Material collection mechanism for multi-cavity injection molded products
Patent Information
- Application Number
- CN202522715161.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-22
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-12-22
AI Technical Summary
传统装置通常采用单一传送带或人工分拣,导致效率低下、产品损伤率高,且难以适应不同尺寸和形状的模穴产品
通过设置可调距离的导向板和旋转拨轮,实现按模穴位置精确均匀分离产品,避免人工干预,集成视觉传感器与第二电动推杆,实时识别产品缺陷,并且将其推入到第一收集箱的内部,通过设置的聚氨酯泡沫层和倾斜滑道,有效吸收产品跌落冲击,减少表面损伤。
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Figure CN224847491U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of injection molding auxiliary equipment, specifically relating to a material receiving mechanism for multi-cavity injection molded products. Background Technology
[0002] Multi-cavity injection molding (also known as multi-mold injection molding) is an injection molding process that uses a mold with multiple cavities (multi-cavity mold) to simultaneously produce multiple plastic products. This method significantly improves production efficiency and reduces the cost per unit product, and is widely used in mass production scenarios. However, in the field of injection molding, the receiving process for multi-cavity injection molded products (such as connectors and electronic components) presents significant problems. Traditional equipment typically uses a single conveyor belt or manual sorting, resulting in low efficiency, high product damage rates, and difficulty in adapting to molded products of different sizes and shapes. For example, in existing technologies, conveyor belt designs lack guarantees for product stability, making them prone to deviation or collision during high-speed transport, causing surface scratches or deformation. Furthermore, manual sorting is not only labor-intensive but also prone to product classification chaos due to operational errors, affecting subsequent packaging efficiency. These defects severely restrict the automation level and product quality consistency of injection molding production lines. Therefore, we propose a receiving mechanism for multi-cavity injection molded products. Utility Model Content
[0003] The purpose of this invention is to provide a material receiving mechanism for multi-cavity injection molded products, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a material receiving mechanism for multi-cavity injection molded products, comprising a support frame, a conveyor belt assembly installed on the inner side of the support frame, first fixed plates symmetrically installed on the upper two sides of the support frame, a first electric push rod fixedly installed on the outer side of the first fixed plate, a connecting shaft slidably passing through the surface of the first fixed plate, one side of the connecting shaft being fixedly connected to the output end of the first electric push rod, a guide plate fixedly installed at the end of the connecting shaft, a guide plate fixedly connected to one end of the guide plate, a fixed shaft fixedly installed on one side of the upper end of the guide plate, a dial wheel rotatably mounted on the surface of the fixed shaft, and a second collection box provided below one side of the support frame.
[0005] Preferably, a fixing frame is fixedly installed on one side of the upper end of the support frame, a vision sensor is installed at the bottom of the fixing frame, a second fixing plate is installed on one side of the support frame, a second electric push rod is installed on the outer side of the second fixing plate, a push plate is fixedly connected to the output end of the second electric push rod, and a first collection box is installed on the outer side of the support frame.
[0006] Preferably, a protective pad is installed on one side surface of the push plate, an inclined slide is connected between one end of the support frame and the second collection box, and a polyurethane foam layer is provided on the inner bottom of the second collection box.
[0007] Preferably, guide rods are symmetrically slidably inserted on both sides of the first fixing plate, one end of the guide rod is fixedly connected to one side of the guide plate, and a limit block is fixedly installed on the other end of the guide rod.
[0008] Preferably, a back-end control center is installed on one side of the support frame, and a human-machine interface is provided on one side of the back-end control center.
[0009] Preferably, each of the four bottom corners of the support frame is fixedly installed with a column, and a rubber pad is fixedly installed at the bottom end of each column.
[0010] Compared with the prior art, the beneficial effects of this utility model are: By setting an adjustable guide plate and rotating wheel, products can be accurately and evenly separated at the mold cavity position, avoiding manual intervention. The integrated vision sensor and second electric push rod can identify product defects in real time and push them into the interior of the first collection box. The polyurethane foam layer and inclined slide effectively absorb the impact of product drops and reduce surface damage. Attached Figure Description
[0011] Figure 1 This is a front structural diagram of the present invention; Figure 2 This is a schematic diagram of the overall structure of this utility model; Figure 3 This is a top view of the structure of this utility model; Figure 4 This is a side view of the present invention.
[0012] In the diagram: 1. Support frame; 2. Conveyor belt assembly; 3. First fixed plate; 4. First electric push rod; 5. Connecting shaft; 6. Guide plate; 7. Guide rod; 8. Limiting block; 9. Flow guide plate; 10. Fixed shaft; 11. Dial wheel; 12. Fixed frame; 13. Vision sensor; 14. Second fixed plate; 15. Second electric push rod; 16. Push plate; 17. Protective pad; 18. First collection box; 19. Inclined slide; 20. Second collection box; 21. Polyurethane foam layer; 22. Back-end control center; 23. Human-machine interface; 24. Column; 25. Rubber pad. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1-4 This utility model provides a technical solution: a material receiving mechanism for multi-cavity injection molded products, including a support frame 1, a conveyor belt assembly 2 installed on the inner side of the support frame 1, first fixing plates 3 symmetrically installed on the upper two sides of the support frame 1, a first electric push rod 4 fixedly installed on the outer side of the first fixing plate 3, a connecting shaft 5 slidably passing through the surface of the first fixing plate 3, one side of the connecting shaft 5 being fixedly connected to the output end of the first electric push rod 4, a guide plate 6 fixedly installed at the end of the connecting shaft 5, a guide plate 9 fixedly connected to one end of the guide plate 6, a fixed shaft 10 fixedly installed on one side of the upper end of the guide plate 6, a dial wheel 11 rotatably installed on the surface of the fixed shaft 10, and a second collection box 20 provided below one side of the support frame 1.
