Molded die cutting device
Patent Information
- Application Number
- CN202522446146.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-18
AI Technical Summary
目前,存在的问题是对注塑件冲切收集后,左右对称(对应于肩带的左侧和右侧,因此为两个不同的结构)的注塑件混在一起,需要人工分拣将左右对称的注塑件分开,费时费力
[0015]上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。
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Figure CN224847534U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of die-cutting technology, specifically to a die-cutting apparatus. Background Technology
[0002] Currently, some plastic fasteners (or accessories made of other materials) have a symmetrical structure. After injection molding, the symmetrical injection molded parts are connected by a connecting frame. The connecting frame is the excess part formed when the injection mold pours material from the gate and simultaneously casts the two symmetrical injection molded parts. After injection molding, the connecting frame needs to be separated from the symmetrical injection molded parts. Currently, this connecting frame is cut off using a die-cutting machine to achieve the die-cutting and collection of the injection molded parts. The current problem is that after the injection molded parts are die-cut and collected, the symmetrical injection molded parts (corresponding to the left and right sides of the shoulder strap, thus two different structures) are mixed together, requiring manual sorting to separate the symmetrical injection molded parts, which is time-consuming and labor-intensive. Utility Model Content
[0003] In view of the above problems, this application provides a die-cutting device. After the first part and the second part are die-cut, the first part and the second part with different structures are discharged from the corresponding guide plates by setting the first guide plate and the second guide plate, so as to realize the classification and collection of the first part and the second part and save the trouble of manual sorting.
[0004] According to an embodiment of this application, a die-cutting apparatus is provided for stamping and dispensing workpieces to be processed. The workpieces to be processed include a connecting frame and a first part and a second part connected to the connecting frame. The first part and the second part have different structures. The die-cutting apparatus includes: The material distribution mechanism includes a support plate, a first guide plate, and a second guide plate. The support plate is configured to place the parts to be processed. The support plate has a first guide port and a second guide port that are spaced apart from each other. The first guide port and the second guide port are respectively configured to output the first part and the second part in a one-to-one correspondence. The first guide port is connected to the first guide plate, and the second guide port is connected to the second guide plate. Punching mechanism; The drive mechanism is connected to the punching mechanism and drives the punching mechanism to move to separate the first part and the second part from the connecting frame. The separated first part and the second part fall onto the first guide plate and the second guide plate respectively through the first guide port and the second guide port.
[0005] The punching mechanism is driven by the drive mechanism to punch the first part and the second part off the connecting frame. The first part is discharged through the first guide port and the first guide plate, and the second part is discharged through the second guide port and the second guide plate. This achieves the classification and collection of the first part and the second part with different structures. Compared with the existing technology, it can avoid the first part and the second part from being mixed together, so as to save the trouble of manual sorting and save time and effort.
[0006] In some embodiments, the die-cutting apparatus has a height direction, with a first guide plate and a second guide plate spaced apart in the height direction. The second guide plate is located above the first guide plate. The die-cutting apparatus also has a guide tube with open ends, which passes through the second guide plate. The first end of the guide tube is connected to a first guide port, and the second end of the guide tube is spaced apart from and located above the first guide plate. The first component is conveyed to the first guide plate via the guide tube.
[0007] In some embodiments, multiple first and second guide ports are provided, and multiple guide tubes are provided. Each first guide port is connected to a guide tube, and the multiple guide tubes are spaced apart and have gaps. The second guide port is connected to the gap, and the separated second component falls to the second guide plate through the gap.
[0008] In some embodiments, the guide tube is located at the bottom of the support plate. The guide tube includes a tube body and a connecting part. The tube body has a first end and a second end. The connecting part is located outside the tube body and connected to the first end of the tube body. The connecting part is detachably connected to the support plate. The second end of the tube body is spaced apart from the first guide plate and located above the first guide plate.
[0009] In some embodiments, the die-cutting device has a height direction, with a first guide plate and a second guide plate spaced apart in the height direction. The first guide plate has a first receiving surface and a first discharge port. The first receiving surface is configured to receive a first part discharged from the first guide port and discharge it from the first discharge port. The second guide plate has a second receiving surface and a second discharge port. The second receiving surface is configured to receive a second part discharged from the second guide port and discharge it from the second discharge port. The first discharge port and the second discharge port are respectively located on different sides of the material distribution mechanism in a first direction, which intersects with the height direction of the material distribution mechanism.
