A punching device for processing injection molded products
Patent Information
- Application Number
- CN202522335673.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-04
AI Technical Summary
如公开号为CN103419248A的一种注塑件的自动冲切治具,其技术方案为:用于冲切注塑件形成注塑产品和注塑废料,自动冲切治具包括冲切机构、用于控制冲切机构的控制装置以及用于承载冲切机构和控制装置的机架,冲切机构包括:刀具组件,包括用于冲切注塑件的多个冲切刀具;冲切板组件,包括用于固定安装多个冲切刀具的冲切板和用于导向连接冲切板的多根冲切导向杆;冲切板进给装置,用于根据控制装置的控制指令驱动冲切板沿冲切导向杆滑动;支撑台,用于承载注塑件并且设置有允许注塑产品出料的出料镂空部,但是现有的注塑件的自动冲切治具,在使用过程中注塑废料无法做到相应的回收处理,需要人工手动拿取废料费时费力
1、本实用新型一种用于注塑产品加工的冲切装置,该装置通过液压杆带动安装板上升时,既可以带动冲切板上升复位,还可以带动横板向右侧移动,一举两得,横板向右侧移动时将冲切下来的废料推动至废料盒中,无需人工进行清理废料,大大节省劳动力;
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Figure CN224847348U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of injection molding product processing technology, and in particular to a punching device for injection molding product processing. Background Technology
[0002] Injection molded parts refer to a general term for various injection-molded products produced by injection molding machines, including various packaging materials and components. Due to its advantages such as high production efficiency and ease of automation, injection molding technology is widely used in the production of various packaging components and parts. Since the products produced by injection molding are not the final products, they need to be processed by punching out unwanted injection molding waste to retain the desired injection molded products. However, existing punching fixtures produce products with burrs, cracks, and other defects, making them unsuitable for production requirements and often necessitating further processing, increasing production costs and reducing overall production efficiency. Furthermore, existing injection molding part punching fixtures still have certain problems in use: For example, an automatic punching fixture for injection molded parts, disclosed in CN103419248A, has the following technical solution: it is used to punch injection molded parts to form injection molded products and injection waste. The automatic punching fixture includes a punching mechanism, a control device for controlling the punching mechanism, and a frame for supporting the punching mechanism and the control device. The punching mechanism includes: a tool assembly, including multiple punching tools for punching injection molded parts; a punching plate assembly, including a punching plate for fixing and installing multiple punching tools and multiple punching guide rods for guiding and connecting the punching plate; a punching plate feeding device, used to drive the punching plate to slide along the punching guide rods according to the control command of the control device; and a support platform, used to support injection molded parts and provided with a discharge cutout that allows the injection molded product to exit. However, existing automatic punching fixtures for injection molded parts cannot recycle injection waste during use, requiring manual removal of waste, which is time-consuming and labor-intensive. Utility Model Content
[0003] In order to overcome the shortcomings of the prior art, one of the objectives of this utility model is to provide a punching device for injection molding product processing.
[0004] One of the objectives of this utility model is achieved through the following technical solution: A punching device for injection molding product processing includes a worktable, a waste box on the right side of the worktable, a mold mounted on the top of the worktable, a punching plate on the top of the mold, a mounting plate fixedly connected to the top of the punching plate, a top plate on the top of the mounting plate, a hydraulic rod mounted on the top of the top plate, a horizontal plate near the left side of the top of the worktable, two connecting plates and several brushes fixedly connected to the bottom of the horizontal plate, a cylinder fixedly connected to the bottom of the connecting plates, a limiting rod movably passing through the inner cavity of the cylinder, rollers rotatably connected to both the front and rear sides of the horizontal plate, a movable plate at the bottom of the rollers, a connecting frame fixedly connected to the side of the movable plate away from the worktable, and an elastic rope fixedly connected to the left side of the horizontal plate.
[0005] Furthermore, two support plates are fixedly connected to the bottom of the top plate near the left side, and the support plates are fixedly connected to the top of the workbench.