[0015] Specifically, a fixed frame 12 is fixedly installed on one side of the upper end of the support frame 1, a vision sensor 13 is installed at the bottom of the fixed frame 12, a second fixed plate 14 is installed on one side of the support frame 1, a second electric push rod 15 is installed on the outside of the second fixed plate 14, a push plate 16 is fixedly connected to the output end of the second electric push rod 15, and a first collection box 18 is installed on the outer side of the support frame 1.
[0016] Specifically, a protective pad 17 is installed on one side surface of the push plate 16, an inclined slide 19 is connected between one end of the support frame 1 and the second collection box 20, and a polyurethane foam layer 21 is provided on the inner bottom of the second collection box 20.
[0017] Specifically, guide rods 7 are symmetrically slidably inserted on both sides of the first fixed plate 3. One end of the guide rod 7 is fixedly connected to one side of the guide plate 6, and a limit block 8 is fixedly installed on the other end of the guide rod 7.
[0018] Specifically, a back-end control center 22 is installed on one side of the support frame 1, and a human-computer interaction interface 23 is set on one side of the back-end control center 22.
[0019] Specifically, each of the four corners of the bottom of the support frame 1 is fixedly installed with a column 24, and a rubber pad 25 is fixedly installed at the bottom of the column 24.
[0020] In this embodiment, the support frame 1 and conveyor belt assembly 2 facilitate the reception of multi-cavity connector products output from the injection molding machine. According to the product cavity spacing, the first electric push rod 4 drives the guide plate 6 to move, which can automatically adjust the spacing between the guide plates 6. The moving products will drive the dial wheel 11 to rotate automatically. The dial wheel 11 can automatically adjust the distance between products to be uniform. The vision sensor 13 can automatically detect the products passing below, identify surface scratches, and trigger the sorting signal. After that, the background control center 22 will start the second electric push rod 15 to drive the push plate 16 to automatically push the unqualified products into the first collection box 18. The qualified products will enter the interior of the second collection box 20 through the inclined slide 19. The guide rod 7 increases the stability of the guide plate 6 during movement, and the polyurethane foam layer 21 can buffer and shock absorb the falling products.
[0021] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A receiving mechanism for multi-cavity injection molded products, comprising a support frame (1), characterized in that: A conveyor belt assembly (2) is installed on the inner side of the support frame (1). A first fixing plate (3) is symmetrically installed on both sides above the support frame (1). A first electric push rod (4) is fixedly installed on the outer side of the first fixing plate (3). A connecting shaft (5) is slidably passed through the surface of the first fixing plate (3). One side of the connecting shaft (5) is fixedly connected to the output end of the first electric push rod (4). A guide plate (6) is fixedly installed at the end of the connecting shaft (5). A guide plate (9) is fixedly connected at one end of the guide plate (6). A fixing shaft (10) is fixedly installed on one side of the upper end of the guide plate (6). A dial wheel (11) is fixedly installed on the surface of the fixing shaft (10) for limiting rotation. A second collection box (20) is provided below one side of the support frame (1).
2. The material receiving mechanism for multi-cavity injection molded products according to claim 1, characterized in that: A fixed frame (12) is fixedly installed on one side of the upper end of the support frame (1). A vision sensor (13) is installed at the bottom of the fixed frame (12). A second fixed plate (14) is installed on one side of the support frame (1). A second electric push rod (15) is installed on the outside of the second fixed plate (14). A push plate (16) is fixedly connected to the output end of the second electric push rod (15). A first collection box (18) is installed on the outer side of the support frame (1).
3. The material receiving mechanism for multi-cavity injection molded products according to claim 2, characterized in that: A protective pad (17) is installed on one side surface of the push plate (16), and an inclined slide (19) is connected between one end of the support frame (1) and the second collection box (20). A polyurethane foam layer (21) is provided on the inner bottom of the second collection box (20).
4. The material receiving mechanism for multi-cavity injection molded products according to claim 1, characterized in that: Guide rods (7) are symmetrically slidably passed through both sides of the first fixing plate (3). One end of the guide rod (7) is fixedly connected to one side of the guide plate (6), and a limit block (8) is fixedly installed at the other end of the guide rod (7).
5. The material receiving mechanism for multi-cavity injection molded products according to claim 1, characterized in that: A back-end control center (22) is installed on one side of the support frame (1), and a human-computer interaction interface (23) is provided on one side of the back-end control center (22).
6. The material receiving mechanism for multi-cavity injection molded products according to claim 1, characterized in that: The support frame (1) has four columns (24) fixedly installed at the bottom corners, and rubber pads (25) are fixedly installed at the bottom of the columns (24).