[0010] In some embodiments, the first receiving surface and the second receiving surface are inclined relative to the support plate, and the first receiving surface and the second receiving surface have an included angle α, wherein the angle α ranges from 5° to 85°.
[0011] In some embodiments, the punching mechanism includes: Connecting base, for driving connection with the drive mechanism; A break-off component is located at the bottom of the connecting seat and connected to the connecting seat. There is a break-off component corresponding to the first guide port and the second guide port. The die-cutting device has a height direction. The break-off component is configured to move along the height direction and break the connecting frame under the drive of the drive mechanism. The break-off component has a break-off slope. When the first part and the second part are about to be broken by the connecting frame, the contact area between the break-off component and the first part and the second part is the largest.
[0012] In some embodiments, when the punching mechanism moves toward the material distribution mechanism to its maximum stroke, a portion of the breaking member corresponding to the first guide port is located inside the first guide port, and a portion of the breaking member corresponding to the second guide port is located inside the second guide port, thereby separating the first and second parts from the connecting frame.
[0013] In some embodiments, the punching mechanism further includes a pre-compression mechanism, which includes: The preload bar, which is slidably connected to the connecting seat along the height direction of the material distribution mechanism, is configured to press the connecting frame against the support plate; The elastic element has one end abutting against the preload rod and the other end abutting against the connecting seat. The elastic element is configured to give the preload rod a tendency to move toward the dispensing mechanism. When the preload rod is not compressed, the distance from the bottom of the preload rod to the top of the connecting seat is greater than the distance from the break-off piece to the top of the connecting seat.
[0014] In some embodiments, the support plate has a support surface with a first positioning groove and a second positioning groove. The first positioning groove extends along a first direction, and the second positioning groove extends along a second direction. The first and second positioning grooves are used to accommodate and position the connecting frame. The first direction, the second direction, and the height direction of the material distribution mechanism are all perpendicular to each other.
[0015] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the following are specific embodiments of this application. Attached Figure Description
[0016] Various other advantages and benefits will become apparent to those skilled in the art upon reading the detailed description of the preferred embodiments below. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings: Figure 1 This is a three-dimensional structural diagram of the part to be processed; Figure 2A first-view perspective three-dimensional structural schematic diagram of the die-cutting apparatus provided in this application; Figure 3 A partial three-dimensional structural schematic diagram of the die-cutting apparatus provided in this application from a second perspective; Figure 4 for Figure 3 A magnified view of a portion of point I; Figure 5 A three-dimensional structural schematic diagram of the die-cutting apparatus provided in this application from a third-view perspective; Figure 6 A partial three-dimensional structural schematic diagram of the die-cutting apparatus provided in this application from a fourth perspective; Figure 7 A structural diagram showing the positional relationship between the support plate, the first guide plate, and the second guide plate in the die-cutting apparatus provided in this application; Figure 8 A partial three-dimensional structural schematic diagram of the die-cutting apparatus provided in this application from a fourth perspective; Figure 9 for Figure 8 A magnified view of section II.
[0017] The reference numerals in the detailed embodiments are as follows: 100. Molding and punching device; 10. Material distribution mechanism; 11. Support plate; 111. Support surface; 112. First guide port; 113. Second guide port; 1141. First positioning groove; 1142. Second positioning groove; 115. Second connecting hole; 12. First guide plate; 121. First receiving surface; 122. First discharge port; 123. First arc-shaped baffle; 13. Second guide plate; 131. Second receiving surface; 132. Second discharge port; 133. Second arc-shaped baffle; 14. Guide pipe; 141. Pipe body; 142. Connecting part; 1421. First connecting hole; 15. Base plate; 16. Connecting column; 17. Clearance hole; 18. Through hole; 19. Side plate; 20. Punching mechanism; 21. Connecting seat; 211. Guide hole; 22. Compression break; 221. Compression break inclined surface; 23. Pre-compression mechanism; 231. Pre-compression rod; 2311. Limiting part; 232. Elastic element; 30. Drive mechanism; 31. Drive end; 40. Material receiving tools; 50. Support; 51. Guide rail; 52. Slider; 200. Parts to be processed; 210. First part; 220. Connecting frame; 230. Second part; X, first direction; Y, second direction; Z, height direction; W, clearance. Detailed Implementation
[0018] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. These embodiments are only used to more clearly illustrate the technical solution of this application and are therefore merely examples, and should not be used to limit the scope of protection of this application.
