintenance operations, easily worn parts are loaded in an integrated housing, which can be quickly replaced and repaired, saving maintenance time and improving maintenance efficiency.

[0018] 3. This product is equipped with a power bank, socket, and other components, and also provides an anti-static maintenance platform. Under special working conditions, it can provide a dedicated platform for the maintenance of bomb disposal robots and meet diverse maintenance needs. It not only realizes the storage function, but also provides a dedicated maintenance table, which can quickly solve various faults of bomb disposal robots and provide a maintenance support surface and maintenance work surface. When the power bank is low on power, it can be used with the foldable solar charging panel installed in the box and the solar panel controller to charge the power bank, making full use of solar energy resources and achieving sustainable and environmentally friendly operation. Attached Figure Description

[0019] Figure 1 This is one of the schematic diagrams of the main structure of this utility model.

[0020] Figure 2 This is the second schematic diagram of the main structure of this utility model.

[0021] Figure 3 This is one of the side structural schematic diagrams of this utility model.

[0022] Figure 4 This is the second side view of the present invention.

[0023] Figure 5 This is a top view of the structure of this utility model.

[0024] Figure 6 This is a schematic diagram of the internal structure of the first drawer of this utility model.

[0025] Figure 7 This is a schematic diagram of the internal structure of the second drawer of this utility model.

[0026] Figure 8This is a schematic diagram of the internal structure of the third drawer of this utility model.

[0027] Figure 9 This is a schematic diagram of the internal structure of the fourth drawer of this utility model.

[0028] Figure 10 This is a schematic diagram of the internal structure of the fifth drawer of this utility model.

[0029] Figure 11 This is a schematic diagram of the foldable solar charging panel of this utility model in use. Detailed Implementation

[0030] like Figure 1 , 2 As shown in Figures 3, 4, 5, 6, 7, 8, 9, 10, and 11, a battlefield repair box for a bomb disposal robot includes a box body 1 with omnidirectional brake wheels 2. The bottom of the box body 1 is provided with a fifth drawer 3. Above the fifth drawer 3, the box body is provided with a first drawer 8, a second drawer 7, a third drawer 5, and a fourth drawer 4 arranged sequentially from top to bottom. A storage cabinet is provided on one side of each of the four drawers. The storage cabinet is equipped with an opening and closing door 10. The storage cabinet is divided into several storage compartments by a partition 15. A mobile power supply 14 is installed in the uppermost storage compartment. A socket 20 connected to the mobile power supply 14 is provided on the top of the box body 1. An anti-static repair table 21 is provided on the top of the box body 1 on the side of the socket 20.

[0031] During use, the omnidirectional brake wheels 2 at the bottom of the housing 1 provide support and facilitate movement. The fifth drawer 3 is located at the bottom of the housing, with an overall length no less than the four upper drawers, extending through the bottom space of the housing 1, and its thickness being one-third of the housing height. The four drawers are arranged sequentially along the height of the housing, with a storage cabinet on one side. The power bank 14 is fixed in the top storage compartment using a fixed installation method. Wiring and socket connections are arranged within this storage compartment to provide power connection support for maintenance. The anti-static maintenance bench 21 is located at the top of the housing, providing the necessary independent working space for maintenance operations.

[0032] The fifth drawer 3 contains a track 33 and a power accessory box 34, with a power accessory 35 snapped into place in the power accessory box 34. The first drawer 8 contains a first repair tool clamping mold 22, which has several first tool placement slots 23, each containing a first tool 24. The second drawer 7 contains a second repair tool clamping mold 25, which has several second tool placement slots 26, each containing a second tool 27. The third drawer 5 contains a foldable solar charging panel 28 and its associated wiring. A ventilation hole 18 is provided on one side of the housing 1 corresponding to the installation position of the mobile power supply 14. The fourth drawer 4 is fixedly installed with an operating platform 29 with control buttons. The operating platform 29 is provided with a control tool placement slot 32 and a storage slot 30. Control tools 31 are snapped into the storage slot 30 and the control tool placement slot 32. The control buttons on the operating platform 29 are connected to the mobile power supply 14 through wires.

[0033] When in use, the first drawer (8) contains: two T-type hex wrenches of 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, and 14mm; two L-type ball wrenches of 3mm, 4mm, 5mm, and 6mm; one screw box; one 4-14mm ratchet wrench; one torque wrench with a 1 / 2" torque indicator; one 15-inch adjustable wrench; one ER25 crescent wrench; one 8mm box wrench; and two custom-made tooling wrenches. The second drawer (7) contains: one 6-inch needle-nose pliers; one 6-inch diagonal pliers; one 6-inch scissors; one battery hook; one rubber mallet; one round tube extension bar; one pry bar; one threadlocker; one sealant; one Phillips screwdriver; and one flathead screwdriver. One bendable folding desk lamp. One multimeter. One Allen wrench with a lever. One straight Allen wrench in 1.5mm, 1 in 2mm, 1 in 2.5mm, and 1 in 4mm.

