Aspherical lens high-transmittance composite coating injection mold

Abstract

The utility model relates to the technical field of lens production and processing, disclose non -spherical lens high light -transmitting composite coating injection mold, including lower mould base and upper mould base, the top of lower mould base is provided with upper mould base, the utility model discloses mould installation uses, after the water pump input end liquid suction pipe is connected in the coating use liquid storage jar, before the upper mould base and lower mould base close mould, can pass through the control water pump starting and draw the membrane liquid into and pass through the water outlet pipe, three -way one and hose one delivery enter the inside of two groups of liquid distribution pipe, and can pass through a plurality of shower nozzles one atomization and spray on the outside of upper mould main part and the inside of mould cavity, can control servo motor starting drive mounting plate simultaneously and move in the inside of mounting frame back and forth, and can drive a plurality of shower nozzles one forward movement simultaneously, can evenly spray coating liquid on the outside of upper mould main part and the inside of mould cavity, can then close mould injection moulding, reduce processing procedure, improve the production efficiency of non -spherical lens.

Description

Technical Field

[0001] This utility model relates to the field of lens manufacturing and processing technology, specifically to an injection mold for high-transmittance composite coating of aspherical lenses. Background Technology

[0002] Aspherical lenses are optical elements designed to alter the curvature of traditional spherical lenses. Their surface curvature gradually changes from the center to the edge, effectively reducing aberrations and distortion, and improving visual quality. In the mass production of aspherical lenses, injection molds are typically used to ensure dimensional quality. After processing the lenses using these molds, a coating process is usually performed to improve light transmission. This coating process requires transferring the lens to another location for further processing, making the overall lens manufacturing process cumbersome and time-consuming, thus presenting some drawbacks.

[0003] Now, a novel high-transmittance composite coating injection mold for aspherical lenses is proposed to address the above-mentioned shortcomings. Utility Model Content

[0004] The purpose of this invention is to provide a high-transmittance composite coating injection mold for aspherical lenses, so as to solve the problem of the cumbersome and time-consuming overall lens processing process mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-transmittance composite coating injection mold for aspherical lenses, comprising a lower mold base and an upper mold base. The upper mold base is located at the top of the lower mold base. A mounting bracket is fixedly installed on the outer side of the top of the lower mold base, and a mounting plate is horizontally arranged between the two sides inside the mounting bracket. Liquid distribution pipes are horizontally fixed at the rear ends of the top and bottom of the mounting plate, and several nozzles are fixedly installed on the liquid distribution pipes. A servo motor is fixedly installed at the rear end of the right side of the mounting bracket, and a controller is fixedly installed on the right side of the rear end of the mounting bracket. A water pump is fixedly installed at the middle position of the rear end of the mounting frame, and a water outlet pipe is fixedly installed at the output end of the water pump. A T-junction is fixedly installed at the front end of the water outlet pipe, and a flexible hose is fixedly installed at the top and bottom of the front end of the T-junction. Screws are movably installed on both sides inside the mounting frame, and threaded sleeves are connected to the external threads of the screws. The rear ends of the two sets of screws pass through the rear end of the mounting frame and are fixed with a bevel gear. A connecting shaft is movably installed laterally inside the rear end of the mounting frame, and bevel gears are fixed on both sides of the external surface of the connecting shaft.

[0006] As a further technical solution of this utility model, the right side of the threaded sleeve on the left side penetrates the left side of the mounting bracket and is fixedly connected to the left side of the mounting plate, and the left side of the threaded sleeve on the right side penetrates the right side of the mounting bracket and is fixedly connected to the right side of the mounting plate.

[0007] As a further technical solution of this utility model, the right side of the connecting shaft passes through the inside of the right side of the mounting bracket, the output shaft of the servo motor is fixedly connected to the right side of the connecting shaft, and the second bevel gear is meshed with the first bevel gear.