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.
[0020] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, "multiple" means two or more, unless otherwise explicitly defined.
[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0022] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.
[0023] In the description of the embodiments of this application, the term "multiple" refers to two or more (including two), similarly, "multiple sets" refers to two or more (including two sets), and "multiple pieces" refers to two or more (including two pieces).
[0024] In the description of the embodiments of this application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0025] In the description of the embodiments of this application, unless otherwise expressly specified and limited, the technical terms "installation," "connection," "joining," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0026] like Figure 1 As shown, the part to be processed 200 includes a connecting frame 220 and a first part 210 and a second part 230 connected to the connecting frame 220. The first part 210 and the second part 230 have different structures. The first part 210, the second part 230, and the connecting frame 220 are integrally formed by injection molding. After injection molding, the first part 210 and the second part 230 are separated from the connecting frame 220 by a punching mechanism 20. The first part 210 and the second part 230 have different structures, specifically they can be symmetrical structural parts or asymmetrical parts with different structures. Taking the part to be processed 200 as a shoulder buckle as an example, the connecting frame 220 has multiple first parts 210 arranged along the first direction X and the second direction Y, and multiple second parts 230 arranged along the first direction X and the second direction Y. In this configuration, multiple first accessories 210 and second accessories 230 are arranged alternately along the first direction X, meaning that a second accessory 230 is placed between two adjacent first accessories 210, and a first accessory 210 is placed between two second accessories 230. Similarly, multiple first accessories 210 and second accessories 230 are arranged alternately along the second direction Y, meaning that a second accessory 230 is placed between two adjacent first accessories 210, and a first accessory 210 is placed between two second accessories 230. The first accessories 210 and second accessories 230 have a symmetrical structure. For example, on a backpack, the left and right shoulder buckles are roughly symmetrical, but their structures are different, requiring separate placement of the left and right shoulder buckles.
[0027] like Figure 2 , Figure 3 and Figure 5 As shown, according to an embodiment of this application, a die-cutting apparatus 100 is provided for die-cutting and dispensing a workpiece 200 to be processed. The die-cutting apparatus 100 includes a dispensing mechanism 10, a die-cutting mechanism 20 and a driving mechanism 30.
[0028] The material distribution mechanism 10 includes a support plate 11, a first guide plate 12, and a second guide plate 13. The support plate 11 is configured to hold the parts to be processed 200. The support plate 11 has a first guide port 112 and a second guide port 113 spaced apart from each other. The first guide port 112 and the second guide port 113 are respectively configured to output the first part 210 and the second part 230 in a one-to-one correspondence. The first guide port 112 is connected to the first guide plate 12, and the second guide port 113 is connected to the second guide plate 13. The drive mechanism 30 is capable of driving the punching mechanism 20. The drive mechanism 30 drives the punching mechanism 20 to move to separate the first part 210 and the second part 230 from the connecting frame 220. The separated first part 210 and the second part 230 fall onto the first guide plate 12 and the second guide plate 13 through the first guide port 112 and the second guide port 113, respectively.
[0029] In one example, multiple first accessories 210 connected to the connecting frame 220 and arranged along the first direction X and the second direction Y each correspond to a first guide port 112, and multiple second accessories 230 connected to the connecting frame 220 and arranged along the first direction X and the second direction Y each correspond to a second guide port 113. The specific positions of the first guide ports 112 and the second guide ports 113 can be determined based on the first accessories 210 and the second accessories 230 on the connecting frame 220.
[0030] The number of first feed inlets 112 and second feed inlets 113 can both be one or more.
[0031] The drive mechanism 30 can be, but is not limited to, linear drive components such as cylinders or electric push rods.
[0032] The support plate 11 has a support surface 111 on the side facing the punching mechanism 20. The support surface 111 is provided with a first guide port 112 and a second guide port 113. The first guide port 112 and the second guide port 113 respectively penetrate the support plate 11 along the thickness direction of the support plate 11.
