A medium filling device

CN224848138UActive Publication Date: 2026-10-13河南省农业科学院园艺研究所
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Patent Information

Application Number
CN202522780390.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-29
Publication Date
2026-10-13
Estimated Expiration
2035-12-29

AI Technical Summary

Technical Problem

现有培养基灌装装置在灌装过后,管道内残留的培养基容易滴落到容器外侧,影响使用,大多不能防滴落,并且在调节多个灌装头时,大多只能逐个调节,效率较慢

Benefits of technology

1、本实用新型通过向灌注管内送入培养基,利用培养基输送的压力顶开堵头,进行灌装,在计量泵停止输送培养基时,弹簧带动堵头挤压在灌注管的内壁上,将灌注管的下端堵住,进而防止培养基滴落。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a culture medium filling device relates to filling device technical field, including stirring bucket, control box, metering pump and liquid suction hose, one side of stirring bucket is provided with the control box for centralized control, the inner wall of control box is connected with the metering pump for liquid suction through the baffle, the liquid outlet of metering pump is connected with the conveying hose for infusion, the other end of conveying hose is provided with the filling mechanism for discharging, the filling mechanism includes the filling pipe connected in the end of conveying hose, and the first hollowed out board for spring location is slidably connected on the inner wall of filling pipe. The utility model discloses through the pressure of culture medium delivery and opens the plug, carries out filling, when the metering pump stops conveying culture medium, the lower end of filling pipe is blocked, and then prevents culture medium drop. Through the slide last side's a group of pipe buckles, the position of multiple groups of pipe buckles is evenly adjusted, to the interval of multiple groups of filling pipes is adjusted fast.
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Description

Technical Field

[0001] This utility model relates to the field of filling device technology, specifically a culture medium filling device. Background Technology

[0002] Culture medium refers to a nutrient substrate composed of different nutrients, which supplies the growth and reproduction of microorganisms, plants, or animals. During the processing of culture medium, it needs to be filled into containers in a sterile environment using filling equipment. However, existing culture medium filling equipment still has certain shortcomings in use, such as: Existing culture medium filling devices often result in residual culture medium dripping onto the outside of the container after filling, affecting its use. Most of them cannot prevent dripping, and when adjusting multiple filling heads, they can only be adjusted one by one, which is inefficient.

[0003] Based on this, a culture medium filling device is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0004] The purpose of this invention is to provide a culture medium filling device to solve the problems in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A culture medium filling device includes a mixing tank, a control box, a metering pump, and a liquid extraction hose. The control box for centralized control is provided on one side of the mixing tank. The metering pump for liquid extraction is connected to the inner wall of the control box through a partition. The liquid outlet of the metering pump is connected to a delivery hose for liquid delivery. The other end of the delivery hose is provided with a filling mechanism for discharging material. The injection mechanism includes an injection tube connected to the end of the delivery hose. A first perforated plate for limiting the spring is slidably connected to the inner wall of the injection tube. A light rod for driving a second perforated plate is inserted inside the first perforated plate. A plug for sealing is bolted to the lower end of the light rod, and the plug abuts against the inner wall of the injection tube.

[0006] Based on the above technical solutions, this utility model also provides the following optional technical solutions: In one alternative: a spring for resetting is sleeved on the outer side of the optical rod, the upper end of the spring abuts against a second perforated plate for limiting the position, the second perforated plate is slidably connected to the inner wall of the injection tube, and the second perforated plate is fixedly connected to the upper end of the optical rod.

[0007] In one alternative: a sealing plate for separation is fixedly connected to the inner wall of the injection tube, and a sliding rod for moving the first perforated plate is inserted through a sealing ring inside the sealing plate. The sliding rod is fixedly connected to the upper surface of the first perforated plate, and a circular plate is bolted to the upper end of the sliding rod.

[0008] In one alternative: the circular plate is internally threaded with a lead screw for driving, the lead screw is connected to the sealing plate via a bearing, and the other end of the lead screw is connected to the inner wall of the injection tube via a bearing.

[0009] In one alternative: a worm gear is fixedly connected to the outer side of the lead screw, and a worm is meshed with the outer side of the worm gear. The worm gear and the worm are used for transmission, and the worm is connected to the inner wall of the injection pipe through a bearing.