[0034] The third drawer (drawer 5) contains: 1 solar charging panel; several power connection cables for the control panel. The fourth drawer (drawer 4) contains: 8 spare screw boxes; 1 soldering iron; 2 remote control buttons; 1 cable tie; gimbal assembly; 2 antennas; 1 antenna base; 1 power switch; 1 emergency stop switch. The fifth drawer (drawer 3) contains: puller, boom tube, side tube, track, bearings, guide wheels, track rollers, and load-bearing rollers.

[0035] The storage compartment contains a binding strap 16 and a jack 17. The binding strap 16 is placed on one side or above the jack 17 and can be secured with an external bag. Lifting hooks 6 are provided on both sides of the box body 1, and a handle 9 is provided on one side of the box body. The fifth drawer 3 and the first drawer 8 are respectively equipped with a lower drawer lock 13 and an upper drawer lock 12. An opening and closing door lock 11 is installed on the opening and closing door 10. A socket 20 is installed on one side of the maintenance opening and closing door, which is equipped with a maintenance opening and closing lock 19. The foldable solar charging panel 28 is movably connected to a solar panel controller 36 via a matching circuit. The solar panel controller 36 is movably connected to a mobile power supply 14 via a matching circuit. The solar panel controller 36 is placed inside the storage compartment.

[0036] When the bomb disposal robot's battery is low, this product is designed with a portable power source and solar charging to increase the robot's endurance in the field. The foldable solar charging panel 28 is a single-row, six-fold unit with an open-circuit voltage of 23.76 / 47V and an operating voltage of 19.8 / 39.6V. It weighs 7 kg, and its unfolded dimensions are 280×52×3cm, while its folded dimensions are 52×46×5cm. The foldable solar charging panel 28 requires wiring before use. The solar panel controller 36 first connects to the portable power source via a wire for identification, and then connects to the foldable solar charging panel 28 via another wire.

[0037] During use, this product allows the housing 1 to be pushed via handle 9 for field operations. It enables fault detection, parts replacement, maintenance, and charging of the ROED4000 bomb disposal robot under field conditions, allowing for rapid recovery of the robot's performance. This product can also be used while mounted on a transport vehicle using straps.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A battlefield repair box for a bomb disposal robot, comprising a box body (1) with omnidirectional brake wheels (2), characterized in that: The bottom of the box (1) is provided with a fifth drawer (3). The box above the fifth drawer (3) is provided with a first drawer (8), a second drawer (7), a third drawer (5) and a fourth drawer (4) from top to bottom. A storage cabinet is provided on one side of the four drawers. The storage cabinet is equipped with an opening and closing door (10). The storage cabinet is divided into several storage compartments by a partition (15). A mobile power supply (14) is installed in the uppermost storage compartment. A socket (20) connected to the mobile power supply (14) is provided on the top of the box (1). An anti-static repair table (21) is provided on the top of the box (1) on the side of the socket (20).

2. The bomb disposal robot battlefield repair kit according to claim 1, characterized in that: The fifth drawer (3) contains a track (33) and a power accessory box (34), and the power accessory box (34) contains a power accessory (35).

3. The bomb disposal robot battlefield repair kit according to claim 1, characterized in that: The first drawer (8) is fixedly installed with a first maintenance tool clamping mold (22). The first maintenance tool clamping mold (22) has several first tool placement slots (23), and each first tool placement slot (23) is clamped and placed with a first tool (24).

4. The battlefield repair kit for bomb disposal robots according to claim 1, characterized in that: The second drawer (7) is fixedly installed with a second maintenance tool clamping mold (25). The second maintenance tool clamping mold (25) has several second tool placement slots (26), and each second tool placement slot (26) is clamped and placed with a second tool (27).

5. The bomb disposal robot battlefield repair kit according to claim 1, characterized in that: The third drawer (5) contains a foldable solar charging panel (28) and its associated wiring. A heat dissipation hole (18) is provided on one side of the box (1) corresponding to the installation position of the mobile power supply (14).

6. The bomb disposal robot battlefield repair kit according to claim 1, characterized in that: The fourth drawer (4) is fixedly installed with an operating table (29) with control buttons. The operating table (29) is provided with a control tool placement slot (32) and a storage slot (30). Control tools (31) are snapped into the storage slot (30) and the control tool placement slot (32). The control buttons on the operating table (29) are connected to a mobile power supply (14) through wires.

7. The bomb disposal robot battlefield repair kit according to claim 1, characterized in that: The storage compartment contains a binding strap (16) and a jack (17). Lifting hooks (6) are provided on both sides of the box (1), and a handle (9) is provided on one side of the box.

8. The bomb disposal robot battlefield repair kit according to claim 1, characterized in that: The fifth drawer (3) and the first drawer (8) are respectively equipped with a lower drawer lock (13) and an upper drawer lock (12), and the opening and closing door (10) is equipped with an opening and closing door lock (11). The socket (20) is installed on one side of the maintenance opening and closing door, and the maintenance opening and closing door is equipped with a maintenance opening and closing lock (19).

9. The bomb disposal robot battlefield repair kit according to claim 5, characterized in that: The foldable solar charging panel (28) is movably connected to the solar panel controller (36) via a matching line. The solar panel controller (36) is movably connected to the mobile power supply (14) via a matching line. The solar panel controller (36) is placed in the storage compartment.