A slip casting device for ceramic flower pots
Patent Information
- Application Number
- CN202522395981.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0003]本实用新型的目的在于提供一种陶瓷花盆的注浆成型装置,以解决上述背景技术中提出的现有装置缺乏有效的模具顶起机构,当需要从成型设备上取下成型模具或对其进行定位时,往往需要人工借助各种工具费力操作,不仅耗费大量人力和时间,而且难以保证定位的精准度,严重影响后续成型操作的准确性和稳定性的问题
[0016]与现有技术相比,本实用新型的有益效果是:本实用新型通过一号气缸带动顶支撑台及支撑顶块移动,支撑顶块可穿过顶转动盘上的一号通口和内固定支架上的二号通口,顶起底成型模,方便对模具进行定位并取下,方便将成型模具从顶转动盘上取下,提高成型操作的便利性;通过二号气缸的输出端可带动二号支撑架及注浆管移动,限位杆与一号支撑架滑动连接,保证注浆管移动的稳定性,可精准地将浆料注入成型组件的注浆口,提高注浆的准确性和成型质量,可对二号支撑架、注浆管进行整体更换,注浆管外接注浆设备进行注浆处理,通过伺服电机带动一号齿轮转动,一号齿轮与二号齿轮啮合,带动转动柱及顶转动盘转动,可灵活调整成型组件的位置,顶转动盘在内固定支架上转动一百八十度,将两个成型模具进行位置对调处理,方便对成型模具进行注浆上下料处理。
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Figure CN224847391U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of grouting molding devices, specifically a grouting molding device for ceramic flower pots. Background Technology
[0002] In the ceramics industry, ceramic flowerpots are highly favored by the market due to their aesthetics and practicality. Slip casting, as a key step in the manufacturing process of ceramic flowerpots, has a crucial impact on product quality and production efficiency. Traditional slip casting devices for ceramic flowerpots have many limitations. In terms of mold operation, the process of positioning and removing the mold is extremely cumbersome. Existing devices lack an effective mold lifting mechanism. When it is necessary to remove the forming mold from the forming equipment or to position it, it is often necessary to manually operate with various tools, which not only consumes a lot of manpower and time, but also makes it difficult to guarantee the accuracy of positioning, seriously affecting the accuracy and stability of subsequent forming operations. Utility Model Content
[0003] The purpose of this utility model is to provide a slurry casting device for ceramic flower pots, so as to solve the problem that the existing devices mentioned in the background art lack an effective mold lifting mechanism. When it is necessary to remove the molding mold from the molding equipment or to position it, it is often necessary to manually operate with various tools, which not only consumes a lot of manpower and time, but also makes it difficult to guarantee the accuracy of positioning, seriously affecting the accuracy and stability of subsequent molding operations.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a slip casting device for ceramic flower pots, comprising:
[0005] Support frame number one;
[0006] An internal fixation bracket is fixed to the inner side of the first support frame, and a top rotating disk is rotatably provided on the top of the internal fixation bracket;
[0007] The inner fixing frame is symmetrically fixed to the inner side of the first support frame. The top of each of the two inner fixing frames is fixed to a top support guide rail. The interior of each of the two top support guide rails is slidably equipped with a movable frame.
[0008] An internal fixed support plate is installed on the inner side of the two movable frames;
[0009] Cylinder No. 1 is installed at the bottom of the inner fixed support plate. The output end of cylinder No. 1 is fixedly connected to a top support platform. Four support blocks are fixedly connected to the top of the top support platform. The top of the inner fixed support has four No. 2 ports that cooperate with the support blocks. The interior of the top rotating plate has eight No. 1 ports that cooperate with the support blocks.
[0010] The molding component is placed on top of the top rotating disk.
[0011] As a preferred embodiment of this utility model: the molding component includes a bottom molding mold, a bottom fixing groove, an inner molding mold, and a top molding mold. Two bottom molding molds are symmetrically arranged on the top of the top rotating disk. A top molding mold is arranged on the top of the bottom molding mold. Four bottom fixing grooves that cooperate with the supporting top block are opened at the bottom of the bottom molding mold. Two inner molding molds are symmetrically arranged on the top of the bottom molding mold.
[0012] As a preferred embodiment of this utility model: a second cylinder is bolted to the top of the first support frame, the output end of the second cylinder is fixedly connected to the second support frame, two grouting pipes are symmetrically arranged inside the second support frame, and two limiting rods are symmetrically fixed to the top of the second support frame, the limiting rods being slidably connected to the first support frame.