[0033] Both the first guide plate 12 and the second guide plate 13 can be flat plates or bent plates.
[0034] The first guide plate 12 and the second guide plate 13 can be set horizontally or at an angle. When the first guide plate 12 and the second guide plate 13 are set horizontally, the material can be picked up manually.
[0035] The first guide port 112 can be connected to the first guide plate 12 through a pipeline, or the first guide plate 12 can be directly set below the first guide port 112, and the first accessory 210 falls directly from the first guide port 112 to the first guide plate 12.
[0036] The second guide port 113 can be connected to the second guide plate 13 through a pipeline, or the second guide plate 13 can be directly set below the second guide port 113, and the second accessory 230 falls directly from the second guide port 113 to the second guide plate 13.
[0037] In one example, the first discharge port 122 of the first guide plate 12 is provided with two first arc-shaped retaining edges 123.
[0038] In one example, the second discharge port 132 of the second guide plate 13 is provided with two second arc-shaped baffles 133, and the second arc-shaped baffles 133 on both sides of the second guide plate 13 form the second discharge port 132 at one end of the second guide plate 13.
[0039] The first discharge port 122 and the second discharge port 132 can be respectively arranged on opposite sides or adjacent sides of the material distribution mechanism 10 along the horizontal direction.
[0040] The driving mechanism 30 drives the punching mechanism 20 to punch the first part 210 and the second part 230 off the connecting frame 220. The first part 210 is discharged through the first guide port 112 and the first guide plate 12, and the second part 230 is discharged through the second guide port 113 and the second guide plate 13. This achieves the classification and collection of the first part 210 and the second part 230 with different structures. Compared with the prior art, it can avoid the first part 210 and the second part 230 from being mixed together, thus saving the trouble of manual sorting and saving time and effort.
[0041] In some implementations, such as Figure 3 and Figure 5 As shown, the die-cutting device 100 has a height direction Z. The first guide plate 12 and the second guide plate 13 are spaced apart in the height direction Z. The second guide plate 13 is located above the first guide plate 12. The die-cutting device 100 also has a guide tube 14 with open ends. The guide tube 14 passes through the second guide plate 13. The first end of the guide tube 14 is connected to the first guide port 112. The second end of the guide tube 14 is spaced apart from the first guide plate 12 and located above the first guide plate 12. The first accessory 210 is conveyed to the first guide plate 12 via the guide tube 14.
[0042] The height direction Z refers to the reference direction of the die-cutting device 100 in its working or naturally placed state.
[0043] The feed tube 14 can be, but is not limited to, a square tube or a round tube.
[0044] In one example, such as Figure 3 As shown, the material distribution mechanism 10 also includes a base plate 15 and a connecting column 16. The base plate 15 is connected to the support plate 11 through the connecting column 16. Both the first guide plate 12 and the second guide plate 13 are provided with clearance holes 17 to facilitate the passage of the connecting column 16. Along the height direction Z of the material distribution mechanism 10, the guide tube 14 is provided with a through hole 18 at the projection position of the second guide plate 13 so that the guide tube 14 can pass through the through hole 18.
[0045] The length direction of the feed tube 14 can be the same as the height direction Z, or it can be inclined relative to the height direction Z.
[0046] Both the first guide plate 12 and the second guide plate 13 can be fixed to the side plate 19 connected to the base plate 15, specifically by means of screws, riveting or welding.
[0047] After the punching mechanism 20 punches the first part 210 and the second part 230, the first part 210 falls into the first guide plate 12 through the guide pipe 14 to collect the first part 210. The first part 210 and the second part 230 are discharged from different guide ports, which can avoid the first part 210 and the second part 230 from being mixed together and avoid the trouble of manual sorting. In some implementations, such as Figure 3 , Figure 7 and Figure 8 As shown, there are multiple first guide ports 112 and multiple second guide ports 113, and multiple guide tubes 14 are provided. Each first guide port 112 is connected to a guide tube 14. The multiple guide tubes 14 are spaced apart and have gaps W. The second guide port 113 is connected to the gaps W. The separated second accessory 230 falls to the second guide plate 13 through the gaps W.
[0048] The gap W can be designed according to the maximum size of the second accessory 230, so that the maximum size of the second accessory 230 can pass through it.
