Shock absorber semi-finished product mounting bracket
Patent Information
- Application Number
- CN202522213511.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-20
AI Technical Summary
由于减震器半成品的结构具有一定精密性,且部分焊接部位尚未进行防护处理,将其随意堆放于框体内时,半成品之间易发生碰撞、挤压,极易造成焊接点开裂、表面划伤或结构变形等损坏情况,直接影响后续组装质量及产品合格率
支架通过横杆上均匀分布的倾斜支撑杆来收纳减震器半成品,可将减震器半成品套装在支撑杆上,对减震器半成品进行分层、分位有序放置,实现一物一杆,避免了传统简易框体中半成品随意堆放导致的相互碰撞、挤压问题,能有效减少焊接点开裂、表面划伤、结构变形等损坏情况,保障半成品质量,为后续组装质量及产品合格率提供支撑。
Smart Images

Figure CN224847223U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shock absorber technology, and in particular to a support bracket for mounting semi-finished shock absorbers. Background Technology
[0002] In the production and processing of shock absorbers, the industry commonly uses simple frames to store semi-finished products after welding and before assembly. Because the structure of semi-finished shock absorbers is relatively precise, and some welded parts are not yet protected, haphazardly stacking them in the frame can easily lead to collisions and compression between the semi-finished products, causing damage such as cracked welds, surface scratches, or structural deformation. This directly affects the quality of subsequent assembly and the product qualification rate.
[0003] Meanwhile, the semi-finished products are scattered haphazardly within the frame, requiring staff to count them one by one to complete the quantity statistics. This not only increases the intensity of manual labor but also easily leads to counting errors, causing great inconvenience to production scheduling, inventory management, and quality traceability. Utility Model Content
[0004] To address the aforementioned issues, this utility model provides a shock absorber semi-finished product placement bracket, which enables orderly storage, protection, and convenient counting of semi-finished products.
[0005] Therefore, the technical solution of this utility model is: a shock absorber semi-finished product mounting bracket, including a base frame, with vertically arranged columns fixed in the middle of the short sides of both sides of the base frame, and multiple horizontal bars fixed between the two columns, with the spacing between adjacent horizontal bars being consistent; several evenly distributed support rods are provided on both sides of the horizontal bars, and the support rods are inclined upwards. Based on the above solution and as a preferred embodiment: the base frame is a rectangular structure, welded from square tubes; the columns and horizontal bars are all square tubes, the columns are welded and fixed to the base frame, and the two ends of the horizontal bars are welded and fixed to the columns on both sides.
[0006] Based on the above scheme and as a preferred embodiment of the above scheme: the support rod is a solid round rod, and all support rods are inclined upward at 5 to 10 degrees.
[0007] Based on the above scheme and as a preferred option: 5 to 6 horizontal bars are provided between the two side columns, and 8 to 10 support bars are provided on each horizontal bar.
[0008] Based on the above scheme and as a preferred option: a file bag can be fixed to one of the columns by cable ties or a metal file box can be welded to it.
[0009] Based on the above scheme and as a preferred embodiment of the above scheme: a caster wheel is provided below the bottom frame.
[0010] Compared with the prior art, the beneficial effects of this utility model are: The bracket uses evenly distributed inclined support rods on the crossbar to store the semi-finished shock absorbers. The semi-finished shock absorbers can be fitted onto the support rods, and the semi-finished shock absorbers can be placed in layers and positions in an orderly manner, with one rod for each item. This avoids the problems of collision and squeezing caused by the random stacking of semi-finished products in traditional simple frames. It can effectively reduce damage such as cracking of welding points, surface scratches, and structural deformation, and ensure the quality of semi-finished products, providing support for the subsequent assembly quality and product qualification rate.
[0011] With evenly distributed support rods and consistent spacing between crossbars, semi-finished products can be arranged in a fixed quantity pattern. Staff can quickly complete the quantity count without counting them one by one, reducing manual labor intensity, minimizing counting errors, and facilitating production scheduling, inventory management, and quality traceability.
