Handlebar assembly and electric scooter
Patent Information
- Application Number
- CN202522271872.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0002]在相关技术的车把总成中,转把和连接座之间设置进行电磁感应的霍尔元件和磁钢,以实现调速功能,因此霍尔元件与组合开关相互独立,需要分别设置独立线束以各自传递电信号,导致车把总成结构复杂,容易产生线束接触不良及短路的问题
[0006]本实用新型实施例的车把总成,霍尔元件和组合开关的电路板集成在一起能够共同连接线束,能够减少车把总成所需连接的线束数量,降低线束接触不良及短路的风险,提升了车把总成的使用可靠性,还能够降低车把总成的结构复杂度和安装空间,便于车把总成的拆装和生产。
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Figure CN224848049U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of handlebars, specifically to a handlebar assembly and an electric mobility scooter. Background Technology
[0002] In the handlebar assembly of the relevant technology, Hall elements and magnets for electromagnetic induction are set between the throttle and the connector to realize the speed regulation function. Therefore, the Hall element and the combination switch are independent of each other and require separate wiring harnesses to transmit electrical signals, which makes the handlebar assembly structure complex and prone to problems such as poor wiring harness contact and short circuit. Utility Model Content
[0003] This utility model aims to at least partially solve one of the technical problems in the related art.
[0004] Therefore, embodiments of this utility model propose a handlebar assembly and an electric mobility scooter using the handlebar assembly.
[0005] The handlebar assembly of this utility model embodiment includes: The combination switch comprises a throttle, a Hall element, and a magnet. The throttle is pivotally connected to the combination switch. The combination switch includes a circuit board. The Hall element is disposed on the circuit board and electrically connected. The magnet is disposed on the throttle and is used for electromagnetic induction with the Hall element.
[0006] In this embodiment of the invention, the handlebar assembly, Hall element, and combination switch circuit board are integrated together to connect the wiring harness. This reduces the number of wiring harnesses required for the handlebar assembly, lowers the risk of poor wiring harness contact and short circuits, improves the reliability of the handlebar assembly, and also reduces the structural complexity and installation space of the handlebar assembly, making it easier to disassemble, assemble, and manufacture the handlebar assembly.
[0007] In some embodiments, the handlebar assembly further includes a connector and an elastic element. The connector is fixedly connected to the combination switch position. The throttle is pivotally connected to the connector. The elastic element is connected between the throttle and the connector for driving the throttle to pivot. One end of the throttle with the magnet is located inside the connector, and the magnet is arranged opposite to the Hall element along the pivoting trajectory of the throttle.
[0008] In some embodiments, the connector has an opening that penetrates the wall and is disposed opposite to the Hall element.
[0009] In some embodiments, at least a portion of the Hall element is located within the opening.
[0010] In some embodiments, the combination switch further includes a housing, the circuit board and the Hall element are disposed within the housing, the connector is connected to the housing and is at least partially located within the housing, one end of the throttle has an arc-shaped groove extending circumferentially along the throttle, the magnet is fitted within the arc-shaped groove, and the Hall element is located on the outer periphery of one end of the throttle.
[0011] In some embodiments, the distance between the magnet and the Hall element is 0.8 mm to 1.2 mm.
[0012] In some embodiments, the handlebar assembly further includes a wiring harness, the combination switch further includes a button, the button is disposed opposite to the circuit board and can trigger the circuit board when pressed, the wiring harness is connected to the circuit board for transmitting the electrical signal transmitted by the Hall element to the circuit board and the electrical signal generated by the button triggering the circuit board.
[0013] In some embodiments, the handlebar assembly further includes a connector disposed at one end of the wiring harness, the combination switch further includes a housing and a main bracket, the main bracket is connected to the housing and disposed within the housing, the circuit board is disposed on the main bracket, the connector is plugged into the main bracket and electrically connected between the wiring harness and the circuit board.
[0014] In some embodiments, the connector is fixedly connected to a circuit board within the combination switch.
[0015] In some embodiments, the main support has a protrusion with a protective groove, and the Hall element is located within the protective groove.
[0016] In some embodiments, the Hall element is one or more conventional linear or programmable Hall devices, which are surface-mount or through-hole soldered.