[0006] Furthermore, a transmission rod is fixedly connected to the power output end of the hydraulic rod, and the bottom end of the transmission rod movably penetrates through the top plate, and the bottom end of the transmission rod is fixedly connected to the mounting plate.
[0007] Furthermore, the cross-section of the movable plate is a right-angled triangle, the roller is in contact with the hypotenuse of the movable plate, a baffle is fixedly connected to the right side of the movable plate, and the two movable plates are located on the front and rear sides of the worktable respectively.
[0008] Furthermore, the cross-section of the connecting frame is L-shaped, and the connecting frame is fixedly connected to the mounting plate.
[0009] Furthermore, both ends of the limiting rod are fixedly connected to fixing plates, and the fixing plates are fixedly connected to the worktable.
[0010] Furthermore, a groove is provided on the top of the workbench near the left side, and a fixed pulley is fixedly connected to the inner cavity of the groove. The fixed pulley is matched with an elastic rope, and a fixing block is fixedly connected to the bottom end of the elastic rope. The fixing block is fixedly connected to the side wall of the workbench.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model provides a punching device for injection molding product processing. When the mounting plate is raised by the hydraulic rod, the punching plate can be raised and reset, and the horizontal plate can be moved to the right. This achieves two goals at once. When the horizontal plate moves to the right, the punched waste is pushed into the waste box, eliminating the need for manual waste cleaning and greatly saving labor. 2. This utility model discloses a punching device for injection molding product processing. By setting an elastic rope, when the punching plate is moved down by the hydraulic rod for punching, the horizontal plate moves to the left under the action of the elastic rope. The horizontal plate moves to the left until it is in contact with the right side of the support plate, so that the horizontal plate is reset and avoids the horizontal plate from affecting the punching operation. Attached Figure Description
[0012] Figure 1 This is a frontal perspective view of the present invention; Figure 2 This is a rear-view perspective view of the present invention; Figure 3 This is a front perspective view of the top plate of the component of this utility model; Figure 4 This is a front perspective view of the movable plate of the component of this utility model; Figure 5 This is a front perspective view of the horizontal plate of the component of this utility model; Figure 6 This is a front perspective view of the limiting rod of this utility model component; Figure 7 This is a rear perspective view of the elastic rope component of this utility model.
[0013] Labels in the diagram: 1. Workbench; 2. Scrap box; 3. Mold; 4. Top plate; 5. Support plate; 6. Hydraulic rod; 7. Transmission rod; 8. Mounting plate; 9. Punching plate; 10. Horizontal plate; 11. Brush; 12. Roller; 13. Connecting plate; 14. Cylinder; 15. Limiting rod; 16. Fixed plate; 17. Movable plate; 18. Baffle; 19. Connecting frame; 20. Elastic rope; 21. Fixed pulley; 22. Fixed block; 23. Groove. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0015] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6A punching device for injection molding product processing includes a workbench 1, a waste box 2 on the right side of the workbench 1, a mold 3 mounted on the top of the workbench 1, a punching plate 9 mounted on the top of the mold 3, a mounting plate 8 fixedly connected to the top of the punching plate 9, a top plate 4 mounted on the top of the mounting plate 8, two support plates 5 fixedly connected to the bottom of the top plate 4 near the left side, the support plates 5 fixedly connected to the top of the workbench 1, a hydraulic rod 6 mounted on the top of the top plate 4, a transmission rod 7 fixedly connected to the power output end of the hydraulic rod 6, the bottom end of the transmission rod 7 movably passing through the top plate 4, and the bottom end of the transmission rod 7 fixedly connected to the mounting plate 8.
