Cleaning and cooling device for cable processing

Abstract

The utility model relates to cable processing technical field, and disclose a kind of cleaning cooling device for cable processing, including cooling box and cleaning tank, several guide rollers are rotatably connected in cooling box, cable main body is wound around the outside of guide roller, several refrigerators are installed in the outside of cooling box;Cleaning assembly is equipped at one side of cleaning tank, and cleaning assembly is used to clean cable main body surface;Water spraying assembly is equipped at one side of cleaning assembly, and water spraying assembly is used to spray water to cable main body surface;Cleaning assembly includes two first motor, second motor and blow-drying mechanism, first motor output shaft end is fixed with first rotating roller, second motor output shaft end is fixed with second rotating roller, cable main body is entered into cooling tank equipped with water by extruder extrusion, simultaneously refrigerator reduces cooling tank temperature, makes cable main body and water in cooling tank heat exchange, makes cable main body each part cooling uniform, realizes efficient cooling and temperature reduction, improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, specifically a cleaning and cooling device for cable processing. Background Technology

[0002] During the cable processing, after the cable body is extruded by the extruder, it needs to be cooled and cleaned to ensure the quality and performance of the cable.

[0003] Common cable cooling methods are relatively simple, usually involving extruding the cable directly into the air for natural cooling or cooling it through a simple water tank. Natural cooling is extremely inefficient. Existing cable cleaning devices lack effective pretreatment steps when cleaning the cable body. The cable surface may be contaminated with various impurities and oil stains during the extrusion process, and direct cleaning often fails to achieve the desired cleaning effect. At the same time, the bristles used to wipe the cable surface easily accumulate dirt during the cleaning process. As cleaning continues, the dirt accumulated on the bristles increases, which seriously affects the cleaning effect on the cable body. Therefore, a cleaning and cooling device for cable processing is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a cleaning and cooling device for cable processing to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cleaning and cooling device for cable processing, comprising a cooling box and a cleaning box, wherein a plurality of guide rollers are rotatably connected inside the cooling box, a cable body is wound around the outside of the guide rollers, and a plurality of coolers are installed on the outside of the cooling box.

[0006] A cleaning component is provided on one side of the cleaning box, which is used to clean the surface of the cable body;

[0007] The cleaning assembly is equipped with a water spraying assembly on one side, which is used to spray water onto the surface of the cable body.

[0008] The cleaning assembly includes two first motors, a second motor, and a drying mechanism. A first rotating roller is fixed to the output shaft end of the first motor, and a second rotating roller is fixed to the output shaft end of the second motor. Several bristles are fixedly inserted into the outer sides of both the first and second rotating rollers.

[0009] Preferably, the two first rotating rollers and the second rotating roller rotate in opposite directions, and the first rotating roller and the second rotating roller are arranged perpendicular to each other.

[0010] Preferably, the inner wall of the cleaning tank is fixed with two sets of bases, and a number of comb teeth are fixed on one side of the bases, with the comb teeth extending between adjacent bristles.

[0011] Preferably, the two sets of bases are arranged perpendicularly to each other, and the bristles are in contact with the outer surface of the cable body.

[0012] Preferably, the drying mechanism described above includes an annular fixing frame, with a plurality of air jet pipes fixed to the inner wall of the annular fixing frame. The air outlet of the air jet pipes faces the outside of the cable body. The first motor and the second motor are both fixed to the outside of the cleaning box, and the annular fixing frame is fixed to one side of the cleaning box.

[0013] Preferably, the water spray assembly includes several support frames, with a water spray pipe fixed at the bottom of each support frame, and several water outlets fixed at the bottom of each water spray pipe, with the water outlet end of each water outlet located at the top of the cable body.

[0014] Preferably, the water spray assembly further includes a water tank, a limiting groove is provided on one side of the water tank, a filter screen is inserted into the inner side of the limiting groove, a vertical plate is fixed to one side of the filter screen, the vertical plate is connected to one side of the water tank by bolts, and a sealing ring is fixed to one side of the vertical plate.

[0015] Preferably, the water tank has a water pump installed on its inner wall, the water pump outlet is connected to the water inlet of the spray pipe via a water pipe, and the bottom of the inner wall of the cleaning tank has an inclined surface.