[0013] As a preferred embodiment of this utility model: a linear module is bolted to the top of the inner fixing frame, the movable slide of the linear module is connected to the movable frame, and four limiting slide rods are symmetrically slidably arranged inside the inner fixing support plate, with the top of the limiting slide rods fixedly connected to the top support platform.
[0014] As a preferred embodiment of this utility model: two slurry injection ports are symmetrically arranged inside the top forming mold, positioning side blocks are symmetrically fixed to the outside of the bottom forming mold, and four positioning seats that cooperate with the positioning side blocks are symmetrically installed on the top of the top rotating disk by bolts.
[0015] As a preferred embodiment of this utility model: a bottom fixing box is installed at the bottom of the inner fixing bracket, a rotating column is rotatably arranged inside the bottom fixing box, the rotating column is rotatably connected to the inner fixing bracket, the top end of the rotating column is fixedly connected to the top rotating disk, a second gear is fixedly connected to the outside of the rotating column, a first gear is rotatably arranged inside the bottom fixing box, the first gear is meshed with the second gear, a servo motor is installed at the bottom of the bottom fixing box, and the output end of the servo motor is fixedly connected to the first gear.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a No. 1 cylinder to drive the top support platform and support block to move. The support block can pass through the No. 1 port on the top rotating platen and the No. 2 port on the inner fixed bracket to lift the bottom forming mold, which facilitates the positioning and removal of the mold and improves the convenience of the forming operation. The output end of the No. 2 cylinder can drive the No. 2 support frame and grouting pipe to move. The limiting rod is slidably connected to the No. 1 support frame to ensure the stability of the grouting pipe movement. It can accurately inject grout into the grouting port of the forming component, improving the accuracy of grouting and the forming quality. The No. 2 support frame and grouting pipe can be replaced as a whole. The grouting pipe is connected to an external grouting equipment for grouting treatment. The servo motor drives the No. 1 gear to rotate. The No. 1 gear meshes with the No. 2 gear, which drives the rotating column and the top rotating platen to rotate. The position of the forming component can be flexibly adjusted. The top rotating platen rotates 180 degrees on the inner fixed bracket to swap the positions of the two forming molds, which facilitates the grouting and unloading of the forming molds. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the top support platform and support block structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the bottom fixing box of this utility model;
[0020] Figure 4 This is a schematic diagram of the No. 1 and No. 2 ports of this utility model;
[0021] Figure 5 This is a schematic diagram of the disassembly of the top forming mold of this utility model.
[0022] In the diagram: 1. Support frame 1; 2. Internal fixed bracket; 3. Top rotating plate; 4. Bottom fixed box; 5. Gear 1; 6. Rotating column; 7. Gear 2; 8. Servo motor; 9. Internal fixed frame; 10. Linear module; 11. Top support guide rail; 12. Moving frame; 13. Internal fixed support plate; 14. Cylinder 1; 15. Top support platform; 16. Limiting slide bar; 17. Support top block; 18. Bottom forming mold; 19. Bottom fixing groove; 20. Internal forming mold; 21. Top forming mold; 22. Grouting port; 23. Positioning side block; 24. Positioning seat; 25. Through port 1; 26. Through port 2; 27. Cylinder 2; 28. Support frame 2; 29. Limiting rod; 30. Grouting pipe. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1 to 5 This utility model provides a technical solution: a slurry casting device for ceramic flower pots, comprising: a first support frame 1; an inner fixed bracket 2 fixedly connected to the inner side of the first support frame 1, with a top rotating disk 3 rotatably mounted on the top of the inner fixed bracket 2; inner fixed frames 9 symmetrically fixedly connected to the inner side of the first support frame 1, with top support guide rails 11 fixedly connected to the top of each of the two inner fixed frames 9, and movable frames 12 slidably mounted inside each of the two top support guide rails 11; an inner fixed support plate 13 fixedly connected to the inner side of the two movable frames 12; a first cylinder 14 bolted to the bottom of the inner fixed support plate 13, with a top support platform 15 fixedly connected to the output end of the first cylinder 14, and four support blocks 17 fixedly connected to the top of the top support platform 15; four second openings 26 that cooperate with the support blocks 17 opened on the top of the inner fixed bracket 2; eight first openings 25 that cooperate with the support blocks 17 symmetrically opened inside the top rotating disk 3; and a molding component placed on top of the top rotating disk 3.