[0016] A horizontal plate 10 is provided on the top of the workbench 1 near the left side. Two connecting plates 13 and several brushes 11 are fixedly connected to the bottom of the horizontal plate 10. A cylinder 14 is fixedly connected to the bottom of the connecting plate 13. A limiting rod 15 is movably connected through the inner cavity of the cylinder 14. Fixed plates 16 are fixedly connected to both ends of the limiting rod 15. The fixed plates 16 are fixedly connected to the workbench 1. Rollers 12 are rotatably connected to the front and rear sides of the horizontal plate 10. A movable plate 17 is provided at the bottom of the roller 12. The cross-section of the movable plate 17 is a right triangle. The roller 12 and the hypotenuse of the movable plate 17 are in contact with each other. A baffle 18 is fixedly connected to the right side of the movable plate 17. The two movable plates 17 are located on the front and rear sides of the workbench 1, respectively. A connecting frame 19 is fixedly connected to the side of the movable plate 17 away from the workbench 1. The cross-section of the connecting frame 19 is L-shaped. The connecting frame 19 is fixedly connected to the mounting plate 8.
[0017] In the above embodiment, the injection molded product is placed on top of the mold 3, and then the hydraulic rod 6 is controlled by an external power supply. The hydraulic rod 6 drives the mounting plate 8 and the punching plate 9 to move downward through the transmission rod 7, and the punching plate 9 punches the injection molded product.
[0018] After the punching plate 9 completes one punching, the external power supply controls the hydraulic rod 6 to work. The hydraulic rod 6 drives the mounting plate 8 and the punching plate 9 to move upward through the transmission rod 7. The mounting plate 8 drives the movable plate 17 to move upward through the connecting frame 19. When the movable plate 17 moves upward, the horizontal plate 10 drives the roller 12 to roll on the inclined surface of the movable plate 17. At the same time, the horizontal plate 10 moves to the right. The horizontal plate 10 drives the cylinder 14 to move on the outer edge of the limit rod 15 through the connecting plate 13. When the horizontal plate 10 moves, the elastic rope 20 is stretched. When the horizontal plate 10 moves, it drives the brush 11 to move. The brush 11 pushes the punched waste into the waste box 2. Example
[0019] Please see Figure 7The left side of the horizontal plate 10 is in contact with the right side of the support plate 5. An elastic rope 20 is fixedly connected to the left side of the horizontal plate 10. The elastic rope 20 is in a taut state. A groove 23 is provided on the top of the workbench 1 near the left side. A fixed pulley 21 is fixedly connected to the inner cavity of the groove 23. The fixed pulley 21 matches the elastic rope 20. A fixing block 22 is fixedly connected to the bottom end of the elastic rope 20. The fixing block 22 is fixedly connected to the side wall of the workbench 1.
[0020] In the above embodiment, when the next punching operation is carried out, the external power supply controls the hydraulic rod 6 to move the mounting plate 8 and the punching plate 9 downward. The mounting plate 8 drives the movable plate 17 to move downward through the connecting frame 19. The horizontal plate 10 moves to the left under the action of the elastic rope 20. The horizontal plate 10 moves to the left until it is in contact with the right side of the support plate 5. At this time, the horizontal plate 10 is reset and does not affect the punching operation.
[0021] Working principle: This utility model is a punching device for processing injection molded products. During use, the injection molded product is placed on top of the mold 3, and then the hydraulic rod 6 is controlled by an external power supply. The hydraulic rod 6 drives the mounting plate 8 and the punching plate 9 to move downward through the transmission rod 7. The punching plate 9 punches the injection molded product.
[0022] After the punching plate 9 completes one punching operation, the external power supply controls the hydraulic rod 6 to work. The hydraulic rod 6 drives the mounting plate 8 and the punching plate 9 to move upward through the transmission rod 7. The mounting plate 8 drives the movable plate 17 to move upward through the connecting frame 19. When the movable plate 17 moves upward, the horizontal plate 10 drives the roller 12 to roll on the inclined surface of the movable plate 17. At the same time, the horizontal plate 10 moves to the right. The horizontal plate 10 drives the cylinder 14 to move on the outer edge of the limit rod 15 through the connecting plate 13. When the horizontal plate 10 moves, the elastic rope 2 is stretched. 0. When the horizontal plate 10 moves, it drives the brush 11 to move. The brush 11 pushes the punched waste into the waste box 2. When the next punching operation is carried out, the external power supply controls the hydraulic rod 6 to work and drive the mounting plate 8 and the punching plate 9 to move downward. The mounting plate 8 drives the movable plate 17 to move downward through the connecting frame 19. The horizontal plate 10 moves to the left under the action of the elastic rope 20. The horizontal plate 10 moves to the left until it is in contact with the right side of the support plate 5. At this time, the horizontal plate 10 is reset and does not affect the punching operation.