[0049] The second part 230 falls from the second guide port 113 and directly onto the second guide plate 13 through the gap W. There is no need to set up additional components to guide the second part 230 between the second guide port 113 and the second guide plate 13. This makes the structure simple and compact, and reduces the probability of the second part 230 getting stuck due to additional guiding components between the second guide port 113 and the second guide plate 13, thereby improving the reliability of the die-cutting device 100.
[0050] In some implementations, such as Figure 3 and Figure 6 As shown, the guide tube 14 is located at the bottom of the support plate 11. The guide tube 14 includes a tube body 141 and a connecting part 142. The tube body 141 has the aforementioned first end and second end, both of which are open structures. The connecting part 142 is located outside the tube body 141 and connected to the first end of the tube body 141. The connecting part 142 is detachably connected to the support plate 11. The second end of the tube body 141 is spaced apart from the first guide plate 12 and located above the first guide plate 12.
[0051] In one example, the connecting portion 142 can be connected to the support plate 11 via a fastener. Specifically, the connecting portion 142 has a first connecting hole 1421, and the support plate 11 has a second connecting hole 115 on the side facing the connecting portion 142. The end of the fastener passes through the first connecting hole 1421 and is threadedly connected to the second connecting hole 115. The fastener can be a screw or a combination of a stud and a nut. In other examples, the connection between the connecting portion 142 and the support plate 11 can be a snap-fit connection.
[0052] The connecting part 142 is detachably connected to the support plate 11, which facilitates the disassembly and assembly of the guide tube 14, so as to facilitate the maintenance and replacement of the die-cutting device 100.
[0053] In some implementations, such as Figure 2 , Figure 3 and Figure 5 As shown, the die-cutting device 100 has a height direction Z. The first guide plate 12 and the second guide plate 13 are spaced apart in the height direction Z. The first guide plate 12 has a first receiving surface 121 and a first discharge port 122. The first receiving surface 121 is configured to receive the first part 210 discharged from the first guide port 112 and discharge it from the first discharge port 122. The second guide plate 13 has a second receiving surface 131 and a second discharge port 132. The second receiving surface 131 is configured to receive the second part 230 discharged from the second guide port 113 and discharge it from the second discharge port 132. The first discharge port 122 and the second discharge port 132 are respectively located on different sides of the material distribution mechanism 10 in the first direction X. The first direction X intersects with the height direction Z of the material distribution mechanism 10.
[0054] In order to enable the first component 210 and the second component 230 to slide smoothly from the first receiving surface 121 and the second receiving surface 131 respectively, the surfaces of the first receiving surface 121 and the second receiving surface 131 can be made smooth to reduce the resistance to sliding.
[0055] Both the first receiving surface 121 and the second receiving surface 131 can be a plane, a concave curved surface, or a convex curved surface.
[0056] A receiving tool 40 can be provided at the first discharge port 122 and the second discharge port 132 respectively. The discharge sides of the first receiving surface 121 and the second receiving surface 131 are different sides of the material distribution mechanism 10 along the first direction X. Compared with the first receiving surface 121 and the second receiving surface 131 being set on the same side of the material distribution mechanism 10, the first accessory 210 and the second accessory 230 of different specifications are discharged from the first discharge port 122 and the second discharge port 132 respectively, avoiding material mixing during receiving, avoiding the trouble of manual sorting, and enabling the receiving tool 40 to have sufficient receiving space.
[0057] In some implementations, such as Figure 7 As shown, the first receiving surface 121 and the second receiving surface 131 are both inclined relative to the support plate 11, and the first receiving surface 121 and the second receiving surface 131 have an included angle α, where the angle α ranges from 5° to 85°.
[0058] This creates receiving spaces of different sizes between the first receiving surface 121 and the second receiving surface 131 to accommodate the first component 210 and the second component 230 of different volumes. The first component 210 falls into the receiving space from the first guide port 112 and from the first receiving surface 121 to the first discharge port 122, while the second component 230 falls into the receiving space from the second guide port 113 and from the second receiving surface 131 to the second discharge port 132.