[0012] One side column can be used to fix document bags or document boxes, which facilitates the storage of relevant information documents such as production batch, processing time, and quality inspection of semi-finished products, enabling full traceability of semi-finished products and helping to standardize production process management.
[0013] 4. The universal wheels at the bottom of the frame allow the bracket to move flexibly according to production needs, facilitating the transfer of semi-finished products between different processes and further improving production convenience. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram illustrating the use of this utility model.
[0015] The components in the diagram are marked as follows: 1. Base frame; 2. Casters; 3. Column; 4. Horizontal bar; 5. Support rod; 6. Document bag; 7. Shock absorber semi-finished product. Detailed Implementation
[0016] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.
[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "a number" means two or more, unless otherwise explicitly specified.
[0018] See the attached drawings. The shock absorber semi-finished product mounting bracket described in this embodiment includes a base frame 1, which is a rectangular structure made of welded square tubing; casters 2 are provided below the base frame 1, allowing the bracket to move flexibly according to production needs, facilitating the transfer of semi-finished products between different processes, and further improving production convenience.
[0019] Vertically positioned columns 3 are fixed in the middle of the short sides on both sides of the base frame 1. These columns 3 can also be made of square tubing, which is directly welded to the base frame. Multiple horizontally positioned square tubing is welded between the two columns 3 to serve as crossbars 4. The crossbars 4 are spaced at equal intervals. The number of crossbars 4 can be 5 or 6, ensuring a reasonable overall height and ease of use for the support structure.
[0020] The crossbar 4 has 8 to 10 evenly distributed support rods 5 on both sides. The support rods 5 are solid round rods and are welded and fixed to the crossbar 4. The support rods 5 are inclined upwards at an angle of 5 to 10 degrees with the horizontal line to prevent the shock absorber semi-finished product 7 from slipping off the support rods 5. The number of support rods 5 is fixed, making it easy to count the number of shock absorber semi-finished products 7.
[0021] The semi-finished shock absorber 7 needs to be transferred to the next process, which generally requires paper materials such as process sheets. Therefore, a transparent file bag 6 can be fixed to one of the columns 3 with a cable tie. The production batch, processing time, quality inspection and other relevant information documents of the semi-finished product can be placed in the file bag 6 to achieve full traceability of the semi-finished product and help standardize production process management.
[0022] In use, an empty support bracket is pushed next to the welding station worker. Each time a shock absorber semi-finished product 7 is welded, it is placed on the support rod 5, ensuring one product per rod. Once one side of the support rod is full, the bracket can be rotated using the casters 2 to face the worker, and more semi-finished products can be stored. When the bracket is full, it is pushed to one side, and an empty bracket is moved to the welding station for further storage. Simultaneously, a full bracket is pushed to the next station by other workers for the next operation.
[0023] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A support bracket for mounting semi-finished shock absorbers, characterized in that: The system includes a base frame, with vertically installed columns fixed in the middle of the short sides on both sides of the base frame. Multiple horizontal bars are fixed between the two columns, and the spacing between adjacent horizontal bars is consistent. Several evenly distributed support bars are provided on both sides of the horizontal bars, and the support bars are inclined upwards.
2. The shock absorber semi-finished product mounting bracket as described in claim 1, characterized in that: The base frame is a rectangular structure made of square tubing welded together; the columns and crossbars are also made of square tubing, with the columns welded and fixed to the base frame and the crossbars welded and fixed to the columns on both sides at both ends.
3. The shock absorber semi-finished product mounting bracket as described in claim 1, characterized in that: The support rods are solid round rods, and all support rods are tilted upwards at 5 to 10 degrees.
4. The shock absorber semi-finished product mounting bracket as described in claim 1, characterized in that: There are 5 to 6 horizontal bars between the two columns, and each horizontal bar has 8 to 10 support bars.
5. The shock absorber semi-finished product mounting bracket as described in claim 1, characterized in that: The document bag is secured to one of the pillars by cable ties or by welding a metal document box.
6. The shock absorber semi-finished product mounting bracket as described in claim 1, characterized in that: The bottom frame is equipped with casters.