[0010] In one alternative: the inlet end of the metering pump is connected to a liquid extraction hose for liquid delivery, and the other end of the liquid extraction hose is connected to a riser for liquid inlet, the riser being connected to the inner wall of the mixing tank via a bracket.

[0011] In one alternative: a foot switch for control is connected to one side of the control box via a wire, and a support pole for support is also connected to one side of the control box via a pipe clamp, and a support mechanism for supporting the injection mechanism is provided on the support pole.

[0012] In one alternative embodiment: the support mechanism includes a steel pipe frame connected to the outside of the upright by a clamp, a limiting groove for limiting the position is provided on the inner wall of the steel pipe frame, and a slider is slidably connected to the inner wall of the steel pipe frame. A threaded rod for limiting the slider is threadedly connected above the slider, and a nut for limiting the slider is threadedly connected to the outer side of the threaded rod. The nut abuts against the upper surface of the steel pipe frame.

[0013] In one alternative: a scissor-type telescopic frame is connected to one side of the slider via a bearing, one end of the scissor-type telescopic frame is connected to one side of the steel pipe frame via a support plate, and the end of the slider away from the scissor-type telescopic frame is connected to a pipe clamp for limiting the injection mechanism via a support rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model delivers culture medium into the filling tube, and uses the pressure of the culture medium delivery to open the plug for filling. When the metering pump stops delivering the culture medium, the spring drives the plug to press against the inner wall of the filling tube, blocking the lower end of the filling tube and thus preventing the culture medium from dripping.

[0015] 2. This utility model unfolds the scissor-type telescopic frame by sliding the last set of pipe clamps, and evenly adjusts the positions of multiple sets of pipe clamps, thereby quickly adjusting the spacing of multiple sets of injection pipes. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the mixing tank of this utility model.

[0017] Figure 2 This is a three-dimensional structural diagram of the foot switch of this utility model.

[0018] Figure 3 This is a three-dimensional cross-sectional structural diagram of the control box of this utility model.

[0019] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the mixing tank of this utility model.

[0020] Figure 5 This is a three-dimensional structural diagram of the control box of this utility model.

[0021] Figure 6 This is a schematic diagram of the three-dimensional structure of the steel pipe frame of this utility model.

[0022] Figure 7 This is a three-dimensional structural diagram of the tube buckle of this utility model.

[0023] Figure 8 This is a schematic diagram of the three-dimensional cross-sectional structure of the steel pipe frame of this utility model.

[0024] Figure 9 This is a schematic diagram of the three-dimensional structure of the slider of this utility model.

[0025] Figure 10 This is a schematic diagram of the three-dimensional cross-sectional structure of the injection pipe of this utility model.

[0026] Figure label annotations: 1. Mixing tank; 2. Control box; 3. Metering pump; 4. Liquid extraction hose; 5. Riser; 6. Foot switch; 7. Upright pole; 8. Support mechanism; 801. Steel pipe frame; 802. Limiting groove; 803. Slider; 804. Threaded rod; 805. Nut; 806. Scissor telescopic frame; 807. Pipe clamp; 9. Injection mechanism; 901. Injection pipe; 902. First hollow plate; 903. Smooth rod; 904. Plug; 905. Spring; 906. Second hollow plate; 907. Sealing plate; 908. Sliding rod; 909. Circular plate; 910. Lead screw; 911. Worm gear; 912. Worm; 10. Delivery hose. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0028] In one embodiment, such as Figures 1-5As shown, a culture medium filling device includes a mixing tank 1, a control box 2, a metering pump 3, and a liquid extraction hose 4. The control box 2 for centralized control is provided on one side of the mixing tank 1. The metering pump 3 for liquid extraction is connected to the inner wall of the control box 2 through a partition. The liquid inlet end of the metering pump 3 is connected to the liquid extraction hose 4 for liquid delivery. The other end of the liquid extraction hose 4 is connected to the riser pipe 5 for liquid inlet. The riser pipe 5 is connected to the inner wall of the mixing tank 1 through a bracket. A foot switch 6 for control is connected to one side of the control box 2 through a wire. The control box 2 is also connected to a support rod 7 for support through a pipe clamp. A support mechanism 8 for supporting the filling mechanism 9 is provided on the riser 7. The liquid outlet end of the metering pump 3 is connected to a delivery hose 10 for liquid delivery. The other end of the delivery hose 10 is provided with the filling mechanism 9 for discharging. The filling mechanism 9 is located inside the support mechanism 8.