[0008] As a further technical solution of this utility model, a plurality of the nozzles are distributed at equal intervals on the liquid distribution pipe, the front ends of the two sets of hoses are fixedly connected to the rear ends of the two sets of liquid distribution pipes respectively, and a liquid extraction pipe is installed and fixed at the input end of the water pump. The liquid distribution pipe and the nozzles are symmetrically arranged about the horizontal center line of the mounting plate.

[0009] As a further technical solution of this utility model, the front ends of the top and bottom of the mounting plate are respectively horizontally fixed with air distribution pipes, and a number of nozzles are fixed on the air distribution pipes. An air pump is fixed on the left side of the rear end of the mounting frame, and an air outlet pipe is fixed on the output end of the air pump. A T-junction is fixed on the front end of the air outlet pipe, and flexible hoses are fixed on the top and bottom of the front end of the T-junction.

[0010] As a further technical solution of this utility model, a plurality of the nozzles are distributed at equal intervals on the air distribution pipe, and the air distribution pipe and the nozzles are respectively symmetrically arranged about the horizontal center line of the mounting plate.

[0011] As a further technical solution of this utility model, the front ends of the two sets of hoses are respectively installed and fixed between the left sides of the two sets of air distribution pipes.

[0012] As a further technical solution of this utility model, two sets of fixing seats are fixed to the front and rear sides of the lower mold base respectively, and a guide post is vertically fixed to the top of the fixing seat. Two sets of sliding sleeves are fixed to the front and rear sides of the upper mold base respectively. The guide post penetrates the interior of the sliding sleeve. An injection port is provided at the top of the upper mold base. An upper mold body is fixed at the bottom of the upper mold base. A mold cavity is provided inside the top of the lower mold base.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: By providing a lower mold base, mounting frame, mounting plate, liquid distribution pipe, nozzle one, hose one, tee one, water outlet pipe, water pump, controller, servo motor, threaded sleeve, bevel gear one, bevel gear two, and connecting shaft, when the mold is installed and used, after connecting the liquid extraction pipe at the input end of the water pump to the storage tank of the coating solution, before the upper and lower mold bases are closed, the water pump can be started to draw the coating solution in and deliver it into the interior of the upper and lower liquid distribution pipes through the water outlet pipe, tee one, and hose one, and it can be sprayed through several nozzles. The coating liquid is sprayed onto the outer side of the upper mold body and the inner side of the mold cavity. At the same time, the connecting shaft can be driven to rotate by controlling the servo motor. While the connecting shaft rotates, the meshing bevel gears 2 and 1 can drive the left and right sets of lead screws to rotate synchronously. The rotation of the lead screws can drive the mounting plate to move forward inside the mounting frame by using the threaded sleeve, and at the same time drive several upper and lower nozzles to move forward. The coating liquid can be evenly sprayed onto the outer side of the upper mold body and the inner side of the mold cavity. After that, the mold can be closed and injection molded, reducing the processing steps, integrating injection molding production, and improving the production efficiency of aspherical lenses.

[0014] Equipped with a mounting plate, mounting bracket, hose 2, tee 2, air outlet pipe, and air pump, the mold can be pressurized by controlling the air pump before injection molding. The pressurized air can then be delivered into the upper and lower air groups through the air outlet pipe, tee 2, and hose 2. Several nozzles 2 can spray air onto the outside of the upper mold body and the inside of the mold cavity. During the back-and-forth movement of the mounting plate, the mold surface can be cleaned by blowing, reducing surface residue and lens contamination. Attached Figure Description

[0015] Figure 1 This is a frontal cross-sectional view of the present invention.

[0016] Figure 2 This is a top view of the structure of this utility model;

[0017] Figure 3 This is a top view of a partial cross-sectional structure of the mounting bracket of this utility model;

[0018] Figure 4 This is a side view of the mounting bracket structure of this utility model.