[0025] It should be noted that in this embodiment, the first cylinder 14 is installed at the bottom of the inner fixed support plate 13, and its output end is connected to the top support platform 15. When the first cylinder 14 is started, the output end drives the top support platform 15 and the four support blocks 17 fixed on its top to move upward. The support blocks 17 can pass through the second through-hole 26 on the inner fixed bracket 2 and the first through-hole 25 on the top rotating plate 3 in sequence, and finally lift the bottom forming mold 18 placed on the top rotating plate 3. This process facilitates the positioning and removal of the mold, greatly improving the convenience of the forming operation. The inner fixed support plate 13 is symmetrically slidably provided with four limiting slide rods 16, and the top of the limiting slide rods 16 is fixedly connected to the top support platform 15. During the up and down movement of the top support platform 15, the limiting slide rods 16... 6 serves as a limit and guide, ensuring the stability of the top support platform 15's movement and allowing the support block 17 to accurately pass through the opening and lift the mold. When the second cylinder 27 is started, the output end drives the second support frame 28 and the grouting pipe 30 to move. Since the limit rod 29 is slidably connected to the first support frame 1, the stability of the grouting pipe 30's movement is ensured, allowing it to accurately inject grout into the grouting port 22 of the molding component. The two symmetrically arranged grouting ports 22 inside the top molding mold 21 facilitate the uniform injection of grout into the mold cavity, ensuring the uniformity of the ceramic flowerpot molding, improving the accuracy of grouting and the molding quality. It also allows for the complete replacement of the second support frame 28 and the grouting pipe 30. The grouting pipe 30 is connected to an external grouting device for grouting treatment. The bottom fixing box 4 is installed in the inner fixing bracket. At the bottom, a rotating column 6 is internally mounted and rotatably connected to the inner fixed bracket 2. The top end of the rotating column 6 is fixedly connected to the top rotating disk 3. A second gear 7 is fixedly connected to the outside of the rotating column 6. A first gear 5 is internally mounted and rotatably connected to the second gear 7. The output end of a servo motor 8 mounted at the bottom of the bottom fixed box 4 is fixedly connected to the first gear 5. When the servo motor 8 starts, it drives the first gear 5 to rotate. Through the meshing of the first gear 5 and the second gear 7, the rotating column 6 and the top rotating disk 3 rotate. The top rotating disk 3 can rotate 180 degrees on the inner fixed bracket 2, allowing the two molding molds to be interchanged. This facilitates the injection and unloading of the molding molds, improving production efficiency. The molding component has a reasonable structure and is easy to assemble. The mold design allows for quick and easy assembly of a suitable mold space for ceramic flowerpot molding, ensuring the accuracy of the molded dimensions. Rubber sealing rings are installed at the parting surface and the mating surfaces of the core and cavity, areas prone to leakage. Sealing grooves are created on the parting surface, and the rubber sealing rings are embedded in these grooves. When the mold closes, the sealing rings are compressed and deformed, sealing the gaps and preventing slurry leakage. This ensures a tight seal between the bottom forming mold 18, the inner forming mold 20, and the top forming mold 21. The symmetrically fixed positioning side blocks 23 on the outer side of the bottom forming mold 18 cooperate with the four symmetrically installed positioning seats 24 on the top of the top rotating disk 3. This allows for quick and accurate positioning when the mold is placed on the top rotating disk 3, improving the efficiency and accuracy of mold installation and ensuring the stability of the molding process.The parting line is designed on a non-critical part of the ceramic flowerpot, ensuring a smooth and flat surface so that the mold can fit tightly when closed. Overflow channels and venting channels are incorporated into the mold. The overflow channels hold excess slurry, preventing leakage due to excessive pressure, while the venting channels expel air from the mold cavity, preventing air accumulation that could lead to incomplete slurry filling and leakage.
[0026] The specific architecture and operation logic of the cylinder, servo motor 8 and linear module 10 in this application to achieve coordinated control through an external controller are consistent with the existing technology in this field. The servo motor 8 used is equipped with an encoder, which can provide real-time feedback on the speed, position and other information of the servo motor. This control method has been maturely applied in many similar industrial scenarios, so it will not be discussed in detail here.
[0027] The linear module 10 includes a bracket for mounting guide rails, a movable slide table that slides on the guide rails, a lead screw system consisting of a lead screw and a nut, and a servo motor that drives the lead screw. The nut is connected to the movable slide table, and the servo motor drives the lead screw to rotate. The rotation is converted into linear motion by the lead screw and nut, which drives the slide table to move. It is also equipped with a bellows cloth / protective cover to protect internal components from dust and impurities, extend service life, and ensure operating accuracy. The helical motion of the lead screw and nut can convert rotational motion into linear motion, which drives the lead screw to rotate through the servo motor. The lead screw drives the movable slide table to move on the guide rails.