[0029] In this embodiment, the culture medium raw material is poured into the mixing tank 1. The variable frequency motor in the mixing tank 1 is started by the motor controller, which drives the blades to stir and mix the culture medium raw material. The controller is connected through the front of the inner wall of the control box 2 to control the entire equipment. The pumping volume of the metering pump 3 is set according to the required filling bottle capacity. The metering pump 3 is started by stepping on the foot switch 6, and the mixed culture medium in the mixing tank 1 is pumped into the riser pipe 5 and sent into the metering pump 3 through the pumping hose 4. The metering pump 3 sends the liquid into the filling mechanism 9 through the delivery hose 10 and into the bottle. A J-shaped bracket is set on the outside of the riser pipe 5 and hung on the tank wall of the mixing tank 1. It is installed with bolts to the tank body. Each set of metering pump 3 corresponds to a set of boat-shaped switches. The boat-shaped switches are installed on the back of the control box 2 to control the on and off of the circuit of the metering pump 3. A set of master switches is installed on the top of the control box 2 to control the on and off of the entire circuit. An H-shaped partition is set in the control box 2 to separate the space and separate the electrical equipment from the metering pump 3 to prevent moisture from entering the electrical equipment.

[0030] In one embodiment, such as Figures 5-9 As shown, the support mechanism 8 includes a steel pipe frame 801 connected to the outside of the upright 7 by a clamp. The inner wall of the steel pipe frame 801 is provided with a limiting groove 802 for limiting the position, and a slider 803 is slidably connected to the inner wall of the steel pipe frame 801. A threaded rod 804 for limiting the slider 803 is threadedly connected above the slider 803. A nut 805 for limiting the slider 803 is threadedly connected to the outside of the threaded rod 804. The nut 805 abuts against the upper surface of the steel pipe frame 801.

[0031] In this embodiment, the steel pipe frame 801 can move up and down on the upright 7. The height of the steel pipe frame 801 is adjusted according to the height of the bottle, and then locked to the upright 7 by the clamp at the rear end of the steel pipe frame 801, thereby fixing the height of the steel pipe frame 801. Limiting grooves 802 are opened on both sides and the top of the steel pipe frame 801. By pushing the pipe buckle 807, the slider 803 can be driven to slide inside the steel pipe frame 801. The threaded rod 804 slides in the upper limiting groove 802 to prevent the slider 803 from falling out of the steel pipe frame 801. By tightening the nut 805 and pressing it against the upper surface of the steel pipe frame 801, the position of the slider 803 at the rear end is fixed.

[0032] In one embodiment, such as Figures 6-9 As shown, a scissor-type telescopic frame 806 is connected to one side of the slider 803 via a bearing. One end of the scissor-type telescopic frame 806 is connected to one side of the steel pipe frame 801 via a support plate. The end of the slider 803 away from the scissor-type telescopic frame 806 is connected to a pipe buckle 807 for limiting the injection mechanism 9 via a support rod.

[0033] In this embodiment, the rotating shaft inside the scissor-type telescopic frame 806 passes through the limiting groove 802 on one side of the steel pipe frame 801 and is connected to the slider 803 by a bearing. When the slider 803 on the last side moves, the scissor-type telescopic frame 806 is expanded or contracted, thereby driving multiple sets of sliders 803 to open and close evenly, and synchronously adjusting the distance between multiple sets of tube buckles 807 to align with the bottle mouths of the arranged bottles. The position of the slider 803 on the last side is fixed by tightening the nut 805, thereby fixing the position of all tube buckles 807.