[0019] In the diagram: 1. Lower mold base; 2. Fixed base; 3. Guide post; 4. Mounting bracket; 5. Sliding sleeve; 6. Upper mold base; 7. Injection port; 8. Upper mold body; 9. Mounting plate; 10. Liquid distribution pipe; 11. Nozzle 1; 12. Mold cavity; 13. Air distribution pipe; 14. Nozzle 2; 15. Hose 2; 16. T-joint 2; 17. Air outlet pipe; 18. Air pump; 19. Hose 1; 20. T-joint 1; 21. Water outlet pipe; 22. Water pump; 23. Controller; 24. Servo motor; 25. Lead screw; 26. Threaded sleeve; 27. Bevel gear 1; 28. Bevel gear 2; 29. ​​Connecting shaft. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides an embodiment of an injection mold for high-transmittance composite coating of aspherical lenses, including a lower mold base 1 and an upper mold base 6. The upper mold base 6 is provided at the top of the lower mold base 1. A mounting bracket 4 is fixedly installed on the outer side of the top of the lower mold base 1, and a mounting plate 9 is horizontally arranged between the two sides inside the mounting bracket 4. Liquid distribution pipes 10 are horizontally fixed at the rear ends of the top and bottom of the mounting plate 9, and a plurality of nozzles 11 are fixedly installed on the liquid distribution pipes 10. A servo motor 24 is fixedly installed at the rear end of the right side of the mounting bracket 4, and a controller 23 is fixedly installed on the right side of the rear end of the mounting bracket 4. The middle position of the rear end of the mounting bracket 4 is... A water pump 22 is installed and fixed at the location, and a water outlet pipe 21 is installed and fixed at the output end of the water pump 22. A tee 20 is installed and fixed at the front end of the water outlet pipe 21, and a hose 19 is installed and fixed at the top and bottom of the front end of the tee 20. Screws 25 are movably installed on both sides inside the mounting frame 4, and threaded sleeves 26 are threaded to the outside of the screws 25. The rear ends of the two sets of screws 25 pass through the rear end of the mounting frame 4 and are fixed with bevel gears 27. A connecting shaft 29 is movably installed laterally inside the rear end of the mounting frame 4, and bevel gears 28 are fixed on both sides outside the connecting shaft 29.

[0022] The right side of the left threaded sleeve 26 passes through the left side of the mounting bracket 4 and is fixedly connected to the left side of the mounting plate 9. The left side of the right threaded sleeve 26 passes through the right side of the mounting bracket 4 and is fixedly connected to the right side of the mounting plate 9. The right side of the connecting shaft 29 passes through the inside of the right side of the mounting bracket 4. The output shaft of the servo motor 24 is fixedly connected to the right side of the connecting shaft 29. The bevel gear 28 and the bevel gear 27 are meshed. Several nozzles 11 are evenly distributed on the liquid distribution pipe 10. The front ends of the two sets of hoses 19 are fixedly connected to the rear ends of the two sets of liquid distribution pipes 10 respectively. A liquid extraction pipe is installed and fixed at the input end of the water pump 22. The liquid distribution pipe 10 and the nozzles 11 are symmetrically arranged about the horizontal center line of the mounting plate 9.

[0023] Specifically, such as Figures 1-4 As shown, after the water pump 22 is connected to the liquid storage tank for coating, before the upper mold base 6 and the lower mold base 1 are closed, the water pump 22 can be started to draw the coating liquid in and deliver it into the interior of the upper and lower component liquid pipes 10 through the water outlet pipe 21, the three-way valve 20 and the hose 19. It can also be atomized and sprayed onto the outer side of the upper mold body 8 and the inner side of the mold cavity 12 through several nozzles 11. At the same time, the servo motor 24 can be started to drive the connecting shaft 29 to rotate. When the connecting shaft 29 rotates, the meshing bevel gear 28 and bevel gear 27 can drive the left and right sets of lead screws 25 to rotate synchronously. When the lead screws 25 rotate, the threaded sleeve 26 can drive the mounting plate 9 to move forward inside the mounting frame 4, and at the same time drive the upper and lower nozzles 11 to move forward. The coating liquid can be evenly sprayed onto the outer side of the upper mold body 8 and the inner side of the mold cavity 12. Then, the mold is closed and injection molding is performed, which reduces the time spent on the subsequent coating processing steps.