[0028] In one embodiment, such as Figures 1 to 5 As shown, the molding assembly includes a bottom molding mold 18, a bottom fixing groove 19, an inner molding mold 20, and a top molding mold 21. Two bottom molding molds 18 are symmetrically arranged on the top of the top rotating disk 3, and a top molding mold 21 is arranged on the top of the bottom molding mold 18. Four bottom fixing grooves 19 that cooperate with the supporting top block 17 are opened at the bottom of the bottom molding mold 18, and two inner molding molds 20 are symmetrically arranged on the top of the bottom molding mold 18.
[0029] It should be noted that in this embodiment, the molding component has a reasonable structure, which is easy to assemble and disassemble. It can quickly build a mold space suitable for the molding of ceramic flower pots, ensuring the accuracy of the molded dimensions of the flower pots. At the same time, rubber sealing rings are installed on the parting surface of the mold and the mating surface of the core and cavity, which are prone to leakage. A sealing groove is opened on the parting surface of the mold, and the rubber sealing rings are embedded in the groove. When the mold is closed, the sealing rings are squeezed and deformed, thereby blocking the gaps and preventing the slurry from leaking, ensuring the sealing effect between the bottom molding mold 18, the inner molding mold 20, and the top molding mold 21.
[0030] In one embodiment, such as Figures 1 to 5As shown, a second cylinder 27 is bolted to the top of the first support frame 1. The output end of the second cylinder 27 is fixed to the second support frame 28. Two grouting pipes 30 are symmetrically arranged inside the second support frame 28. Two limiting rods 29 are symmetrically fixed to the top of the second support frame 28. The limiting rods 29 are slidably connected to the first support frame 1.
[0031] It should be noted that in this embodiment, the output end of the second cylinder 27 can drive the second support frame 28 and the grouting pipe 30 to move. The limiting rod 29 is slidably connected to the first support frame 1 to ensure the stability of the movement of the grouting pipe 30. This allows the grout to be accurately injected into the grouting port 22 of the molding component, improving the accuracy of grouting and the molding quality.
[0032] In one embodiment, such as Figures 1 to 5 As shown, a linear module 10 is bolted to the top of the inner fixed frame 9. The movable slide of the linear module 10 is connected to the movable frame 12. Four limiting slide rods 16 are symmetrically slidably arranged inside the inner fixed support plate 13. The top of the limiting slide rods 16 is fixedly connected to the top support platform 15.
[0033] It should be noted that in this embodiment, the movable slide of the linear module 10 is connected to the movable frame 12, which can precisely control the movement of the movable frame 12, thereby driving the movement of components such as the inner fixed support plate 13, improving the overall movement accuracy. The four limiting slide rods 16 are symmetrically slidably arranged inside the inner fixed support plate 13. The top of the limiting slide rods 16 is fixedly connected to the top support platform 15, which plays a limiting and guiding role during the up and down movement of the top support platform 15, ensuring the stability of the movement of the top support platform 15, so that the support block 17 can accurately pass through the opening and lift the mold.
[0034] In one embodiment, such as Figures 1 to 5 As shown, the top forming mold 21 has two symmetrically arranged injection ports 22, the bottom forming mold 18 has symmetrically fixed positioning side blocks 23 on its outer side, and the top rotating disk 3 has four positioning seats 24 that cooperate with the positioning side blocks 23 symmetrically installed on its top by bolts.
[0035] It should be noted that, in this embodiment, the two symmetrically arranged injection ports 22 inside the top forming mold 21 facilitate the uniform injection of slurry into the mold cavity, ensuring the uniformity of the ceramic flowerpot molding. The positioning side blocks 23 symmetrically fixed to the outside of the bottom forming mold 18 cooperate with the four positioning seats 24 symmetrically installed on the top of the top rotating plate 3. When the mold is placed on the top rotating plate 3, it can be positioned quickly and accurately, improving the efficiency and accuracy of mold installation and ensuring the stability of the molding process.
