Automobile air duct forming die cleaning device
Patent Information
- Application Number
- CN202521949828.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0004]高压水枪冲洗虽然能对模具表面的部分污染物起到冲刷作用,但对于顽固油污和附着在缝隙内的碎屑清理效果有限
本设计的一种汽车风管成型模具清洗装置,当对模具进行清洗时,先关闭活动门,使得成型机呈密封状态,避免后期水渍溅到外面,随后通过控制器开启第二伺服电机驱动其中一个丝杠,并通过两个齿轮带动两个丝杠同步反向旋转,从而驱动两个模具反向移动打开,这时可开启电动滑轨驱动滑块带动电推杆水平移,与此同时开启第一伺服电机驱动电推杆旋转,电推杆带动底部的蓄水桶同步旋转,此时将两个模具调节至与毛刷接触,蓄水桶在旋转的同时带动毛刷旋转对模具表面进行清洁,清洁的同时开启吸泵通过输送管将水输送至蓄水桶中,再通过喷孔喷洒出来,从而达到一边水洗一边通过毛刷刷洗,将顽固油污和附着在缝隙内的碎屑清理干净,清洗产生的污水流至凹槽中从排水口排出,清洁后可将毛刷移动至成型机后端处,不影响后期模具的使用,达到对模具上顽固油污和附着在缝隙内的碎屑清理效果。
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Figure CN224847448U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of mold cleaning equipment, and in particular to a cleaning device for automotive air duct forming molds. Background Technology
[0002] As an important component of automotive air conditioning and ventilation systems, the molding quality of automotive ducts directly affects the vehicle's performance and comfort. Automotive ducts are typically formed through injection molding or stamping using molds. During the long-term production process, plastic debris, oil, dust, and other contaminants can remain inside the mold cavity.
[0003] A Chinese patent number CN223000914U describes an automotive duct forming mold. This utility model, by setting an installation part, allows the end mold to be installed on the top and bottom of mold one and mold two via a snap-fit long plate. The frame is then placed close to the sides of mold one and mold two, and the snap-fit plate passes through the end buckle. Subsequently, pressing the switch activates telescopic rod one, causing the long plate to retract into the frame, moving the snap-fit plate and completing the snap-fit between the snap-fit plate and the end buckle. This completes the secure installation of the end mold, achieving the effect of convenient installation and disassembly of the end mold.
[0004] While high-pressure water jet cleaning can wash away some contaminants on the mold surface, it has limited effectiveness in cleaning stubborn oil stains and debris attached to crevices. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a cleaning device for automotive duct forming molds, which solves the problems mentioned in the background.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a cleaning device for automotive duct forming molds, comprising a forming machine, a groove at the bottom of the forming machine, a drain outlet at the bottom of the side end of the groove, two molds installed in the groove, a sliding opening at the top of the forming machine, an electric slide rail embedded in the sliding opening, a first servo motor slidably connected to the electric slide rail via a slider, an electric push rod rotatably connected to the bottom end of the slider, and the output end of the first servo motor connected to the electric push rod, a connector rotatably connected to the movable end of the electric push rod, a water storage tank rotatably connected to the bottom end of the connector, a brush sleeved on the surface of the water storage tank, multiple spray holes equidistantly opened on the surface of the water storage tank, a circular hole overlapping the spray holes on the brush, a water injection hole communicating with the inside of the water storage tank at the side end of the connector, a conveying pipe extending to the outside of the forming machine threadedly connected inside the water injection hole, and a water tank connected to the end of the conveying pipe away from the water injection hole via a suction pump.
[0007] As a further technical solution of this utility model, a guide rail is fixedly connected to the lower front end of the molding machine, and a transparent movable door is slidably connected inside the guide rail, with the upper part of the movable door slidably connected to the side end of the molding machine.
[0008] As a further technical solution of this utility model, the inner wall of the groove is symmetrically rotatably connected with a lead screw, and the two molds are respectively connected to the two lead screws by connecting blocks.
[0009] As a further technical solution of this utility model, gears are sleeved on the surfaces of the two lead screws located outside the molding machine, and the two gears are meshed and connected. A support plate is fixedly connected to the side end of the molding machine, and a second servo motor is fixedly connected to the support plate. The output end of the second servo motor is connected to one of the lead screws.
[0010] As a further technical solution of this utility model, the inner wall of the brush and the surface of the water storage tank are fixedly connected at equal intervals with multiple corresponding Velcro straps, and two corresponding Velcro straps are bonded together.
[0011] As a further technical solution of this utility model, the distance between the mold and the rear end of the forming machine is greater than the outer diameter of the brush.