[0024] The top and bottom front ends of the mounting plate 9 are respectively horizontally fixed with air distribution pipes 13, and several nozzles 14 are fixed on the air distribution pipes 13. The left side of the rear end of the mounting frame 4 is fixed with an air pump 18, and the output end of the air pump 18 is fixed with an air outlet pipe 17. The front end of the air outlet pipe 17 is fixed with a tee 16, and the top and bottom of the front end of the tee 16 are respectively fixed with hoses 15. Several nozzles 14 are evenly distributed on the air distribution pipes 13. The air distribution pipes 13 and nozzles 14 are symmetrically arranged about the horizontal center line of the mounting plate 9. The front ends of the two sets of hoses 15 are respectively fixed between the left side of the two sets of air distribution pipes 13.

[0025] Specifically, such as Figures 1-4 As shown, the air pump 18 can be controlled to start pressurizing air, and the pressurized air can be delivered into the interior of the upper and lower air groups 13 through the air outlet pipe 17, the three-way valve 2 16 and the hose 2 15. Several nozzles 2 14 can spray out on the outside of the upper mold body 8 and the inside of the mold cavity 12. During the back and forth movement of the mounting plate 9, the surface of the mold can be cleaned by auxiliary blowing.

[0026] Two sets of fixing seats 2 are fixed to the front and back on both sides of the lower mold base 1, and a guide post 3 is fixed vertically at the top of the fixing seat 2. Two sets of sliding sleeves 5 are fixed to the front and back on both sides of the upper mold base 6. The guide post 3 passes through the interior of the sliding sleeve 5. An injection port 7 is provided at the top of the upper mold base 6. An upper mold body 8 is fixed at the bottom of the upper mold base 6. A mold cavity 12 is provided inside the top of the lower mold base 1.

[0027] Working principle: When the mold is installed and used, after the liquid extraction pipe of the water pump 22 is connected to the storage tank of the coating liquid, before the upper mold base 6 and the lower mold base 1 are closed, the water pump 22 can be started to draw in the coating liquid and deliver it into the interior of the upper and lower component liquid pipes 10 through the water outlet pipe 21, the three-way valve 20 and the hose 19. It can also be atomized and sprayed onto the outer side of the upper mold body 8 and the inner side of the mold cavity 12 through several nozzles 11. At the same time, the servo motor 24 can be started to drive the connecting shaft 29 to rotate. When the connecting shaft 29 rotates, the meshing bevel gear 28 and bevel gear 27 can drive the left and right sets of lead screws 25 to rotate synchronously. When the lead screws 25 rotate, the threaded sleeve 26 can drive the mounting plate 9 to move forward inside the mounting frame 4, and at the same time drive the upper and lower nozzles 11 to move forward, so that the coating liquid can be evenly sprayed onto the outer side of the upper mold body 8 and the inner side of the mold cavity 12. After that, the mold can be closed and injection molding can be carried out, which is a high-efficiency injection molding production process. Simultaneously, before the film liquid spraying treatment, the air pump 18 can be controlled to start pressurizing air, and the pressurized air is delivered into the interior of the upper and lower air pipes 13 through the air outlet pipe 17, the three-way valve 2 16 and the hose 2 15. Several nozzles 2 14 can spray out on the outside of the upper mold body 8 and the inside of the mold cavity 12. During the back and forth movement of the mounting plate 9, the surface of the mold can be assisted by blowing and cleaning.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An injection mold for high-transmittance composite coating of aspherical lenses, comprising a lower mold base (1) and an upper mold base (6), characterized in that: The upper mold base (6) is provided at the top of the lower mold base (1). A mounting bracket (4) is fixed on the outer side of the top of the lower mold base (1). A mounting plate (9) is horizontally arranged between the two sides inside the mounting bracket (4). A liquid distribution pipe (10) is horizontally fixed at the rear ends of the top and bottom of the mounting plate (9). Several nozzles (11) are fixed on the liquid distribution pipe (10). A servo motor (24) is fixed on the rear end of the right side of the mounting bracket (4). A controller (23) is fixed on the right side of the rear end of the mounting bracket (4). A water pump (22) is fixed at the middle position of the rear end of the mounting bracket (4). The output of the water pump (22) is... A water outlet pipe (21) is fixedly installed at the end. A T-junction (20) is fixedly installed at the front end of the water outlet pipe (21). A flexible hose (19) is fixedly installed at the top and bottom of the front end of the T-junction (20). A screw rod (25) is movably installed on both sides inside the mounting frame (4). A threaded sleeve (26) is threadedly connected to the outside of the screw rod (25). The rear ends of the two sets of screw rods (25) pass through the rear end inside the mounting frame (4) and are fixed with a bevel gear (27). A connecting shaft (29) is movably installed laterally inside the rear end of the mounting frame (4). A bevel gear (28) is fixed on both sides outside the connecting shaft (29).

