A residue recovery device for processing coconut milk
Patent Information
- Application Number
- CN202522422013.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-14
AI Technical Summary
现有技术中,椰乳残渣的处理多采用单一过滤或简易挤压方式,存在固液分离不彻底的问题,导致大量椰乳残留在残渣中,资源浪费严重;同时,过滤后的残渣含水量高、结构松散,需人工进行收集转运,不仅增加劳动强度,还难以实现连续化作业,回收效率低下
该种椰乳加工用残渣回收装置,通过金属滤网初步过滤与按压机构二次挤压的双重处理,能高效实现椰乳残渣的固液分离,显著提升椰乳回收率,减少资源浪费;残渣经挤压后压实成块,配合转移组件的旋转接盘设计,可实现连续化转运作业,提高回收效率,同时便于后续人工取料与运输;连接座采用可拆卸结构,通过螺栓、插杆与插板的配合,方便过滤机构的快速拆卸与维护,降低设备保养难度;整体装置自动化程度高,各机构协同运作流畅,有效提升了椰乳加工过程中残渣回收的便捷性与经济性。
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Figure CN224847653U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coconut milk processing technology, specifically to a residue recycling device for coconut milk processing. Background Technology
[0002] Coconut milk processing refers to the process of using the flesh of mature coconuts (coconut meat) as raw material, removing impurities and extracting a milky liquid through physical, chemical, or biological methods, and then processing it into coconut milk products through sterilization, homogenization, and packaging. Its core objective is to effectively separate and retain the soluble solids (such as fat, protein, and sugar) from the water in the coconut meat, while removing insoluble residues such as coarse fiber, ultimately obtaining a coconut milk product with a uniform texture and pure flavor. In the coconut milk processing, residue recovery is a key step in improving resource utilization. Current technologies often employ simple filtration or pressing methods to treat coconut milk residue, resulting in incomplete solid-liquid separation and leaving a large amount of coconut milk in the residue, leading to significant resource waste. Furthermore, the filtered residue has a high water content and a loose structure, requiring manual collection and transportation, which not only increases labor intensity but also hinders continuous operation and results in low recovery efficiency. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a coconut milk processing residue recycling device that can efficiently achieve solid-liquid separation of coconut milk residue, improve recycling efficiency, and reduce resource waste.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a coconut milk processing residue recycling device, comprising a water storage tank, a support block fixedly connected to the water storage tank, two support frames fixedly connected to the inner wall of the water storage tank, a hydraulic rod fixedly connected to the support frames, telescopic rods provided on both sides of the hydraulic rod, a connecting seat connected to the free end of the hydraulic rod and the telescopic rod, a filter mechanism fixedly connected to the front end of the connecting seat, a pressing mechanism matching the filter mechanism fixedly connected to the support frame, a storage box fixedly connected to the side of the water storage tank, and a transfer component fixedly connected to the storage box.
[0005] Furthermore, the connecting seat includes a fixing block fixedly connected to the free ends of the hydraulic rod and the telescopic rod. The fixing block has two insertion holes, and the surface of the fixing block has a threaded hole. The inner wall of the insertion hole has a circular hole that matches the threaded hole. An insertion plate is detachably connected to the insertion hole. The insertion plate has a circular hole that matches the circular hole. A bolt is threaded onto the threaded hole. The front end of the bolt is fixedly connected to an insertion rod that matches both the circular hole and the circular hole.
[0006] Furthermore, the filtration mechanism includes a frame fixedly connected to the front end of the insert plate, a metal filter screen fixedly connected to the frame, and a feed hopper fixedly connected to the frame.
[0007] Furthermore, the pressing mechanism includes a second hydraulic rod fixedly connected to the support frame, a pressing plate fixedly connected to the free end of the second hydraulic rod, and a second telescopic rod fixedly connected between the support frame and the pressing plate.
[0008] Furthermore, the transfer assembly includes a driver fixedly connected inside the storage box, the output end of the driver being fixedly connected to a rotating shaft, and four receiving plates arranged in a circular array being fixedly connected to the rotating shaft.
[0009] Furthermore, a baffle is fixedly connected to the receiving plate.
[0010] Compared with the prior art, the present invention has the following beneficial effects: This coconut milk processing residue recycling device utilizes a dual process of preliminary filtration with a metal screen and secondary compression with a pressing mechanism to efficiently separate the solid and liquid components of coconut milk residue, significantly improving the coconut milk recovery rate and reducing resource waste. The residue is compacted into blocks after compression, and combined with the rotating receiving tray design of the transfer component, continuous transfer operations can be achieved, improving recycling efficiency and facilitating subsequent manual material handling and transportation. The connecting seat adopts a detachable structure, and the use of bolts, rods, and plates facilitates quick disassembly and maintenance of the filtration mechanism, reducing equipment maintenance difficulty. The overall device has a high degree of automation, with smooth collaborative operation of all mechanisms, effectively improving the convenience and economy of residue recycling during coconut milk processing. Attached Figure Description
[0011] Figure 1 This is a three-dimensional structural diagram of the entire utility model; Figure 2 This is a three-dimensional structural diagram of the entire utility model from another angle; Figure 3 This is an exploded view of the entire utility model; Figure 4 for Figure 3 Enlarged view of point A above.