[0023] When the device uses the hydraulic rod 6 to lift the mounting plate 8, it can lift and reset the punching plate 9, and also move the horizontal plate 10 to the right, achieving two goals at once. When the horizontal plate 10 moves to the right, it pushes the punched waste into the waste box 2, eliminating the need for manual waste cleaning and greatly saving labor.
[0024] By setting the elastic rope 20, when the punching plate 9 is moved down by the hydraulic rod 6 for punching, the horizontal plate 10 moves to the left under the action of the elastic rope 20. The horizontal plate 10 moves to the left until it is in contact with the right side of the support plate 5, so that the horizontal plate 10 is reset and the horizontal plate 10 is prevented from affecting the punching operation.
[0025] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0028] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0029] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0030] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A punching device for processing injection molded products, comprising a worktable (1), characterized in that: A scrap box (2) is provided on the right side of the workbench (1). A mold (3) is installed on the top of the workbench (1). A punching plate (9) is provided on the top of the mold (3). An mounting plate (8) is fixedly connected to the top of the punching plate (9). A top plate (4) is provided on the top of the mounting plate (8). A hydraulic rod (6) is installed on the top of the top plate (4). A horizontal plate (10) is provided near the left side of the top of the workbench (1). Two connecting plates are fixedly connected to the bottom of the horizontal plate (10). 13) and several brushes (11), the bottom of the connecting plate (13) is fixedly connected to a cylinder (14), the inner cavity of the cylinder (14) is movably connected to a limiting rod (15), the front and rear sides of the horizontal plate (10) are rotatably connected to rollers (12), the bottom of the rollers (12) is provided with a movable plate (17), the side of the movable plate (17) away from the workbench (1) is fixedly connected to a connecting frame (19), and the left side of the horizontal plate (10) is fixedly connected to an elastic rope (20).
2. The punching device for injection molding product processing as described in claim 1, characterized in that: Two support plates (5) are fixedly connected to the bottom of the top plate (4) near the left side, and the support plates (5) are fixedly connected to the top of the workbench (1).
3. The punching device for injection molding product processing as described in claim 1, characterized in that: The power output end of the hydraulic rod (6) is fixedly connected to a transmission rod (7), the bottom end of the transmission rod (7) movably passes through the top plate (4), and the bottom end of the transmission rod (7) is fixedly connected to the mounting plate (8).
4. The punching device for injection molding product processing as described in claim 1, characterized in that: The cross-section of the movable plate (17) is a right triangle. The roller (12) is in contact with the hypotenuse of the movable plate (17). A baffle (18) is fixedly connected to the right side of the movable plate (17). The two movable plates (17) are located on the front and rear sides of the workbench (1) respectively.
5. A punching device for processing injection molded products as described in claim 1, characterized in that: The cross-section of the connecting frame (19) is L-shaped, and the connecting frame (19) is fixedly connected to the mounting plate (8).
6. A punching device for processing injection molded products as described in claim 1, characterized in that: Both ends of the limiting rod (15) are fixedly connected to a fixing plate (16), and the fixing plate (16) is fixedly connected to the worktable (1).
7. A punching device for injection molding product processing as described in claim 1, characterized in that: The top of the workbench (1) is provided with a groove (23) near the left side. A fixed pulley (21) is fixedly connected to the inner cavity of the groove (23). The fixed pulley (21) is matched with the elastic rope (20). A fixing block (22) is fixedly connected to the bottom end of the elastic rope (20). The fixing block (22) is fixedly connected to the side wall of the workbench (1).
Citation Information
Patent Citations
Automatic punching jig for injection-molded part
CN103419248A