[0036] In one embodiment, such as Figures 1 to 5As shown, a bottom fixing box 4 is bolted to the bottom of the inner fixing bracket 2. A rotating column 6 is rotatably installed inside the bottom fixing box 4. The rotating column 6 is rotatably connected to the inner fixing bracket 2. The top of the rotating column 6 is fixedly connected to the top rotating disk 3. A second gear 7 is fixedly connected to the outside of the rotating column 6. A first gear 5 is rotatably installed inside the bottom fixing box 4. The first gear 5 is meshed with the second gear 7. A servo motor 8 is bolted to the bottom of the bottom fixing box 4. The output end of the servo motor 8 is fixedly connected to the first gear 5.
[0037] It should be noted that in this embodiment, the servo motor 8 drives the first gear 5 to rotate, and the first gear 5 meshes with the second gear 7, which drives the rotating column 6 and the top rotating disk 3 to rotate. The position of the molding component can be flexibly adjusted. The top rotating disk 3 rotates 180 degrees on the inner fixed bracket 2 to exchange the positions of the two molding molds, which facilitates the injection and unloading of the molding molds and improves production efficiency.
[0038] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0039] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A slip-casting molding device for ceramic flower pots, characterized in that, include: Support frame No. 1 (1); An internal fixation bracket (2) is fixed to the inner side of a first support frame (1), and a top rotating disk (3) is rotatably provided on the top of the internal fixation bracket (2). The inner fixing frame (9) is symmetrically fixed to the inner side of the first support frame (1). The top of both inner fixing frames (9) is fixed to the top of the top support rail (11). The two top support rails (11) are slidably provided with a movable frame (12). An internal fixed support plate (13) is provided on the inner side of the two movable frames (12); Cylinder No. 1 (14) is installed at the bottom of the inner fixed support plate (13). The output end of the cylinder No. 1 (14) is fixedly connected to the top support platform (15). The top of the top support platform (15) is fixedly connected to four support blocks (17). The top of the inner fixed bracket (2) is provided with four No. 2 ports (26) that cooperate with the support blocks (17). The interior of the top rotating disk (3) is symmetrically provided with eight No. 1 ports (25) that cooperate with the support blocks (17). The molding component is placed on top of the top rotating disk (3).
2. The slip casting device for ceramic flower pots according to claim 1, characterized in that: The molding assembly includes a bottom molding mold (18), a bottom fixing groove (19), an inner molding mold (20), and a top molding mold (21). The top of the top rotating disk (3) is symmetrically provided with two bottom molding molds (18), and the top of the bottom molding mold (18) is provided with a top molding mold (21). The bottom of the bottom molding mold (18) is provided with four bottom fixing grooves (19) that cooperate with the supporting top block (17). The top of the bottom molding mold (18) is symmetrically provided with two inner molding molds (20).
3. The slip casting device for ceramic flower pots according to claim 1, characterized in that: The top of the first support frame (1) is bolted with a second cylinder (27), and the output end of the second cylinder (27) is fixedly connected to the second support frame (28). The second support frame (28) is symmetrically arranged with two grouting pipes (30) inside. The top of the second support frame (28) is symmetrically fixed with two limiting rods (29), and the limiting rods (29) are slidably connected to the first support frame (1).
4. The slip casting device for ceramic flower pots according to claim 1, characterized in that: The top of the inner fixing frame (9) is bolted with a linear module (10), the movable slide of the linear module (10) is connected to the movable frame (12), and four limiting slide rods (16) are symmetrically slidably arranged inside the inner fixing support plate (13), and the top of the limiting slide rods (16) is fixedly connected to the top support platform (15).
5. The slip casting device for ceramic flower pots according to claim 2, characterized in that: The top forming mold (21) has two symmetrically arranged grouting ports (22) inside, and the bottom forming mold (18) has symmetrically fixed positioning side blocks (23) on its outer side. The top of the top rotating disk (3) is symmetrically installed with four positioning seats (24) that cooperate with the positioning side blocks (23) by bolts.
6. The slip casting device for ceramic flower pots according to claim 1, characterized in that: The bottom of the inner fixed bracket (2) is equipped with a bottom fixed box (4). A rotating column (6) is rotatably arranged inside the bottom fixed box (4). The rotating column (6) is rotatably connected to the inner fixed bracket (2). The top of the rotating column (6) is fixedly connected to the top rotating disk (3). A second gear (7) is fixedly connected to the outside of the rotating column (6). A first gear (5) is rotatably arranged inside the bottom fixed box (4). The first gear (5) meshes with the second gear (7). A servo motor (8) is installed at the bottom of the bottom fixed box (4). The output end of the servo motor (8) is fixedly connected to the first gear (5).