[0016] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:

[0017] 1. The cable body extruded by the extruder enters a cooling tank filled with water. At the same time, the cooler lowers the temperature of the cooling tank, allowing the cable body to exchange heat with the water in the cooling tank. This ensures that all parts of the cable body are cooled evenly, achieving efficient cooling and improving production efficiency.

[0018] Second, the water spraying assembly uses a water pump to deliver water from the water tank to the water spray pipe, and sprays it from the water outlet onto the top of the cable body. This water spraying pretreatment pre-wets the surface of the cable body. The sprayed water and the wastewater generated during cleaning flow into the water tank along the inclined surface at the bottom of the inner wall of the cleaning tank. After being filtered by the filter screen to remove impurities, the water can be pumped back by the water pump for water spraying pretreatment, forming a complete water circulation system and improving the utilization rate of water resources.

[0019] Third, the first motor in the cleaning assembly drives the first rotating roller to rotate, and the second motor drives the second rotating roller to rotate. Several bristles are fixedly inserted on the outer side of both rollers. The bristles contact the outer surface of the cable body, so that the bristles can brush the surface of the cable body from different directions, achieving all-round deep cleaning, effectively removing stubborn stains on the surface, and improving the cleanliness of the cable body.

[0020] Fourth, by extending the comb teeth between adjacent bristles, the comb teeth can promptly clean the dirt attached to the bristles during the rotation of the first and second rotating rollers, ensuring that the bristles remain clean throughout the cleaning process and avoiding a reduction in cleaning effect due to the bristles being covered with dirt. At the same time, after cleaning, the cable body passes through the drying mechanism. Several air jet pipes fixed on the inner wall of the annular fixing frame are connected to an external high-pressure air source. High-pressure gas is sprayed from the air outlet of the air jet pipe toward the outside of the cable body to remove residual moisture from the surface of the cable body. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a first-view structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the second-view structure of the present invention;

[0024] Figure 3 This is a schematic diagram of the third-view structure of this utility model;

[0025] Figure 4 This is a schematic cross-sectional view of the water tank section of this utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the second rotating roller of this utility model;

[0027] Figure 6 This is a schematic diagram of the inclined surface of this utility model.

[0028] Explanation of reference numerals in the attached drawings: 1. Cooling box; 2. Cleaning box; 3. Cable body; 4. Refrigerator; 5. Water spray assembly; 51. Water tank; 52. Water spray pipe; 53. Support frame; 54. Water pump; 55. Filter screen; 56. Limiting groove; 57. Vertical plate; 58. Inclined surface; 6. Cleaning assembly; 61. First rotating roller; 62. First motor; 63. Annular fixing frame; 64. Air jet pipe; 65. Brush bristles; 66. Second rotating roller; 67. Second motor; 68. Comb teeth; 69. Base; 7. Guide roller. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0031] Example

[0032] Please see Figure 1-6 This utility model provides a technical solution: a cleaning and cooling device for cable processing, including a cooling box 1 and a cleaning box 2. An extruder (not shown) for producing cable bodies 3 is provided on one side of the cooling box 1, and a winding machine (not shown) for winding the cable bodies 3 is provided on one side of the cleaning box 2. A support roller (not shown) is rotatably connected to the inner wall of the cleaning box 2, supporting the cleaned cable bodies 3. Several guide rollers 7 are rotatably connected inside the cooling box 1, with the cable bodies 3 wound around the outside of the guide rollers 7. Several coolers 4 are installed on the outside of the cooling box 1, with their cooling ends attached to the outer wall of the cooling box 1 via thermally conductive adhesive. Water is injected into the cooling box 1. After being produced by the extruder, the cable bodies 3 enter the cooling box 1. The coolers 4 on the outside of the cooling box 1, with their cooling ends attached to the cooling box 1, lower the temperature of the water in the cooling box 1 to a set value. The cable is guided by the guide rollers 7 to travel through the water, and the water quickly absorbs the heat from the cable bodies 3 through heat conduction, achieving cooling.

[0033] A cleaning component 6 is provided on one side of the cleaning tank 2. The cleaning component 6 is used to clean the surface of the cable body 3. A water spraying component 5 is provided on one side of the cleaning component 6. The water spraying component 5 is used to spray water on the surface of the cable body 3.