[0059] In some implementations, such as Figure 3 and Figure 4 As shown, the punching mechanism 20 includes a connecting seat 21 and a breaking member 22. The connecting seat 21 is driven and connected to the driving mechanism 30. The breaking member 22 is located at the bottom of the connecting seat 21 and connected to it. A breaking member 22 corresponds to each of the first guide port 112 and the second guide port 113. The die-cutting device 100 has a height direction Z. The breaking member 22 is configured to move along the height direction Z under the drive of the driving mechanism 30 and break the connecting frame 220. The breaking member 22 has a breaking inclined surface 221. When the first component 210 and the second component 230 are about to break with the connecting frame 220, or at the moment of breaking, the contact area between the breaking member 22 and the first component 210 and the second component 230 is maximized to prevent the first component 210 and the second component 230 from splashing during the breaking process.
[0060] The connection between the drive end of the drive mechanism 30 and the connecting seat 21 can be a screw connection, welding, or bolt connection, etc.
[0061] In one example, the die-cutting device 100 further includes a support 50, and a connecting seat 21 is slidably connected to the support 50 along the height direction Z. Specifically, the support 50 is equipped with a guide rail 51, and a slider 52 is slidably connected to the guide rail 51. The slider 52 and the connecting seat 21 can be fixed with screws. A drive mechanism 30 is mounted on the support 50, and the drive end of the drive mechanism 30 is connected to the connecting seat 21 with screws. For example, the drive mechanism 30 is a cylinder.
[0062] During the punching process, the pressure-breaking bevel 221 can gradually increase the pressing area during the downward pressing process to prevent the first component 210 and the second component 230 from splashing due to sudden stress changes at the connection positions between them and the connecting member 220. This allows the first component 210 and the second component 230 to be discharged from their respective guide ports, reducing the possibility of material mixing. In other examples, the pressure-breaking member 22 can also be directly driven by the drive mechanism 30. Each pressure-breaking member 22 is driven by a drive mechanism 30, and each pressure-breaking member 22 is driven individually by a drive mechanism 30 to achieve punching.
[0063] In some embodiments, when the punching mechanism 20 moves toward the material distribution mechanism 10 to its maximum stroke, a portion of the breaking member 22 corresponding to the first guide port 112 is located inside the first guide port 112, and a portion of the breaking member 22 corresponding to the second guide port 113 is located inside the second guide port 113, thereby separating the first accessory 210 and the second accessory 230 from the connecting frame 220.
[0064] Compared with the method of cutting the connecting frame 220 connected to the first accessory 210 and the second accessory 230 respectively on the support surface 111 by the punching mechanism 20, the possibility of the support surface 111 being crushed can be reduced. Moreover, the punching mechanism 20 has a large stroke, which can reduce the possibility that the connection position between the first accessory 210 and the second accessory 230 and the connecting frame 220 cannot be completely cut off, which is beneficial to improving the reliability of the molding punching device 100.
[0065] In some implementations, such as Figure 3 and Figure 4 As shown, the punching mechanism 20 also includes a pre-pressing mechanism 23, which includes a pre-pressing rod 231 and an elastic element 232. The pre-pressing rod 231 is slidably connected to the connecting seat 21 along the height direction Z of the material distribution mechanism 10 and is configured to press the connecting frame 220 against the support plate 11. One end of the elastic element 232 abuts against the pre-pressing rod 231, and the other end of the elastic element 232 abuts against the connecting seat 21. The elastic element 232 is configured to cause the pre-pressing rod 231 to tend to move towards the material distribution mechanism 10.
[0066] When the preload rod 231 is not pressed, the distance from the bottom of the preload rod 231 to the top of the connecting seat 21 along the height direction Z is greater than the distance from the compression member 22 to the top of the connecting seat 21.
[0067] The elastic element 232 can be a spring or an elastic plate, etc.
[0068] For example, the elastic element 232 can be a compression spring, which is sleeved on the preload rod 231 and located at the bottom of the connecting seat 21. In its natural state (when the preload rod 231 is not in contact with the connecting frame 220), the preload rod 231 is in an extended state under the elastic force of the compression spring. The compression spring can be replaced by multiple elastic plates. The elastic plates can be elastic plates with one concave side and the other bulging side, with a hole in the center of the elastic plate. The preload rod 231 passes through the hole of the elastic plate, and the multiple elastic plates are located below the connecting seat 21.