[0017] The electric mobility scooter of this utility model embodiment includes: the handlebar assembly described in any of the above embodiments.
[0018] The electric mobility scooter of this utility model has high reliability by adopting the handlebar assembly of this utility model, reduces the use of parts, and is easy to assemble and maintain. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the handlebar assembly according to an embodiment of the present utility model; Figure 2 This is an exploded view of the handlebar assembly according to an embodiment of the present invention; Figure 3 This is a schematic diagram of a part of the handlebar assembly according to an embodiment of the present invention. Figure 1 ; Figure 4 This is a schematic diagram of a part of the handlebar assembly according to an embodiment of the present invention. Figure 2 .
[0020] Figure label: 1. Combination switch; 11. Circuit board; 12. Housing; 13. Button; 14. Main bracket; 141. Protrusion; 142. Protective groove; 15. First silicone pad; 16. Second silicone pad; 17. Pad bracket; 18. Conductive element; 2. Throttle handle; 21. Arc-shaped groove; 3. Hall element; 4. Magnet; 5. Connecting seat; 51. Opening; 6. Flexible components; 7. Wire harness; 8. Connectors. Detailed Implementation
[0021] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0022] The following is for reference. Figures 1-4 Describes a handlebar assembly according to an embodiment of the present invention.
[0023] like Figures 1-4 As shown, the handlebar assembly of this utility model embodiment includes a combination switch 1, a throttle 2, a Hall element 3, and a magnet 4.
[0024] Turn 2 and combination switch 1 are rotated as follows Figure 2 The left and right directions are pivotally connected. The combination switch 1 includes a circuit board 11, a Hall element 3 is disposed on the circuit board 11 and electrically connected, and a magnet 4 is disposed on the throttle 2 and is used to electromagnetically sense the Hall element 3. As the magnet 4 rotates with the throttle 2, the Hall element 3 senses the change in the magnetic field of the magnet 4 and converts it into a current of corresponding magnitude, which is then transmitted to the circuit board 11 to control the vehicle speed.
[0025] In this embodiment of the invention, the handlebar assembly, Hall element 3, and circuit board 11 of the combination switch 1 are integrated together to connect to the wiring harness 7. This reduces the number of wiring harnesses required for the handlebar assembly, lowers the risk of poor wiring contact and short circuits, improves the reliability of the handlebar assembly, and also reduces the structural complexity and installation space of the handlebar assembly, facilitating disassembly, assembly, and production. The centralized design of the circuit board improves the operational stability of the Hall device and avoids the problem of device damage caused by the limited internal space of traditional throttles.
[0026] Furthermore, the Hall element 3 can be surface-mounted on the circuit board 11 or soldered onto the circuit board 11 through holes. The Hall element 3 can be a linear Hall element or a programmable Hall element. The Hall element 3 and the magnet 4 can be one or more.
[0027] In some embodiments, the handlebar assembly further includes a connector 5 and an elastic element 6.
[0028] The connecting base 5 is fixedly connected to the combination switch 1, while the throttle 2 is pivotally connected to the connecting base 5. In other words, the connecting base 5 is connected between the throttle 2 and the combination switch 1, and does not pivot with the throttle 2. Figures 1-3 As shown, the connecting base 5 is indirectly connected between the left end of the throttle 2 and the combination switch 1, so that the throttle 2 and the combination switch 1 can be pivotally connected.
[0029] The elastic element 6 connects the throttle 2 and the connecting seat 5, and is used to drive the throttle 2 to pivot. Figure 2 and Figure 3 As shown, the elastic element 6 is preferably, but not limited to, a torsion spring, and is connected between the throttle 2 and the connecting seat 5 to drive the throttle 2 to reset after being rotated by the user. When the throttle 2 is set to unidirectional rotation, the torsion spring is preferably, but not limited to, one; when the throttle 2 is set to bidirectional rotation, the torsion spring is preferably, but not limited to, two.
[0030] The throttle 2 has a magnet 4 at one end (e.g.) Figure 2 The front end shown is located inside the connector 5 so that the magnet 4 is confined between the throttle 2 and the connector 5 to prevent the magnet 4 from falling off, and to make the magnet 4 as close as possible to the Hall element 3 to ensure that the Hall element 3 receives the magnetic field changes of the magnet 4.