[0034] The cleaning assembly 6 includes two first motors 62, a second motor 67, and a drying mechanism. A first rotating roller 61 is fixed to the output shaft end of the first motor 62, and a second rotating roller 66 is fixed to the output shaft end of the second motor 67. Several bristles 65 are fixedly inserted into the outer sides of both the first rotating roller 61 and the second rotating roller 66. The bristles 65 can thoroughly clean the entire outer circumference surface of the cable body 3 from the top and bottom and left and right directions. The bristles 65 are made of nylon or PP. Nylon bristles 65 are used for rigid cable bodies 3, and PP bristles 65 are used for flexible cable bodies 3. The length of the bristles 65 is sufficient for cleaning the outer side of the cable body 3.

[0035] Two rotating rollers, 61 and 66, rotate in opposite directions and are perpendicular to each other. Two sets of bases 69 are fixed to the inner wall of the cleaning tank 2. Several comb teeth 68 are fixed to one side of each base 69. Each set of bases 69 contains two comb teeth 68, which extend between adjacent bristles 65. A first motor 62 drives the first rotating roller 61 to rotate clockwise, and a second motor 67 drives the second rotating roller 66 to rotate counterclockwise, forming a reverse rotation. The bristles 65 on the outer sides of the two rotating rollers contact the cable surface, achieving deep cleaning through reverse rubbing. Simultaneously, the vertically arranged rollers can cover a 360° circumferential area of ​​the cable.

[0036] Two sets of bases 69 are arranged perpendicularly to each other. The bristles 65 are in contact with the outer surface of the cable body 3. The drying mechanism includes an annular fixing frame 63, with several air jet pipes 64 fixed on the inner wall of the annular fixing frame 63. The air inlet of the air jet pipes 64 is connected to an external high-pressure air source, and the air outlet of the air jet pipes 64 faces the outside of the cable body 3. The first motor 62 and the second motor 67 are both fixed to the outside of the cleaning box 2. The annular fixing frame 63 is fixed to one side of the cleaning box 2. Gas is sprayed from the air outlet toward the outside of the cable body 3, forming an annular air curtain. After cleaning, the residual moisture on the surface of the cable body 3 is quickly blown away, and the drying and winding are completed in conjunction with the winding machine.

[0037] The water spray assembly 5 includes several support frames 53. A water spray pipe 52 is fixed to the bottom of the support frame 53. Several water outlets are fixed to the bottom of the water spray pipe 52. The water outlet ends of the water outlets are located at the top of the cable body 3. The water pump 54 of the water spray assembly 5 draws water from the water tank 51 and delivers it to the water spray pipe 52 through the water pipe. Water is continuously sprayed onto the top of the cable body 3 through the bottom water outlets to wet the cable surface and initially wash away impurities. The water spray assembly 5 also includes a water tank 51. A certain amount of water is injected into the water tank 51. A limiting groove 56 is opened on one side of the water tank 51. A filter screen 55 is inserted inside the limiting groove 56. A vertical plate 57 is fixed to one side of the filter screen 55. The vertical plate 57 is connected to one side of the water tank 51 by bolts. A sealing ring is fixed to one side of the vertical plate 57.

[0038] The bottom of the cleaning tank 2 is equipped with a drain outlet, which is connected to the water tank 51. A water pump 54 is installed on the inner wall of the water tank 51. The outlet of the water pump 54 is connected to the inlet of the spray pipe 52 via a water pipe. The bottom of the inner wall of the cleaning tank 2 is provided with a slope 58, which facilitates the flow of water sprayed from the outlet of the spray pipe 52 into the inner side of the water tank 51. After carrying impurities, the water sprayed from the spray pipe 52 is guided back to the water tank 51 by the slope 58 at the bottom of the inner wall of the cleaning tank 2. Before entering the water tank 51, the water must pass through the filter screen 55 in the limiting groove 56, where impurities are trapped. The filter screen 55 is fixed by bolts to the vertical plate 57 and can be disassembled and cleaned periodically. By removing the bolts of the vertical plate 57, the vertical plate 57 can move the filter screen 55 out of the inner side of the water tank 51, realizing water recycling.

