A cutting device for sponge production and processing

Abstract

The utility model discloses a cutting device for sponge production and processing belongs to sponge production and processing technical field, including mounting bracket, the one side fixed mounting of mounting bracket positive surface has the motor, the output fixed mounting of motor has the first roller, the outer surface rotationally connected with conveyer belt of first roller, one end rotationally connected with second roller in conveyer belt inside, one end fixedly connected with collection subassembly of second roller, the other end fixedly connected with shaking subassembly of second roller, through setting collection subassembly, can make the rod and conveyer belt synchronous rotation by first belt drive spare, ensure that the sponge waste material after cutting can be rolled up and collected in time, orderly, at the same time, the rod can further promote the stability of the winding process, effectively prevent the sponge waste material and appear loose or fall off phenomenon in the collection process, thereby avoid the waste material scattering to the production site, influence the operation environment and production safety.

Description

Technical Field

[0001] This utility model relates to the field of sponge production and processing technology, specifically a cutting device for sponge production and processing. Background Technology

[0002] Sponge is a soft material with a porous structure, commonly used for various purposes such as cleaning, absorption, sound insulation, and cushioning. Depending on different usage needs, sponges can be cut into shapes and sizes suitable for specific occasions and uses, such as for cleaning, packaging, crafts, or functional devices, thereby improving their efficiency and effectiveness.

[0003] Upon investigation, a Chinese utility model patent discloses an automatic cutting device for sponge production and processing (publication number: CN215145832U), which includes a sponge laser cutting machine. The right surface of the sponge laser cutting machine is provided with a cutting auxiliary mechanism. The cutting auxiliary mechanism includes a machine body, a vibration table is fixedly installed inside the machine body, a collection box is movably connected to the upper surface of the vibration table, and a first transverse electric slide is fixedly installed on both the front and rear surfaces of the machine body.

[0004] Although the aforementioned patent, by setting up a cutting auxiliary mechanism, can automatically control the electric push rod to move above the object being cut based on the cutting data of the sponge laser cutting machine, and separate the object from the board through the extension and retraction of the output shaft of the electric push rod, thus eliminating the need for manual separation by the operator, thereby improving production efficiency and reducing the labor intensity of the operator, and solving the problem of existing automatic laser cutting devices requiring manual separation of cut parts, which is time-consuming and laborious, it does not have a collection device for sponge waste. The waste generated after cutting is easily scattered on the production site, thus affecting the cleanliness of the working environment.

[0005] Therefore, this utility model provides a cutting device for sponge production and processing to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] This invention provides a cutting device for sponge production and processing, which aims to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, the present invention provides the following technical solution: including a mounting frame, a motor is fixedly mounted on one side of the front surface of the mounting frame, a first roller is fixedly mounted on the output end of the motor, a conveyor belt is rotatably connected to the outer surface of the first roller, a second roller is rotatably connected to one end of the conveyor belt, a collecting component is fixedly connected to one end of the second roller, and a shaking component is fixedly connected to the other end of the second roller;

[0010] The collecting assembly includes a first belt drive component, one side of the front surface of the first belt drive component is fixedly connected to one end of the second roller, and a winding rod is fixedly connected to the other side of the front surface of the first belt drive component. A tie rod is fixedly connected to the outer surface of the winding rod.

[0011] Both ends of the outer surface of the reel are rotatably connected to support frames, and a cleaning component is fixedly installed on the upper surface of the support frame.

[0012] As a preferred technical solution of this application, the cleaning component includes a first cylinder, the lower surface of the first cylinder is fixedly mounted on the upper surface of the support frame, the output end of the first cylinder is fixedly connected to a first guide rail, the outer surface of the first guide rail is slidably connected to a first sliding block, and the lower surface of the first sliding block is fixedly connected to a cutter.

[0013] As a preferred technical solution of this application, the vibration component includes a second belt drive component, one side of the back of the second belt drive component is fixedly connected to one end of the second roller, and the other side of the back of the second belt drive component is fixedly connected to a shaped rod, and the outer surface of the shaped rod is rotatably connected to a roller.

[0014] As a preferred technical solution of this application, both ends of the outer surface of the irregular rod are rotatably connected to connecting plates, and the two sides of the connecting plates are fixedly connected to one side of the mounting frame and the support frame, respectively.

[0015] As a preferred technical solution of this application, upright plates are fixedly connected to both sides of the upper surface of the mounting bracket, a limiting component is fixedly installed on the outer side of the upright plate, and a cutting component is fixedly connected to the inner side of the upright plate.

[0016] As a preferred technical solution of this application, the limiting component includes a second cylinder, one side of which is fixedly installed on the outer side of the upright plate, and a clamping plate is fixedly connected to the output end of the second cylinder, and a protective pad is fixedly connected to the inner side of the clamping plate.