[0031] The magnet 4 is positioned relative to the Hall element 3, following the pivoting trajectory of the throttle 2. Figure 3 As shown, this allows the Hall element 3 to receive changes in the magnetic field of the magnet 4 as the throttle 2 pivots, thereby controlling the vehicle speed.
[0032] In some embodiments, the connector 5 is provided with an opening 51 that penetrates the wall, and the opening 51 is disposed opposite to the Hall element 3.
[0033] like Figure 3 As shown, the opening 51 penetrates the wall of the connecting seat 5 and is located between the pivot trajectory of the Hall element 3 and the magnet 4 to ensure that the Hall element 3 receives the magnetic field changes of the magnet 4.
[0034] It is understood that the connector 5 is not limited to having an opening 51. In other embodiments, the portion of the connector 5 located between the pivot trajectory of the Hall element 3 and the magnet 4 is configured as a thin-walled structure.
[0035] In some embodiments, at least a portion of the Hall element 3 is located within the opening 51. This shortens the distance between the Hall element 3 and the magnet 4, which facilitates the Hall element 3 receiving the magnetic field of the magnet 4. Figure 3 As shown.
[0036] In some embodiments, the distance between the magnet 4 and the Hall element 3 is 0.8 mm to 1.2 mm, so that the Hall element 3 can receive the magnetic field of the magnet 4 without affecting the rotation of the throttle 2.
[0037] At least a portion of the Hall element 3 is located within the opening 51, which allows the distance between the magnet 4 and the Hall element 3 to be in the range of 0.8 mm to 1.2 mm.
[0038] In some embodiments, such as Figures 1-3 As shown, the combination switch 1 also includes a housing 12, a circuit board 11 and a Hall element 3 disposed inside the housing 12 for protection by the housing 12.
[0039] The connecting seat 5 is connected to the housing 12 and is at least partially located inside the housing 12, preferably but not limited to being entirely located inside the housing 12. On the one hand, this can shorten the distance between the handlebar 2 and the Hall element 3 so that the Hall element 3 can receive the magnetic field of the magnet 4. On the other hand, it reduces the length of the handlebar assembly and reduces the installation space of the handlebar assembly.
[0040] One end of throttle 2 (e.g.) Figure 2 The outer peripheral surface of the front end shown is provided with an arc-shaped groove 21 extending circumferentially along the throttle 2. The magnet 4 is fitted in the arc-shaped groove 21 to prevent the magnet 4 from detaching.
[0041] Hall element 3 is located at one end of throttle 2 (e.g.) Figure 2 On the outer periphery of the front end shown, in other words, the Hall element 3 and the front end of the throttle 2 are arranged side by side along the radial direction of the throttle 2 so that the Hall element 3 can receive the magnetic field change of the magnet 4 as the magnet 4 pivots with the throttle 2.
[0042] Furthermore, the throttle 2 has a magnet 4 at one end (e.g. Figure 2 The front end shown is located inside the connecting seat 5 so that the front end of the throttle 2 is located inside the housing 12, thereby so that the Hall element 3 and the front end of the throttle 2 are arranged side by side along the radial direction of the throttle 2.
[0043] In some embodiments, the handlebar assembly further includes a wiring harness 7, and the combination switch 1 further includes a button 13. The button 13 is disposed opposite to the circuit board 11 and can trigger the circuit board 11 when pressed. The wiring harness 7 is connected to the circuit board 11 and is used to transmit the electrical signal transmitted by the Hall element 3 to the circuit board 11 and the electrical signal generated by the button 13 triggering the circuit board 11.
[0044] like Figures 1-4As shown, button 13 is mounted on the wall of housing 12 and is movable, so that when button 13 is pressed, it can trigger circuit board 11 to generate a corresponding electrical signal. The electrical signal generated by button 13 triggering circuit board 11 and the electrical signal transmitted to circuit board 11 by element 3 are both transmitted through wiring harness 7, so as to reduce the number of wiring harnesses required to connect the handlebar assembly and reduce the risk of poor wiring harness contact and short circuit.