[0039] Working principle: The cable body 3 is extruded from the extruder on one side of the cooling box 1 and enters the cooling box 1. Several guide rollers 7 are rotatably connected inside the cooling box 1. The cable body 3 is wrapped around the outside of the guide rollers 7. Through the guiding action of the guide rollers 7, the cable body 3 moves in the cooling box 1 according to a predetermined path. Several coolers 4 are installed on the outside of the cooling box 1. The cooling end of the cooler 4 is attached to the outside of the cooling box 1. When the cooler 4 works, it lowers the temperature of the cooling box 1. At the same time, water is injected into the cooling box 1. When the cable body 3 passes through the cooling box 1, it exchanges heat with the water in the cooling box 1 to achieve cooling.

[0040] After cooling, the cable body 3 enters the cleaning tank 2 and first passes through the water spray assembly 5. The bottom of the support frame 53 of the water spray assembly 5 is fixed with a water spray pipe 52. The bottom of the water spray pipe 52 has several water outlets, and the water outlet ends are located at the top of the cable body 3. The water pump 54 installed on the inner wall of the water tank 51 works to transport the water in the water tank 51 to the water spray pipe 52 through the water pipe, and then spray it out from the water outlet to perform water spray pretreatment on the surface of the cable body 3, initially moistening the surface of the cable body 3 in preparation for subsequent cleaning.

[0041] After being pretreated by water spraying, the cable body 3 enters the cleaning assembly 6. The two motors 62 and 67 in the cleaning assembly 6 work. The first motor 62 drives the first rotating roller 61 to rotate, and the second motor 67 drives the second rotating roller 66 to rotate. Several bristles 65 are fixedly inserted on the outer side of the first rotating roller 61 and the second rotating roller 66. The bristles 65 contact the outer surface of the cable body 3 and brush the surface of the cable body 3 in all directions during the rotation to remove surface stains.

[0042] The comb teeth 68 extend between adjacent bristles 65. During the rotation of the first rotating roller 61 and the second rotating roller 66, the comb teeth 68 comb the bristles 65, clean the dirt attached to the bristles 65, ensure the cleanliness of the bristles 65, and improve the cleaning effect;

[0043] After cleaning, the cable body 3 passes through a drying mechanism. Several air jet pipes 64 are fixed to the inner wall of the annular mounting bracket 63 of the drying mechanism. The air inlet of each air jet pipe 64 is connected to an external high-pressure air source, and the air outlet of each air jet pipe 64 faces outwards from the cable body 3. High-pressure gas is ejected from the air jet pipes 64 to dry the surface of the cable body 3, removing any residual moisture.

[0044] The water sprayed by the water spray assembly 5 and the wastewater generated during the cleaning process flow into the inner side of the water tank 51 along the inclined surface 58 at the bottom of the inner wall of the cleaning tank 2. A limiting groove 56 is opened on one side of the water tank 51, and a filter screen 55 is inserted inside the limiting groove 56. The filter screen 55 filters the water flowing into the water tank 51 and removes impurities from the water. A vertical plate 57 is fixed to one side of the filter screen 55. The vertical plate 57 is connected to one side of the water tank 51 by bolts, which facilitates the disassembly and replacement of the filter screen 55. A sealing ring is fixed to one side of the vertical plate 57 to ensure the airtightness of the water tank 51. The filtered water is stored in the water tank 51 and can be pumped out again by the water pump 54 for water spray pretreatment, realizing the recycling of water.

[0045] After cooling, cleaning, and drying, the cable body 3 is wound up by a winding machine on one side of the cleaning box 2, completing the cleaning and cooling process of the entire cable processing.

[0046] In summary, the cable body 3 extruded by the extruder enters the cooling tank 1 filled with water. At the same time, the cooler 4 lowers the temperature of the cooling tank 1, allowing the cable body 3 to exchange heat with the water in the cooling tank 1. This results in uniform cooling of all parts of the cable body 3, achieving efficient cooling and improving production efficiency.

[0047] Water from the water tank 51 is pumped to the water pipe 52 by the water spray assembly 5 and sprayed from the water outlet onto the top of the cable body 3. This spraying pretreatment of the surface of the cable body 3 initially wets the surface of the cable body 3. The sprayed water and the wastewater generated during cleaning flow into the water tank 51 along the inclined surface 58 at the bottom of the inner wall of the cleaning tank 2. After being filtered by the filter screen 55 to remove impurities, the water can be pumped back by the water pump 54 for spraying pretreatment, forming a complete water circulation system and improving the utilization rate of water resources.