[0012] As a further technical solution of this utility model, a controller for controlling the first servo motor, the electric push rod, the suction pump, and the second servo motor is fixedly connected to the molding machine.
[0013] This utility model provides a cleaning device for automotive air duct forming molds, which has the following advantages compared with the prior art: This design discloses a cleaning device for automotive duct forming molds. When cleaning the molds, the movable door is first closed to seal the forming machine and prevent water splashing outside. Then, the controller activates a second servo motor to drive one of the lead screws, which in turn drives two lead screws to rotate synchronously in opposite directions via two gears. This drives the two molds to move in opposite directions and open. At this point, an electric slide rail drives a slider to move an electric push rod horizontally. Simultaneously, the first servo motor activates to drive the electric push rod to rotate, which in turn drives a water tank at the bottom to rotate synchronously. The two molds are then adjusted to contact the brush. As the water tank rotates, it drives the brush to rotate, cleaning the mold surface. Simultaneously, a suction pump is activated to deliver water to the water tank through a delivery pipe, which is then sprayed out through nozzles. This achieves simultaneous water washing and brush cleaning, effectively removing stubborn oil stains and debris adhering to crevices. Wastewater from the cleaning process flows into a groove and is discharged from the drain. After cleaning, the brush can be moved to the rear end of the forming machine without affecting the subsequent use of the molds, achieving the desired cleaning effect for stubborn oil stains and debris adhering to crevices on the molds. Attached Figure Description
[0014] Figure 1 An isometric view of a molding die for an automotive duct molding die cleaning device; Figure 2 A schematic diagram of the internal structure of a molding die for an automotive duct molding die cleaning device; Figure 3A schematic diagram of a cleaning device for an automotive air duct forming mold cleaning device; Figure 4 This is a partial structural diagram of a cleaning device for an automotive duct forming mold cleaning apparatus.
[0015] In the diagram: 1. Molding machine; 2. Groove; 3. Mold; 4. Movable door; 5. Guide rail; 6. Electric push rod; 7. Electric slide rail; 8. Slider; 9. First servo motor; 10. Conveying pipe; 11. Drain outlet; 12. Connector; 13. Brush; 14. Water injection hole; 15. Spray nozzle; 16. Water storage tank; 17. Round hole; 19. Second servo motor; 20. Lead screw; 21. Gear. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-4 This utility model provides a technical solution for a cleaning device for automotive duct forming molds: It includes a forming machine 1, with a groove 2 at the bottom and a drain outlet 11 at the bottom side of the groove 2. Two molds 3 are installed inside the groove 2. A sliding opening is provided at the top of the forming machine 1, and an electric slide rail 7 is embedded within the sliding opening. A first servo motor 9 is slidably connected to the electric slide rail 7 via a slider 8. An electric push rod 6 is rotatably connected to the bottom of the slider 8, and the output end of the first servo motor 9 is connected to the electric push rod 6. The movable end of the 6 is rotatably connected to a connector 12, and the bottom end of the connector 12 is rotatably connected to a water storage tank 16. A brush 13 is fitted on the surface of the water storage tank 16, and multiple spray holes 15 are equidistantly opened on the surface of the water storage tank 16. A round hole 17 that coincides with the spray hole 15 is opened on the brush 13. A water injection hole 14 that communicates with the inside of the water storage tank 16 is opened on the side end of the connector 12. A conveying pipe 10 extending to the outside of the molding machine 1 is threadedly connected to the water injection hole 14, and the end of the conveying pipe 10 away from the water injection hole 14 is connected to a water tank through a suction pump. A controller is fixedly connected to the molding machine 1 to control the first servo motor 9, the electric push rod 6, the suction pump, and the second servo motor 19.
[0018] Please see Figure 1A guide rail 5 is fixedly connected to the lower front end of the molding machine 1. A transparent movable door 4 is slidably connected inside the guide rail 5, and the upper part of the movable door 4 is slidably connected to the side end of the molding machine 1. A lead screw 20 is symmetrically rotatably connected to the inner wall of the groove 2, and two molds 3 are respectively threaded to the two lead screws 20 through connecting blocks. Gears 21 are sleeved on the surface of the two lead screws 20 located outside the molding machine 1, and the two gears 21 are meshed. A support plate is fixedly connected to the side end of the molding machine 1, and a second servo motor 19 is fixedly connected to the support plate. The output end of the second servo motor 19 is connected to one of the lead screws 20.
[0019] Please see Figure 2 and Figure 4 The inner wall of the brush 13 is fixedly connected to the surface of the water tank 16 at equal intervals with multiple corresponding Velcro straps, and two corresponding Velcro straps are bonded together. The distance between the mold 3 and the rear end of the forming machine 1 is greater than the outer diameter of the brush 13.