[0017] As a preferred technical solution of this application, the cutting assembly includes a second guide rail, both ends of which are fixedly connected to the inner side of the upright plate. A second sliding block is slidably connected to the outer surface of the second guide rail. A third guide rail is fixedly connected to the lower surface of the second sliding block. A third sliding block is slidably connected to the outer surface of the third guide rail. A laser cutting head is fixedly connected to the lower surface of the third sliding block.

[0018] As a preferred technical solution of this application, the second guide rail and the third guide rail are arranged alternately, and anti-fall plates are fixedly connected to both sides of the third guide rail.

[0019] As a preferred technical solution of this application, a baffle is fixedly connected to one side of the back of the mounting bracket, and a collection box is attached to the front surface of the baffle.

[0020] As a preferred technical solution of this application, a limiting plate is rotatably connected to the other side of the front surface of the mounting bracket, a corresponding receiving plate is fixedly connected to the front surface of the support bracket, and an inclined plate is fixedly connected to the inner side of the support bracket.

[0021] (III) Beneficial Effects

[0022] 1. Through the set collection components, the first belt drive component can make the winding rod and the conveyor belt rotate synchronously, ensuring that the cut sponge waste can be wound and collected in a timely and orderly manner. At the same time, the tie rod can further improve the stability of the winding process and effectively prevent the sponge waste from becoming loose or falling off during the collection process, thereby avoiding the waste from scattering to the production site and affecting the working environment and production safety.

[0023] 2. The cleaning component allows the cutter to cut the sponge wrapped on the winding rod, facilitating the subsequent disassembly and cleaning of the sponge waste and preventing the accumulation of waste from affecting the winding effect. Attached Figure Description

[0024] Figure 1 A schematic diagram of a cutting device for sponge production and processing;

[0025] Figure 2 A schematic diagram of the rear view structure of a cutting device for sponge production and processing;

[0026] Figure 3 A schematic diagram of the structure of a roller in a cutting device for sponge production and processing;

[0027] Figure 4 A schematic diagram of the structure of a cutting blade in a cutting device for sponge production and processing;

[0028] Figure 5 This is a schematic diagram of the irregularly shaped rod in a cutting device for sponge production and processing.

[0029] Figure 6 This is a schematic diagram of the structure of the second sliding block in a cutting device for sponge production and processing.

[0030] In the picture:

[0031] 1. Mounting frame; 2. Motor; 3. First roller; 4. Conveyor belt; 5. Second roller; 6. First belt drive component; 7. Winding rod; 8. Tie rod; 9. Support frame; 10. First cylinder; 11. First guide rail; 12. First sliding block; 13. Cutter; 14. Second belt drive component; 15. Irregular rod; 16. Roller; 17. Vertical plate; 18. Second cylinder; 19. Clamping plate; 20. Protective pad; 21. Second guide rail; 22. Second sliding block; 23. Third guide rail; 24. Third sliding block; 25. Laser cutting head; 26. Anti-fall plate; 27. Baffle; 28. Collection box; 29. ​​Limiting plate; 30. Receiving plate; 31. Inclined plate; 32. Connecting plate. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] This utility model provides a cutting device for sponge production and processing, such as... Figures 1-6 As shown, a cutting device for sponge production and processing includes a mounting frame 1. A motor 2 is fixedly mounted on one side of the front surface of the mounting frame 1. A first roller 3 is fixedly mounted on the output end of the motor 2. A conveyor belt 4 is rotatably connected to the outer surface of the first roller 3. A second roller 5 is rotatably connected to one end of the conveyor belt 4. A collection component is fixedly connected to one end of the second roller 5. A shaking component is fixedly connected to the other end of the second roller 5.

[0034] The collection assembly includes a first belt drive component 6. One side of the front surface of the first belt drive component 6 is fixedly connected to one end of the second roller 5. The other side of the front surface of the first belt drive component 6 is fixedly connected to a winding rod 7. A tie rod 8 is fixedly connected to the outer surface of the winding rod 7. The first belt drive component 6 can drive the winding rod 7 to rotate synchronously with the conveyor belt 4, ensuring that the cut sponge waste can be wound and collected in a timely and orderly manner. At the same time, the tie rod 8 can further improve the stability of the winding process and effectively prevent the sponge waste from becoming loose or falling off during the collection process, thereby avoiding the waste from scattering to the production site and affecting the working environment and production safety.

[0035] Both ends of the outer surface of the reel 7 are rotatably connected to support frames 9, and a cleaning component is fixedly installed on the upper surface of the support frame 9.