[0045] Furthermore, the wiring harness 7 includes a protective layer and power lines, ground lines, button signal transmission lines, and Hall signal transmission lines disposed within the protective layer. The power lines and ground lines are used to power the circuit board 11, the button signal transmission lines are used to transmit the electrical signals generated by the button 13 triggering the circuit board 11, and the Hall signal transmission lines are used to transmit the electrical signals transmitted by the Hall element 3 to the circuit board 11.
[0046] Furthermore, multiple buttons 13 are provided for controlling functions such as lights, horn, steering, and cruise control. Preferably, the housing 12 is as follows: Figure 2 The front and rear ends are equipped with buttons 13, and the circuit board 11 is located between the front button 13 and the rear button 13.
[0047] In this embodiment, a separate wiring harness is eliminated from the handlebar assembly structure, breaking through the technical barrier of traditional separate wiring harness transmission for the throttle and combination switch. The connector is set on the circuit board (PCBA), and a single wiring harness is designed to simultaneously achieve the integrated transmission of both types of signals and power from the throttle and combination switch. The signal transmission lines transmit the throttle speed control signal and the combination switch function control signal respectively, and finally connect to the vehicle controller.
[0048] In some embodiments, such as Figures 2-4 As shown, the handlebar assembly also includes a connector 8, which is located at one end of the wiring harness 7 (e.g., Figure 2 (As shown in the front end). The combination switch 1 also includes a housing 12 and a main bracket 14. The main bracket 14 is connected to and housed within the housing 12. The circuit board 11 is mounted on the main bracket 14, thereby fixing the circuit board 11 via the main bracket 14. The connector 8 is plugged into and connected to the main bracket 14, and electrically connected between the wiring harness 7 and the circuit board 11, as shown. Figure 3 and Figure 4 As shown, the main bracket 14 has a plug-in socket, which is plugged into and connected to the plug-in component 8. When the plug-in socket and the plug-in component 8 are plugged into and connected, the end of the plug-in component 8 abuts against the circuit board 11 for electrical connection. The plug-in component 8 is used to fix the wiring harness 7 and to make the wiring harness 7 detachable, so as to facilitate the disassembly, assembly, and maintenance of the wiring harness 7 and the combination switch 1.
[0049] In some embodiments, the connector 8 is fixedly connected to the circuit board 11 inside the combination switch 1, and the fixed connection method can be welding or the like.
[0050] Furthermore, the circuit board 11 is embedded in the main bracket 14 to protect the circuit board 11 through the main bracket 14.
[0051] In some embodiments, the main support 14 has a protrusion 141 with a protective groove 142, and the Hall element 3 is located within the protective groove 142. This is to support and protect the Hall element 3 through the protrusion 141, such as... Figure 4 As shown.
[0052] Furthermore, the groove of the protective groove 142 is positioned opposite to the opening 51.
[0053] In some embodiments, the Hall element 3 is one or more conventional linear or programmable Hall devices, which are surface-mount or through-hole soldered.
[0054] In some embodiments, such as Figure 2 As shown, the combination switch 1 also includes a first silicone pad 15, a second silicone pad 16, a pad bracket 17, and a conductive element 18. The pad bracket 17 is arranged side by side with and connected to the main bracket 14, and the circuit board 11 is located between the pad bracket 17 and the main bracket 14.
[0055] A first silicone pad 15 is provided between the pad bracket 17 and the circuit board 11. The end of the first silicone pad 15 facing the circuit board 11 is provided with a conductive element 18 corresponding to the front button 13. When the front button 13 is pressed, it passes through the pad bracket 17 and squeezes the first silicone pad 15, causing the corresponding conductive element 18 to abut against the circuit board 11, thereby making the circuit board 11 conductive and generating a corresponding electrical signal. After the front button 13 is released from pressing, the corresponding conductive element 18 and / or the first silicone pad 15 push the front button 13 to reset.
[0056] A second silicone pad 16 is provided between the circuit board 11 and the main bracket 14. One end of the second silicone pad 16 facing the circuit board 11 is provided with a conductive element 18 corresponding to the rear button 13. When the rear button 13 is pressed, it passes through the main bracket 14 and squeezes the second silicone pad 16, causing the corresponding conductive element 18 to abut against the circuit board 11, thereby making the circuit board 11 conductive and generating a corresponding electrical signal. After the rear button 13 is released from pressing, the corresponding conductive element 18 and / or the second silicone pad 16 push the rear button 13 to reset.