[0020] The working principle of this utility model is as follows: When cleaning the mold 3, first close the movable door 4 to seal the molding machine 1 and prevent water from splashing out later. Then, the controller starts the second servo motor 19 to drive one of the lead screws 20, and through the two gears 21, drives the two lead screws 20 to rotate synchronously in opposite directions, thereby driving the two molds 3 to move in opposite directions and open. At this time, the electric slide rail 7 can be activated to drive the slider 8 to move the electric push rod 6 horizontally. At the same time, the first servo motor 9 is activated to drive the electric push rod 6 to rotate. The electric push rod 6 drives the water tank 16 at the bottom to rotate synchronously. At this time, the two molds 3 are adjusted to contact the brush 13. As the water tank 16 rotates, it drives the brush 13 to rotate to clean the surface of the molds 3. While cleaning, the suction pump is turned on to deliver water to the water storage tank 16 through the delivery pipe 10, and then spray it out through the spray hole 15. This achieves the effect of washing with water while brushing with the brush 13, cleaning away stubborn oil stains and debris attached to the crevices. The wastewater generated during cleaning flows into the groove 2 and is discharged from the drain outlet 11. After cleaning, the brush 13 can be moved to the rear end of the molding machine 1. Since the distance between the mold 3 and the rear end of the molding machine 1 is greater than the outer diameter of the brush 13, the brush 13 will not affect the subsequent use of the mold 3 when it stays here. When the brush 13 is used for a long time, the Velcro can be removed to clean and replace the brush 13. Through the above cleaning mechanism, the stubborn oil stains and debris attached to the crevices on the mold 3 can be cleaned.
[0021] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.
Claims
1. A cleaning device for automotive duct forming molds, comprising a forming machine (1), characterized in that, The molding machine (1) has a groove (2) at the bottom and a drain outlet (11) at the bottom of the side end of the groove (2). Two molds (3) are installed in the groove (2). The molding machine (1) has a sliding opening at the top. An electric slide rail (7) is embedded in the sliding opening. A first servo motor (9) is slidably connected to the electric slide rail (7) via a slider (8). An electric push rod (6) is rotatably connected to the bottom end of the slider (8). The output end of the first servo motor (9) is connected to the electric push rod (6). A connector (12) is rotatably connected to the movable end of the electric push rod (6). The bottom end of the connector (12) is rotatably connected to a water storage tank (16). A brush (13) is fitted on the surface of the water storage tank (16). Multiple spray holes (15) are equidistantly opened on the surface of the water storage tank (16). A round hole (17) that coincides with the spray hole (15) is opened on the brush (13). A water injection hole (14) communicating with the inside of the water storage tank (16) is opened on the side end of the connector (12). A conveying pipe (10) extending to the outside of the molding machine (1) is threaded in the water injection hole (14). The end of the conveying pipe (10) away from the water injection hole (14) is connected to a water tank through a suction pump.
2. The cleaning device for automotive duct forming molds according to claim 1, characterized in that, A guide rail (5) is fixedly connected to the lower front end of the molding machine (1). A transparent movable door (4) is slidably connected inside the guide rail (5), and the upper part of the movable door (4) is slidably connected to the side end of the molding machine (1).
3. The cleaning device for automotive duct forming molds according to claim 1, characterized in that, The groove (2) is symmetrically rotatably connected to a lead screw (20), and the two molds (3) are respectively threadedly connected to the two lead screws (20) through connecting blocks.
4. The automotive duct forming mold cleaning device according to claim 3, characterized in that, Two lead screws (20) located outside the molding machine (1) are fitted with gears (21), and the two gears (21) are meshed together. A support plate is fixedly connected to the side of the molding machine (1), and a second servo motor (19) is fixedly connected to the support plate. The output end of the second servo motor (19) is connected to one of the lead screws (20).
5. The cleaning device for automotive duct forming molds according to claim 1, characterized in that, The inner wall of the brush (13) is fixedly connected to the surface of the water tank (16) at equal distances with multiple corresponding Velcro straps, and two corresponding Velcro straps are stuck together.
6. The cleaning device for automotive duct forming molds according to claim 1, characterized in that, The distance between the mold (3) and the rear end of the molding machine (1) is greater than the outer diameter of the brush (13).
7. The cleaning device for automotive duct forming molds according to claim 4, characterized in that, The molding machine (1) is fixedly connected to a controller that controls the first servo motor (9), the electric push rod (6), the suction pump, and the second servo motor (19).
Citation Information
Patent Citations
Automobile air duct forming die
CN223000914U