[0012] In the diagram: 1. Water storage tank; 2. Support block; 3. Support frame; 4. Hydraulic rod one; 5. Telescopic rod one; 6. Storage box; 7. Fixing block; 8. Insertion hole; 9. Threaded hole; 10. Round hole one; 11. Insert plate; 12. Round hole two; 13. Bolt; 14. Insert rod; 15. Frame; 16. Metal filter screen; 17. Feed hopper; 18. Hydraulic rod two; 19. Pressing plate; 20. Driver; 21. Rotating shaft; 22. Receiving plate; 23. Baffle; 24. Telescopic rod two. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0014] Please see Figures 1 to 4 A residue recycling device for coconut milk processing includes a water storage tank 1. A support block 2 is fixedly connected to the water storage tank 1. Two support frames 3 are fixedly connected to the inner wall of the water storage tank 1. A hydraulic rod 4 is fixedly connected to the support frame 3. Telescopic rods 5 are provided on both sides of the hydraulic rod 4. The free ends of the hydraulic rod 4 and the telescopic rods 5 are connected to a connecting seat. A filter mechanism is fixedly connected to the front end of the connecting seat. A pressing mechanism matching the filter mechanism is fixedly connected to the support frame 3. A storage box 6 is fixedly connected to the side of the water storage tank 1. A transfer component is fixedly connected to the storage box 6.
[0015] In use, the coconut milk processing residue recycling device of this utility model firstly conveys the coconut milk residue to the feed hopper 17 via a conveyor, and then enters the metal filter screen 16 inside the frame 15 through the feed hopper 17. After being filtered by the metal filter screen 16, the liquid flows into the water storage tank 1, achieving preliminary solid-liquid separation. Next, the hydraulic rod 218 drives the pressing plate 19 to move downward. Under the guidance of the telescopic rod 24, the residue inside the metal filter screen 16 is squeezed, further squeezing out the residual coconut milk (the liquid flows into the water storage tank 1), making the residue compacted into blocks. Subsequently, the hydraulic rod 4 drives the filter mechanism to rise and fall, separating the filter mechanism from the compacted residue. At the same time, the hydraulic rod 218 drives the pressing plate 19 to rise and release the pressing. Finally, the driver 20 drives the rotating shaft 21 to rotate, transferring the receiving plate 22 located on the support block 2 to the outside of the water storage tank 1, waiting for the staff to remove the residue. At the same time, the next synchronous receiving plate 22 rotates onto the support block 2, ready for the next batch of residue recycling. The detachable design of the connector (through the cooperation of bolt 13, insert rod 14 and insert plate 11) facilitates the disassembly and maintenance of the filter mechanism, and the support block 2 is used to support the receiving plate (22) of the transfer component.
[0016] like Figure 4 As shown, the connecting seat includes a fixing block 7 fixedly connected to the free ends of the hydraulic rod 4 and the telescopic rod 5. The fixing block 7 has two insertion holes 8. The surface of the fixing block 7 has a threaded hole 9. The inner wall of the insertion hole 8 has a round hole 10 that matches the threaded hole 9. An insertion plate 11 is detachably connected to the insertion hole 8. The insertion plate 11 has a round hole 12 that matches the round hole 10. A bolt 13 is threadedly connected to the threaded hole 9. The front end of the bolt 13 is fixedly connected to an insertion rod 14 that matches the round hole 10 and the round hole 12.
[0017] Specifically, when disassembling the filter mechanism, loosen bolt 13, and insert rod 14 will exit from round hole 10 and round hole 12, allowing insert plate 11 to be pulled out from insert hole 8, thereby separating the filter mechanism for easy cleaning, replacement, or maintenance of the filter screen; when installing the filter mechanism, after inserting insert plate 11, tighten bolt 13 so that insert rod 14 passes through round hole 10 and round hole 12, achieving precise reset and fixation of the filter mechanism.
[0018] like Figure 1 As shown, the filtration mechanism includes a frame 15 fixedly connected to the front end of the insert plate 11, a metal filter screen 16 fixedly connected to the frame 15, and a feed hopper 17 fixedly connected to the frame 15.