[0069] The connecting seat 21 is provided with a guide hole 211 that slides with the preload rod 231. In order to prevent the preload rod 231 from disengaging from the connecting seat 21 under the action of the elastic member 232, a limiting part 2311 is provided at the top of the preload rod 231. In the natural state of the preload rod 231, the limiting part 2311 abuts against the connecting seat 21.
[0070] Multiple preload rods 231 can be set to simultaneously press down on multiple different positions of the same connecting frame 220. Alternatively, multiple parts to be processed 200 can be placed on top of the material distribution mechanism 10 and fixed by the preload rods 231. Multiple cutting elements 22 are used to punch the multiple parts to be processed 200, thereby improving punching efficiency.
[0071] During the downward movement of the punching mechanism 20, before the breaking member 22 touches the connecting frame 220 connected to the first accessory 210 and the second accessory 230, the bottom of the pre-compression rod 231 first contacts the connecting frame 220. As the punching mechanism 20 moves downward, the breaking member 22 then abuts against the connecting frame 220. This allows the pre-compression rod 231 to pre-fix the connecting frame 220, preventing displacement of the connecting frame 220 during the cutting process and ensuring the reliability of the cutting. In addition, the pre-compression of the pre-compression rod 231 can also reduce the possibility that the first accessory 210 and the second accessory 230 will be bounced out of the first guide port 112 or the second guide port 113 due to the elastic deformation of the connecting frame 220 after cutting, reducing the probability of material mixing and improving the reliability of material distribution.
[0072] In some implementations, such as Figure 8 and Figure 9As shown, the support plate 11 has a support surface 111, and the support surface 111 is provided with a first positioning groove 1141 and a second positioning groove 1142. The first positioning groove 1141 extends along the first direction X, and the second positioning groove 1142 extends along the second direction Y. The first positioning groove 1141 and the second positioning groove 1142 are used to accommodate the connecting frame 220 and position the connecting frame 220. The first direction X, the second direction Y and the height direction Z of the material distribution mechanism 10 are perpendicular to each other.
[0073] The cross-sectional shape of both the first positioning groove 1141 and the second positioning groove 1142 can be, but is not limited to, a semi-circular arc, a rectangle, a V-shape, or a trapezoid.
[0074] Therefore, before the breakage, the first positioning groove 1141 and the second positioning groove 1142 can position the connecting frame 220 along the first direction X and the second direction Y to improve the accuracy of the breakage position.
[0075] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A die-cutting apparatus, characterized in that, The die-cutting device is used to stamp and separate the workpiece (200) to be processed. The workpiece (200) to be processed includes a connecting frame (220) and a first part (210) and a second part (230) connected to the connecting frame (220). The first part (210) and the second part (230) have different structures. The die-cutting device includes: The material distribution mechanism (10) includes a support plate (11), a first guide plate (12), and a second guide plate (13). The support plate (11) is configured to place the part to be processed (200). The support plate (11) is provided with a first guide port (112) and a second guide port (113) spaced apart from each other. The first guide port (112) and the second guide port (113) are respectively configured to output the first part (210) and the second part (230) in a one-to-one correspondence. The first guide port (112) is connected to the first guide plate (12), and the second guide port (113) is connected to the second guide plate (13). Punching mechanism (20); The drive mechanism (30) is capable of driving the punching mechanism (20) to move to separate the first part (210) and the second part (230) from the connecting frame (220). The separated first part (210) and second part (230) fall onto the first guide plate (12) and the second guide plate (13) respectively via the first guide port (112) and the second guide port (113).
2. The die-cutting apparatus according to claim 1, characterized in that, The die-cutting device has a height direction (Z), the first guide plate (12) and the second guide plate (13) are spaced apart in the height direction (Z), the second guide plate (13) is located above the first guide plate (12), the die-cutting device also has a guide tube (14) with open ends, the guide tube (14) passes through the second guide plate (13), the first end of the guide tube (14) is connected to the first guide port (112), the second end of the guide tube (14) is spaced apart from the first guide plate (12) and located above the first guide plate (12), the first accessory (210) is conveyed to the first guide plate (12) via the guide tube (14).