2. The injection mold for high-transmittance composite coating of aspherical lenses according to claim 1, characterized in that: The right side of the threaded sleeve (26) on the left side penetrates the left side of the mounting bracket (4) and is fixedly connected to the left side of the mounting plate (9). The left side of the threaded sleeve (26) on the right side penetrates the right side of the mounting bracket (4) and is fixedly connected to the right side of the mounting plate (9).

3. The injection mold for high-transmittance composite coating of aspherical lenses according to claim 2, characterized in that: The right side of the connecting shaft (29) passes through the inside of the right side of the mounting bracket (4), the output shaft of the servo motor (24) is fixedly connected to the right side of the connecting shaft (29), and the second bevel gear (28) is meshed with the first bevel gear (27).

4. The injection mold for high-transmittance composite coating of aspherical lenses according to claim 1, characterized in that: Several nozzles (11) are evenly distributed on the liquid distribution pipe (10). The front ends of two sets of hoses (19) are fixedly connected to the rear ends of the two sets of liquid distribution pipes (10). A liquid extraction pipe is installed and fixed at the input end of the water pump (22). The liquid distribution pipe (10) and nozzles (11) are symmetrically arranged about the horizontal center line of the mounting plate (9).

5. The injection mold for high-transmittance composite coating of aspherical lenses according to claim 1, characterized in that: The top and bottom front ends of the mounting plate (9) are respectively horizontally fixed with air distribution pipes (13), and several nozzles (14) are fixed on the air distribution pipes (13). An air pump (18) is fixed on the left side of the rear end of the mounting frame (4), and an air outlet pipe (17) is fixed on the output end of the air pump (18). A three-way connector (16) is fixed on the front end of the air outlet pipe (17), and a flexible hose (15) is fixed on the top and bottom of the front end of the three-way connector (16).

6. The injection mold for high-transmittance composite coating of aspherical lenses according to claim 5, characterized in that: Several nozzles (14) are distributed at equal intervals on the air distribution pipe (13), and the air distribution pipe (13) and nozzles (14) are symmetrically arranged about the horizontal center line of the mounting plate (9).

7. The injection mold for high-transmittance composite coating of aspherical lenses according to claim 5, characterized in that: The front ends of the two sets of hoses (15) are respectively installed and fixed between the left sides of the two sets of air distribution pipes (13).

8. The injection mold for high-transmittance composite coating of aspherical lenses according to claim 1, characterized in that: The lower mold base (1) has two sets of fixing seats (2) fixed on its two sides, one in front and one behind, and a guide post (3) is fixed vertically at the top of the fixing seat (2). The upper mold base (6) has two sets of sliding sleeves (5) fixed on its two sides, one in front and one behind. The guide post (3) penetrates the interior of the sliding sleeve (5). The upper mold base (6) has an injection port (7) at its top. The upper mold body (8) is fixed at the bottom of the upper mold base (6). The lower mold base (1) has a mold cavity (12) inside its top.

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