[0057] Furthermore, the conductive element 18 is preferably, but not limited to, nickel pellets, carbon pellets, or metal dome switches.
[0058] Furthermore, to facilitate the assembly and disassembly of the combination switch 1, the housing 12 is provided with a detachable front end and a detachable rear end, such as... Figure 2 As shown.
[0059] The electric mobility scooter of this utility model embodiment includes the handlebar assembly of this utility model embodiment.
[0060] The electric mobility scooter of this utility model has high reliability and is easy to assemble and maintain by adopting the handlebar assembly of this utility model. At the same time, the handlebar length is reduced, making the electric mobility scooter suitable for narrower spaces.
[0061] Electric mobility scooters are preferred, but not limited to, electric bicycles, electric mopeds, and electric motorcycles, and can be configured as two-wheeled, three-wheeled, or four-wheeled vehicles.
[0062] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0063] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0064] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0065] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0066] In this utility model, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0067] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A handlebar assembly, characterized in that, include: The combination switch (1), throttle (2), Hall element (3), magnet (4), and wiring harness (7) are provided. The throttle (2) is pivotally connected to the combination switch (1). The combination switch (1) includes a circuit board (11) and a button (13). The Hall element (3) is disposed on the circuit board (11) and electrically connected. The magnet (4) is disposed on the throttle (2) and is used to electromagnetically inductively interact with the Hall element (3). The button (13) is disposed opposite to the circuit board (11) and can trigger the circuit board (11) when pressed. The wiring harness (7) is connected to the circuit board (11) and is used to transmit the electrical signal transmitted by the Hall element (3) to the circuit board (11) and the electrical signal generated by the button (13) triggering the circuit board (11).
2. The handlebar assembly according to claim 1, characterized in that, It also includes a connecting seat (5) and an elastic element (6). The connecting seat (5) is fixedly connected to the combination switch (1). The throttle (2) is pivotally connected to the connecting seat (5). The elastic element (6) is connected between the throttle (2) and the connecting seat (5) to drive the throttle (2) to pivot. One end of the throttle (2) with the magnet (4) is located inside the connecting seat (5), and the magnet (4) is arranged opposite to the Hall element (3) along the pivoting trajectory of the throttle (2).
3. The handlebar assembly according to claim 2, characterized in that, The connecting seat (5) is provided with an opening (51) that penetrates the wall surface, and the opening (51) is arranged opposite to the Hall element (3).
4. The handlebar assembly according to claim 3, characterized in that, At least a portion of the Hall element (3) is located within the opening (51).
5. The handlebar assembly according to any one of claims 2-4, characterized in that, The combination switch (1) also includes a housing (12), the circuit board (11) and the Hall element (3) are disposed in the housing (12), the connecting seat (5) is connected to the housing (12) and is at least partially located in the housing (12), the outer peripheral surface of one end of the throttle (2) is provided with an arc-shaped groove (21) extending circumferentially along the throttle (2), the magnet (4) is fitted in the arc-shaped groove (21), and the Hall element (3) is located on the outer peripheral side of one end of the throttle (2).
6. The handlebar assembly according to claim 1, characterized in that, The distance between the magnet (4) and the Hall element (3) is 0.8 mm to 1.2 mm.
7. The handlebar assembly according to claim 1, characterized in that, It also includes a connector (8) disposed at one end of the wiring harness (7). The combination switch (1) further includes a housing (12) and a main bracket (14). The main bracket (14) is connected to the housing (12) and disposed within the housing (12). The circuit board (11) is disposed on the main bracket (14). The connector (8) is plugged into the main bracket (14) and electrically connected between the wiring harness (7) and the circuit board (11); and / or, The connector (8) is fixedly connected to the circuit board (11) inside the combination switch (1).
8. The handlebar assembly according to claim 7, characterized in that, The main support (14) has a protrusion (141) with a protective groove (142) therein, and the Hall element (3) is located within the protective groove (142); and / or, The Hall element (3) is one or more conventional linear or programmable Hall devices, which are surface-mount or through-hole soldered.
9. An electric mobility scooter, characterized in that, include: The handlebar assembly according to any one of claims 1-8.