[0048] The first motor 62 in the cleaning assembly 6 drives the first rotating roller 61 to rotate, and the second motor 67 drives the second rotating roller 66 to rotate. Both of them have several bristles 65 fixedly inserted on their outer sides. The bristles 65 contact the outer surface of the cable body 3, so that the bristles 65 can brush the surface of the cable body 3 from different directions, achieving all-round deep cleaning, effectively removing stubborn stains on the surface, and improving the cleanliness of the cable body 3.

[0049] As the comb teeth 68 extend between adjacent bristles 65, during the rotation of the first rotating roller 61 and the second rotating roller 66, the comb teeth 68 can promptly clean the dirt attached to the bristles 65, ensuring that the bristles 65 remain clean throughout the cleaning process and preventing the cleaning effect from being reduced due to the bristles 65 being covered with dirt. At the same time, after cleaning, the cable body 3 passes through the drying mechanism. Several air jet pipes 64 fixed on the inner wall of the annular fixing frame 63 are connected to an external high-pressure air source. High-pressure gas is sprayed from the air outlet of the air jet pipes 64 toward the outside of the cable body 3 to remove the residual moisture on the surface of the cable body 3.

[0050] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

Claims

1. A cleaning and cooling device for cable processing, comprising a cooling tank (1) and a cleaning tank (2), characterized in that, The cooling box (1) has several guide rollers (7) rotatably connected inside, and a cable body (3) is wound around the outside of the guide rollers (7). Several coolers (4) are installed on the outside of the cooling box (1). The cleaning box (2) is provided with a cleaning component (6) on one side, which is used to clean the surface of the cable body (3); The cleaning component (6) is provided with a water spray component (5) on one side, and the water spray component (5) is used to spray water on the surface of the cable body (3); The cleaning assembly (6) includes two first motors (62), a second motor (67), and a drying mechanism. The output shaft of the first motor (62) is fixed with a first rotating roller (61), and the output shaft of the second motor (67) is fixed with a second rotating roller (66). Several bristles (65) are fixedly inserted on the outer sides of both the first rotating roller (61) and the second rotating roller (66).

2. The cleaning and cooling device for cable processing according to claim 1, characterized in that, The two first rotating rollers (61) and the second rotating roller (66) rotate in opposite directions, and the first rotating roller (61) and the second rotating roller (66) are arranged perpendicular to each other.

3. The cleaning and cooling device for cable processing according to claim 2, characterized in that, The inner wall of the cleaning tank (2) is fixed with two sets of bases (69), and a number of comb teeth (68) are fixed on one side of the base (69), with the comb teeth (68) extending between the adjacent bristles (65).

4. The cleaning and cooling device for cable processing according to claim 3, characterized in that, The two sets of bases (69) are arranged perpendicularly to each other, and the bristles (65) are in contact with the outer surface of the cable body (3).

5. A cleaning and cooling device for cable processing according to claim 1, characterized in that, The drying mechanism includes an annular fixing frame (63), and a plurality of jet pipes (64) are fixed on the inner wall of the annular fixing frame (63). The air outlet of the jet pipes (64) faces the outside of the cable body (3). The first motor (62) and the second motor (67) are both fixed on the outside of the cleaning box (2). The annular fixing frame (63) is fixed on one side of the cleaning box (2).

6. The cleaning and cooling device for cable processing according to claim 1, characterized in that, The water spray assembly (5) includes several support frames (53), and a water spray pipe (52) is fixed at the bottom of the support frame (53). Several water outlets are fixed at the bottom of the water spray pipe (52), and the water outlet ends of the water outlets are located at the top of the cable body (3).

7. A cleaning and cooling device for cable processing according to claim 6, characterized in that, The water spray assembly (5) also includes a water tank (51). A limiting groove (56) is provided on one side of the water tank (51). A filter screen (55) is inserted inside the limiting groove (56). A vertical plate (57) is fixed on one side of the filter screen (55). The vertical plate (57) is connected to one side of the water tank (51) by bolts. A sealing ring is fixed on one side of the vertical plate (57).

8. A cleaning and cooling device for cable processing according to claim 7, characterized in that, A water pump (54) is installed on the inner wall of the water tank (51). The water outlet of the water pump (54) is connected to the water inlet of the spray pipe (52) through a water pipe. The bottom of the inner wall of the cleaning tank (2) is provided with a slope (58).

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