[0036] The cleaning component includes a first cylinder 10, the lower surface of which is fixedly mounted on the upper surface of the support frame 9. The output end of the first cylinder 10 is fixedly connected to a first guide rail 11. A first sliding block 12 is slidably connected to the outer surface of the first guide rail 11. A cutter 13 is fixedly connected to the lower surface of the first sliding block 12. When the first cylinder 10 is activated, it pushes the first guide rail 11 downward, so that the cutter 13 contacts the sponge waste on the surface of the winding rod 7. Then, the first sliding block 12 drives the cutter 13 to move on the outer surface of the first guide rail 11 to cut the sponge wrapped on the winding rod 7, which facilitates the subsequent disassembly and cleaning of the sponge waste and avoids the impact of waste accumulation on the winding effect.

[0037] The vibration assembly includes a second belt drive 14. One side of the back of the second belt drive 14 is fixedly connected to one end of the second roller 5, and the other side of the back of the second belt drive 14 is fixedly connected to a shaped rod 15. A roller 16 is rotatably connected to the outer surface of the shaped rod 15. The second belt drive 14 can drive the shaped rod 15 to rotate, so that it is consistent with the sponge conveying frequency. The roller 16 can improve the smoothness of the contact between the shaped rod 15 and the sponge, so that the shaped rod 15 can hammer the cut sponge to feed the sponge, which can reduce the intensity of manual operation.

[0038] Both ends of the outer surface of the irregular rod 15 are rotatably connected to connecting plates 32, and the two sides of the connecting plates 32 are fixedly connected to one side of the mounting frame 1 and the support frame 9, respectively.

[0039] Both sides of the upper surface of the mounting bracket 1 are fixedly connected to the upright plate 17. The outer side of the upright plate 17 is fixedly installed with a limit component, and the inner side of the upright plate 17 is fixedly connected with a cutting component.

[0040] The limiting component includes a second cylinder 18, one side of which is fixedly installed on the outside of the upright plate 17. The output end of the second cylinder 18 is fixedly connected to a clamping plate 19, and the inner side of the clamping plate 19 is fixedly connected to a protective pad 20. Activating the second cylinder 18 can push the clamping plate 19 to limit and clamp the sponge, ensuring its accurate position. The protective pad 20 can protect the contact point and avoid damage to the sponge.

[0041] The cutting assembly includes a second guide rail 21, both ends of which are fixedly connected to the inner side of the upright plate 17. A second sliding block 22 is slidably connected to the outer surface of the second guide rail 21. A third guide rail 23 is fixedly connected to the lower surface of the second sliding block 22. A third sliding block 24 is slidably connected to the outer surface of the third guide rail 23. A laser cutting head 25 is fixedly connected to the lower surface of the third sliding block 24. The third guide rail 23 can move on the outer surface of the second guide rail 21 via the second sliding block 22, and the laser cutting head 25 can move on the outer surface of the third guide rail 23 via the third sliding block 24, thereby achieving precise positioning and continuous cutting of the sponge material in multiple directions.

[0042] The second guide rail 21 and the third guide rail 23 are arranged alternately, and anti-fall plates 26 are fixedly connected to both sides of the third guide rail 23.

[0043] A baffle 27 is fixedly connected to one side of the back of the mounting frame 1. A collection box 28 overlaps on the front surface of the baffle 27. A limiting plate 29 is rotatably connected to the other side of the front surface of the mounting frame 1. A receiving plate 30 corresponding to the support frame 9 is fixedly connected to the front surface of the support frame 9. An inclined plate 31 is fixedly connected to the inner side of the support frame 9. The baffle 27 can limit the back of the collection box 28. By rotating the limiting plate 29 to overlap inside the receiving plate 30, the front surface of the collection box 28 can be limited, so that the collection box 28 can collect the cut sponge. After rotating the limiting plate 29 away from the receiving plate 30, the collection box 28 can be replaced so that the sponge waste slides into the new collection box 28 through the inclined plate 31, which is convenient for centralized handling.