3. The die-cutting apparatus according to claim 2, characterized in that, Multiple first guide ports (112) and multiple second guide ports (113) are provided, and multiple guide tubes (14) are provided. Each first guide port (112) is connected to one guide tube (14). Multiple guide tubes (14) are spaced apart and have gaps (W). The second guide port (113) is connected to the gap (W). The separated second accessory (230) falls to the second guide plate (13) through the gap (W).
4. The die-cutting apparatus according to claim 2, characterized in that, The guide tube (14) is located at the bottom of the support plate (11). The guide tube (14) includes a tube body (141) and a connecting part (142). The tube body (141) has a first end and a second end. The connecting part (142) is located outside the tube body (141) and connected to the first end of the tube body (141). The connecting part (142) is detachably connected to the support plate (11). The second end of the tube body (141) is spaced apart from the first guide plate (12) and located above the first guide plate (12).
5. The die-cutting apparatus according to claim 1, characterized in that, The die-cutting device has a height direction (Z). The first guide plate (12) and the second guide plate (13) are spaced apart in the height direction (Z). The first guide plate (12) has a first receiving surface (121) and a first discharge port (122). The first receiving surface (121) is configured to receive the first accessory (210) discharged from the first guide port (112) and discharge it from the first discharge port (122). The second guide plate (13) has a second receiving surface (131) and a second discharge port (132). The second receiving surface (131) is configured to receive the second accessory (230) discharged from the second guide port (113) and discharge it from the second discharge port (132). The first discharge port (122) and the second discharge port (132) are respectively located on different sides of the material distribution mechanism (10) in a first direction (X). The first direction (X) intersects with the height direction (Z) of the material distribution mechanism (10).
6. The die-cutting apparatus according to claim 5, characterized in that, The first receiving surface (121) and the second receiving surface (131) are both inclined relative to the support plate (11), and the first receiving surface (121) and the second receiving surface (131) have an included angle α, wherein the angle α ranges from 5° to 85°.
7. The die-cutting apparatus according to claim 1, characterized in that, The punching mechanism (20) includes: The connecting seat (21) is driven to connect with the driving mechanism (30); A break-off component (22) is provided at the bottom of the connecting seat (21) and connected to the connecting seat (21). The first guide port (112) and the second guide port (113) each have a corresponding break-off component (22). The die-cutting device has a height direction (Z). The break-off component (22) is configured to move along the height direction (Z) and break the connecting frame (220) under the drive of the drive mechanism (30). The break-off component (22) has a break-off inclined surface (221). When the first accessory (210) and the second accessory (230) are about to be broken by the connecting frame (220), the contact area between the break-off component (22) and the first accessory (210) and the second accessory (230) is the largest.
8. The die-cutting apparatus according to claim 7, characterized in that, When the punching mechanism (20) moves toward the material distribution mechanism (10) to its maximum stroke, a portion of the breaking member (22) corresponding to the first guide port (112) is located inside the first guide port (112), and a portion of the breaking member (22) corresponding to the second guide port (113) is located inside the second guide port (113), thereby separating the first accessory (210) and the second accessory (230) from the connecting frame (220).
9. The die-cutting apparatus according to claim 7 or 8, characterized in that, The punching mechanism (20) further includes a pre-pressing mechanism (23), which includes: The preload rod (231) is slidably connected to the connecting seat (21) along the height direction (Z) of the material distribution mechanism (10) and is configured to press the connecting frame (220) against the support plate (11). An elastic element (232) is provided, one end of which abuts against the preload rod (231) and the other end of which abuts against the connecting seat (21). The elastic element (232) is configured to cause the preload rod (231) to have a tendency to move toward the dispensing mechanism (10). When the preload rod (231) is not pressed, along the height direction (Z), the distance from the bottom of the preload rod (231) to the top of the connecting seat (21) is greater than the distance from the compression member (22) to the top of the connecting seat (21).
10. The die-cutting apparatus according to any one of claims 1-8, characterized in that, The support plate (11) has a support surface (111), which is provided with a first positioning groove (1141) and a second positioning groove (1142). The first positioning groove (1141) extends along a first direction (X), and the second positioning groove (1142) extends along a second direction (Y). The first positioning groove (1141) and the second positioning groove (1142) are used to accommodate the connecting frame (220) and position the connecting frame (220). The first direction (X), the second direction (Y), and the height direction (Z) of the material distribution mechanism (10) are perpendicular to each other.