[0034] In one embodiment, such as Figure 6 and Figure 10 As shown, the injection mechanism 9 includes an injection tube 901 disposed within a tube buckle 807. The injection tube 901 is connected to the end of the delivery hose 10, and a first perforated plate 902 for limiting the spring 905 is slidably connected to the inner wall of the injection tube 901. A smooth rod 903 for driving the second perforated plate 906 to move is provided inside the first perforated plate 902. The lower end of the smooth rod 903 is connected to a plug 904 for sealing by bolts. The plug 904 abuts against the inner wall of the injection tube 901.

[0035] In this embodiment, pulling the rod 903 upwards moves the plug 904 upwards, causing the plug 904 to block the end of the infusion tube 901, preventing residual culture medium from dripping and contaminating the bottle. In one embodiment, such as Figure 10 As shown, a spring 905 for resetting is sleeved on the outer side of the light rod 903. The upper end of the spring 905 abuts against a second hollow plate 906 for limiting the position. The second hollow plate 906 is slidably connected to the inner wall of the injection tube 901 and is fixedly connected to the upper end of the light rod 903.

[0036] In this embodiment, after the culture medium enters the infusion tube 901, its pressure pushes the plug 904 downward, opening the lower end of the infusion tube 901, and the culture medium flows into the bottle. When the plug 904 moves downward, it drives the smooth rod 903 and the second hollow plate 906 to move downward, squeezing the spring 905. When the metering pump 3 stops, the pressure inside the infusion tube 901 disappears, and the spring 905 pushes the second hollow plate 906, the smooth rod 903 and the plug 904 to reset, quickly sealing the lower end of the infusion tube 901 and preventing the culture medium from dripping.

[0037] In one embodiment, such as Figure 10 As shown, a sealing plate 907 for separation is fixedly connected to the inner wall of the injection pipe 901. A sliding rod 908 for moving the first hollow plate 902 is provided through a sealing ring inside the sealing plate 907. The sliding rod 908 is fixedly connected to the upper surface of the first hollow plate 902, and a circular plate 909 is bolted to the upper end of the sliding rod 908.

[0038] In this embodiment, the moving circular plate 909 drives the sliding rod 908 to push the first perforated plate 902 to move up and down, and adjusts the distance between the second perforated plate 906 and the first perforated plate 902 to adjust the preload of the spring 905. Then, the pressure required to open the plug 904 is adjusted according to the water pressure to prevent the spring 905 from being too strong while the water pressure is too low, which would cause the culture medium to drain slowly from the irrigation tube 901, or even prevent the plug 904 from opening.

[0039] In one embodiment, such as Figure 10 As shown, a screw 910 for driving is internally threaded onto a circular plate 909. The screw 910 is connected to the sealing plate 907 via a bearing, and the other end of the screw 910 is connected to the inner wall of the injection tube 901 via a bearing. A worm gear 911 is fixedly connected to the outer side of the screw 910, and a worm 912 is meshed with the outer side of the worm gear 911. The worm gear 911 and the worm 912 are used for transmission, and the worm 912 is connected to the inner wall of the injection tube 901 through a bearing.

[0040] In this embodiment, the worm gear 912 drives the worm wheel 911 to rotate, which can achieve self-locking. By rotating the worm gear 912, the worm wheel 911 and the lead screw 910 are rotated, thereby driving the circular plate 909 to move up and down, so as to adjust the pressure required to open the plug 904.

[0041] The above embodiment discloses a culture medium filling device, wherein a metering pump 3 is placed on a workbench and a foot switch 6 is placed under the operator's feet. Then, the culture medium raw material is poured into a mixing tank 1 and mixed. The bottles to be filled are arranged in an array on a tray and placed under a steel pipe rack 801. The last pipe buckle 807 is slid to adjust the distance between the bottle mouths of the multiple sets of filling tubes 901. The spacing of the multiple sets of filling tubes 901 is adjusted, and then the nut 805 is tightened. The controller panel at the front of the control box 2 is operated to set the capacity of the metering pump 3 to be drawn each time according to the capacity of the bottles. Each row of bottles is placed under the filling tube 901. The foot switch 6 is stepped on to start the metering pump 3, which draws out the culture medium from the mixing tank 1 and sends it into the filling tube 901. The water pressure pushes the plug 904 to open, allowing the culture medium to flow into the bottles. After the set capacity is discharged, the metering pump 3 is turned off, and the spring 905 drives the plug 904 to reset, immediately blocking the filling tube 901 to prevent residual culture medium from dripping out of the pipe.