[0044] Working steps: First, the motor 2 is started, which drives the conveyor belt 4 to rotate via the first roller 3. The second roller 5 rotates simultaneously to transport the sponge. Next, the sponge moves to the middle of the upright plate 17. The second cylinder 18 is activated to push the clamping plate 19 to clamp the sponge and ensure its accurate position. Subsequently, the third guide rail 23 moves on the outer surface of the second guide rail 21 via the second sliding block 22. The laser cutting head 25 moves on the outer surface of the third guide rail 23 via the third sliding block 24, thereby achieving precise positioning and continuous cutting of the sponge material in multiple directions. Next, one end of the sponge is wound onto the outer surface of the winding rod 7. The first belt drive 6 drives the winding rod 7 and the conveyor belt. 4. The sponge waste is wound up synchronously. At the same time, the irregular rod 15 can be driven to rotate via the second belt drive 14, which can hammer the cut sponge to feed it out. Finally, the cut sponge can be collected by the collection box 28. Afterwards, the collection box 28 can be replaced after the limiting plate 29 is rotated away from the receiving plate 30. Then, the first cylinder 10 is started to push the first guide rail 11 down, so that the cutter 13 contacts the sponge waste on the surface of the winding rod 7. Then, the first sliding block 12 drives the cutter 13 to move on the outer surface of the first guide rail 11 to cut the sponge wound on the winding rod 7. The cut sponge enters the new collection box 28 through the inclined plate 31.

[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cutting device for sponge production and processing, comprising a mounting frame (1), characterized in that: A motor (2) is fixedly installed on one side of the front surface of the mounting frame (1). A first roller (3) is fixedly installed at the output end of the motor (2). A conveyor belt (4) is rotatably connected to the outer surface of the first roller (3). A second roller (5) is rotatably connected to one end of the inside of the conveyor belt (4). A collection component is fixedly connected to one end of the second roller (5), and a shaking component is fixedly connected to the other end of the second roller (5). The collecting assembly includes a first belt drive (6), one side of the front surface of the first belt drive (6) is fixedly connected to one end of the second roller (5), and the other side of the front surface of the first belt drive (6) is fixedly connected to a winding rod (7), and the outer surface of the winding rod (7) is fixedly connected to a tie rod (8). Both ends of the outer surface of the roller (7) are rotatably connected to a support frame (9), and a cleaning component is fixedly installed on the upper surface of the support frame (9).

2. The cutting device for sponge production and processing according to claim 1, characterized in that: The cleaning assembly includes a first cylinder (10), the lower surface of the first cylinder (10) is fixedly mounted on the upper surface of the support frame (9), the output end of the first cylinder (10) is fixedly connected to a first guide rail (11), the outer surface of the first guide rail (11) is slidably connected to a first sliding block (12), and the lower surface of the first sliding block (12) is fixedly connected to a cutter (13).

3. The cutting device for sponge production and processing according to claim 1, characterized in that: The vibration assembly includes a second belt drive (14), one side of the back of the second belt drive (14) is fixedly connected to one end of the second roller (5), and the other side of the back of the second belt drive (14) is fixedly connected to a shaped rod (15), and the outer surface of the shaped rod (15) is rotatably connected to a roller (16).

4. The cutting device for sponge production and processing according to claim 3, characterized in that: Both ends of the outer surface of the irregular rod (15) are rotatably connected to connecting plates (32), and the two sides of the connecting plates (32) are fixedly connected to one side of the mounting frame (1) and the support frame (9), respectively.

5. The cutting device for sponge production and processing according to claim 1, characterized in that: The mounting bracket (1) has two upright plates (17) fixedly connected to both sides of its upper surface. A limit component is fixedly installed on the outer side of the upright plate (17), and a cutting component is fixedly connected to the inner side of the upright plate (17).

6. The cutting device for sponge production and processing according to claim 5, characterized in that: The limiting component includes a second cylinder (18), one side of which is fixedly installed on the outside of the upright plate (17). The output end of the second cylinder (18) is fixedly connected to a clamping plate (19), and the inner side of the clamping plate (19) is fixedly connected to a protective pad (20).

7. A cutting device for sponge production and processing according to claim 5, characterized in that: The cutting assembly includes a second guide rail (21), both ends of which are fixedly connected to the inner side of the upright plate (17). A second sliding block (22) is slidably connected to the outer surface of the second guide rail (21). A third guide rail (23) is fixedly connected to the lower surface of the second sliding block (22). A third sliding block (24) is slidably connected to the outer surface of the third guide rail (23). A laser cutting head (25) is fixedly connected to the lower surface of the third sliding block (24).

8. A cutting device for sponge production and processing according to claim 7, characterized in that: The second guide rail (21) and the third guide rail (23) are arranged in an alternating manner, and anti-fall plates (26) are fixedly connected to both sides of the third guide rail (23).

9. A cutting device for sponge production and processing according to claim 1, characterized in that: A baffle (27) is fixedly connected to one side of the back of the mounting bracket (1), and a collection box (28) overlaps the front surface of the baffle (27).

10. A cutting device for sponge production and processing according to claim 1, characterized in that: A limiting plate (29) is rotatably connected to the other side of the front surface of the mounting bracket (1), a receiving plate (30) corresponding to it is fixedly connected to the front surface of the support bracket (9), and an inclined plate (31) is fixedly connected to the inner side of the support bracket (9).

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