[0019] Specifically, the frame 15 is the main structure, the metal filter screen 16 is fixed inside the frame 15, the feed hopper 17 is located above the frame 15 and below the discharge port of the conveyor. The coconut milk residue is sent to the feed hopper 17 by the conveyor and then enters the frame 15. The liquid flows into the water storage tank 1 after being filtered by the metal filter screen 16. Under the action of the pressing mechanism, the coconut milk residue is further squeezed and filtered, making it press into blocks for easy transfer and transportation, thus achieving solid-liquid separation.
[0020] like Figure 1 and Figure 2 As shown, the pressing mechanism includes a hydraulic rod 18 fixedly connected to the support frame 3, a pressing plate 19 fixedly connected to the free end of the hydraulic rod 18, and a telescopic rod 24 fixedly connected between the support frame 3 and the pressing plate 19.
[0021] Specifically, after the filtration mechanism receives the residue, the hydraulic rod 18 drives the pressing plate 19 to move downwards. Combined with the guiding action of the telescopic rod 24, this squeezes the residue inside the metal filter screen 16, extruding residual coconut milk (the liquid flows into the water storage tank 1, and the residue is compacted). This increases the dryness of the residue, reduces coconut milk waste, and facilitates subsequent residue transfer.
[0022] like Figure 1 As shown, the transfer assembly includes a driver 20 fixedly connected inside the storage box 6. The output end of the driver 20 is fixedly connected to a rotating shaft 21, and four receiving plates 22 arranged in a circular array are fixedly connected to the rotating shaft 21.
[0023] Specifically, the residue is squeezed and filtered while the pressing mechanism remains unchanged. The filter mechanism is moved up and down by the hydraulic rod 4, so that the filter mechanism is separated from the compacted residue. Then the pressing plate 19 is lifted to release the pressure on the clump of residue. The driver 20 drives the rotating shaft 21 to rotate (e.g., 90° each time). The residue is transferred to the outside of the water storage tank 1 through the receiving plate 22, where the staff can wait to remove the clump of residue. During this waiting period, another receiving plate 22 rotates to the support block 2 to perform the squeezing and filtering of the remaining residue.
[0024] like Figure 1 As shown, a baffle 23 is fixedly connected to the receiving plate 22.
[0025] Specifically, baffle 23 can prevent the squeezed water from flowing out of the reservoir 1 along the surface of the receiving plate 22.
[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A device for recycling residue from coconut milk processing, characterized in that: The system includes a water storage tank (1), on which a support block (2) is fixedly connected. Two support frames (3) are fixedly connected to the inner wall of the water storage tank (1). A hydraulic rod (4) is fixedly connected to the support frame (3). Telescopic rods (5) are provided on both sides of the hydraulic rod (4). The free ends of the hydraulic rod (4) and the telescopic rods (5) are connected to a connecting seat. A filter mechanism is fixedly connected to the front end of the connecting seat. A pressing mechanism matching the filter mechanism is fixedly connected to the support frame (3). A storage box (6) is fixedly connected to the side of the water storage tank (1). A transfer component is fixedly connected to the storage box (6).
2. The coconut milk processing residue recycling device according to claim 1, characterized in that: The connecting seat includes a fixing block (7) fixedly connected to the free ends of the hydraulic rod (4) and the telescopic rod (5). The fixing block (7) has two insertion holes (8). The surface of the fixing block (7) has a threaded hole (9). The inner wall of the insertion hole (8) has a circular hole (10) that matches the threaded hole (9). A plug plate (11) is detachably connected inside the insertion hole (8). A circular hole (12) that matches the circular hole (10) is opened on the plug plate (11). A bolt (13) is threadedly connected to the threaded hole (9). The front end of the bolt (13) is fixedly connected to a plug rod (14) that matches the circular hole (10) and the circular hole (12).
3. The coconut milk processing residue recycling device according to claim 2, characterized in that: The filtration mechanism includes a frame (15) fixedly connected to the front end of the insert plate (11), a metal filter screen (16) fixedly connected to the frame (15), and a feed hopper (17) fixedly connected to the frame (15).
4. The coconut milk processing residue recycling device according to claim 1, characterized in that: The pressing mechanism includes a hydraulic rod two (18) fixedly connected to the support frame (3), and a pressing plate (19) fixedly connected to the free end of the hydraulic rod two (18). A telescopic rod two (24) is fixedly connected between the support frame (3) and the pressing plate (19).
5. The coconut milk processing residue recycling device according to claim 1, characterized in that: The transfer assembly includes a driver (20) fixedly connected inside the storage box (6), and the output end of the driver (20) is fixedly connected to a rotating shaft (21), and four receiving plates (22) arranged in a circular array are fixedly connected to the rotating shaft (21).
6. The coconut milk processing residue recycling device according to claim 5, characterized in that: A baffle (23) is fixedly connected to the receiving plate (22).