[0042] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A culture medium filling device, comprising a mixing tank (1), a control box (2), a metering pump (3), and a liquid extraction hose (4), characterized in that, A control box (2) for centralized control is provided on one side of the mixing tank (1). A metering pump (3) for pumping liquid is connected to the inner wall of the control box (2) through a partition. A delivery hose (10) for conveying liquid is connected to the outlet end of the metering pump (3). A filling mechanism (9) for discharging material is provided at the other end of the delivery hose (10). The infusion mechanism (9) includes an infusion tube (901) connected to the end of the delivery hose (10). A first perforated plate (902) for limiting the spring (905) is slidably connected to the inner wall of the infusion tube (901). A light rod (903) for driving the second perforated plate (906) to move is provided inside the first perforated plate (902). A plug (904) for sealing is bolted to the lower end of the light rod (903). The plug (904) abuts against the inner wall of the infusion tube (901).

2. The culture medium filling device according to claim 1, characterized in that, A spring (905) for resetting is sleeved on the outer side of the light rod (903). The upper end of the spring (905) abuts against a second hollow plate (906) for limiting the position. The second hollow plate (906) is slidably connected to the inner wall of the injection tube (901) and is fixedly connected to the upper end of the light rod (903).

3. The culture medium filling device according to claim 2, characterized in that, A sealing plate (907) for separation is fixedly connected to the inner wall of the injection tube (901). A sliding rod (908) for moving the first hollow plate (902) is provided inside the sealing plate (907) through a sealing ring. The sliding rod (908) is fixedly connected to the upper surface of the first hollow plate (902), and a circular plate (909) is bolted to the upper end of the sliding rod (908).

4. The culture medium filling device according to claim 3, characterized in that, The circular plate (909) is internally threaded with a lead screw (910) for driving. The lead screw (910) is connected to the sealing plate (907) by a bearing, and the other end of the lead screw (910) is connected to the inner wall of the injection tube (901) by a bearing.

5. A culture medium filling device according to claim 4, characterized in that, A worm gear (911) is fixedly connected to the outer side of the lead screw (910), and a worm (912) is meshed with the outer side of the worm gear (911). The worm gear (911) and the worm (912) are used for transmission. The worm (912) is connected to the inner wall of the injection pipe (901) through a bearing.

6. The culture medium filling device according to claim 1, characterized in that, The metering pump (3) is connected to a liquid inlet hose (4) for liquid delivery, and the other end of the liquid inlet hose (4) is connected to a riser (5) for liquid inlet. The riser (5) is connected to the inner wall of the mixing tank (1) by a bracket.

7. A culture medium filling device according to claim 1, characterized in that, One side of the control box (2) is connected to a foot switch (6) for control via a wire, and the other side of the control box (2) is also connected to a support rod (7) for support via a pipe clamp. The support rod (7) is provided with a support mechanism (8) for supporting the injection mechanism (9).

8. A culture medium filling device according to claim 7, characterized in that, The support mechanism (8) includes a steel pipe frame (801) connected to the outside of the upright (7) by a clamp. The inner wall of the steel pipe frame (801) is provided with a limiting groove (802) for limiting the position, and a slider (803) is slidably connected to the inner wall of the steel pipe frame (801). A threaded rod (804) for limiting the slider (803) is threadedly connected above the slider (803), and a nut (805) for limiting the slider (803) is threadedly connected to the outside of the threaded rod (804). The nut (805) abuts against the upper surface of the steel pipe frame (801).

9. A culture medium filling device according to claim 8, characterized in that, One side of the slider (803) is connected to a scissor-type telescopic frame (806) via a bearing. One end of the scissor-type telescopic frame (806) is connected to one side of the steel pipe frame (801) via a support plate. The end of the slider (803) away from the scissor-type telescopic frame (806) is connected to a pipe buckle (807) for limiting the injection mechanism (9) via a support rod.