Full-automatic rubber cutting and boxing equipment

Abstract

The utility model belongs to injection moulding technical field, and disclose a kind of full-automatic cutting glue port and equipment, including main body rack, the main body rack is provided with the packaging box switching module for product automatic packing processing, the cutting material head module for product cutting glue port and the transfer module for product clamping transfer, the packaging box switching module and transfer module are respectively located left side and right side in main body rack, the cutting material head module is located in the middle rear side of main body rack upper side.The utility model can first utilize injection molding machine manipulator to place product on cutting material head module and carry out automatic cutting glue port processing, when product is completed automatic cutting glue port on cutting material head module, subsequently it is clamped transfer by transfer module, and it is transferred into the packaging box body on packaging box switching module and carries out automatic packing processing, realizes full-automatic operation, not only need not artificial complicated operation, ensure the stability of quality, in addition, improve work efficiency and production capacity.

Description

Technical Field

[0001] This utility model belongs to the field of injection molding technology, specifically a fully automatic glue cutting and boxing equipment. Background Technology

[0002] Commonly used plastic products are usually made using injection molding. During injection molding, the gate on the product is called the sprue in the industry. After the product is molded, the sprue needs to be removed.

[0003] However, in existing technologies, the glue seams of processed products are typically cut and trimmed manually using tools. This manual cutting and trimming requires a significant amount of manpower, and the prolonged manual cutting time can cause blisters on the hands and damage to the product during the process, leading to inconsistent quality. Furthermore, the products after glue seam trimming need to be repackaged, ultimately impacting work efficiency and production capacity. Therefore, we provide a fully automated glue seam trimming and boxing device to solve these problems. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a fully automatic glue cutting and boxing device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic glue cutting and boxing device, comprising a main frame, wherein the main frame is provided with a packaging box switching module for automatic product boxing, a cutting head module for product glue cutting, and a transfer module for product clamping and transfer. The packaging box switching module and the transfer module are located on the left and right sides of the main frame, respectively. The cutting head module is located on the upper middle rear side of the main frame. An electrical control box is installed on the right side of the main frame, and the electrical control box is located on the right side of the transfer module.

[0006] Preferably, the packaging box switching module includes four mounting plates, each of which is fixedly connected to the main frame. Positioning base plates are horizontally slidably arranged at equal intervals between the four mounting plates, and each positioning base plate is provided with a packaging box body.

[0007] Preferably, each of the two or four mounting plates is equipped with equally spaced base plate guide rails, and each positioning base plate is slidably mounted on the corresponding two base plate guide rails. Each base plate guide rail is equipped with a switching cylinder on its side, and the extension and retraction end of each switching cylinder is connected to the side of the corresponding positioning base plate.

[0008] Preferably, the cutting head module includes a fixed base plate and a cylinder fixing plate. The fixed base plate is fixedly connected to the main frame. The cylinder fixing plate is fixedly connected to the fixed base plate via four guide pillars. A product base is slidably mounted on the fixed base plate. A cutter fixing plate is located below the cylinder fixing plate and is slidably fitted onto the four guide pillars. A positioning pressure plate is located below the cutter fixing plate and is slidably fitted onto the four guide pillars. A cutter is fixedly connected to the bottom surface of the cutter fixing plate and extends through to the bottom of the positioning pressure plate. A cutter cylinder is installed in the middle of the cylinder fixing plate, and the telescopic end of the cutter cylinder is connected to the cutter fixing plate. Two pressure plate cylinders are installed on the cylinder fixing plate, and the telescopic ends of both pressure plate cylinders penetrate the cutter fixing plate and are connected to the positioning pressure plate.

[0009] Preferably, a feeding cylinder is installed on the fixed base plate, and two opposing linear guide rails are fixedly connected to the fixed base plate. The product base is slidably mounted on the two linear guide rails, and the telescopic end of the feeding cylinder is connected to the product base.

[0010] Preferably, the fixed base plate has a first hole in the middle, and the product base has a second hole in the middle.

[0011] Preferably, the transfer module includes a vertical frame fixedly connected to the main frame. Four guide rods are fixedly connected to the inner wall of the vertical frame. A front-to-back motion module is installed inside the vertical frame. A vertical motion module is installed on the slider of the front-to-back motion module, and the vertical motion module is slidably sleeved on the four guide rods. Two left-to-right motion modules are installed on the slider of the vertical motion module, and the slider of the left-to-right motion module is provided with a clamping mechanism for gripping products.

[0012] Preferably, the clamping mechanism includes a variable pitch cylinder and two picking cylinders. The variable pitch cylinder is fixedly connected to the left slider of the left and right motion module, and the two picking cylinders are respectively fixedly connected to the left and right sliders of the left and right motion module. The telescopic end of the variable pitch cylinder is connected to the right slider of the left and right motion module, and a clamping cylinder is installed on the telescopic end of each of the two picking cylinders.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention, through the coordinated setup of a main frame, packaging box switching module, cutting head module, transfer module, and electrical control box, first utilizes the injection molding machine's robotic arm to place the product on the cutting head module for automatic cutting. After the product has completed automatic cutting on the cutting head module, it is then gripped and transferred by the transfer module into the packaging box on the packaging box switching module for automatic boxing. This achieves fully automated operation, eliminating the need for tedious manual operations, ensuring stable quality, and improving work efficiency and production capacity. The equipment simplifies operation and promotes quality stability. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a structural schematic diagram of the packaging box switching module of this utility model; Figure 3 This is a schematic diagram of the cutting head module of this utility model; Figure 4 This is a bottom view of the cutting head module of this utility model; Figure 5 This is a schematic diagram of the transfer module of this utility model; Figure 6 This utility model Figure 5 An enlarged schematic diagram of the structure at point A in the middle.

[0015] In the diagram: 1. Main frame; 2. Packaging box switching module; 3. Cutting head module; 4. Transfer module; 201. Mounting plate; 202. Positioning base plate; 203. Packaging box body; 204. Base plate guide rail; 205. Switching cylinder; 301. Fixed base plate; 302. Feeding cylinder; 303. Linear guide rail; 304. Product base; 305. Positioning pressure plate; 306. Cutter fixing plate; 307. Cutter cylinder; 308. Pressure plate cylinder; 309. Cutter; 310. First hole; 311. Second hole; 312. Cylinder fixing plate; 313. Guide column; 401. Vertical frame; 402. Forward and backward movement module; 403. Up and down movement module; 404. Left and right movement module; 405. Variable pitch cylinder; 406. Material picking cylinder; 407. Clamping cylinder; 5. Electrical control box. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figure 1-6 As shown, this embodiment proposes a fully automatic cutting and boxing device, including a main frame 1. The main frame 1 is equipped with a packaging box switching module 2 for automatic product boxing, a cutting head module 3 for cutting the product's glue nozzle, and a transfer module 4 for product clamping and transfer. The packaging box switching module 2 and the transfer module 4 are located on the left and right sides of the main frame 1, respectively. The cutting head module 3 is located on the upper middle-rear side of the main frame 1. An electrical control box 5 is installed on the right side of the main frame 1, and is located to the right of the transfer module 4. Through the cooperation of the above structures, the product can first be placed on the cutting head module 3 using an injection molding machine robot. The automatic cutting process is performed on the cutting head module 3. After the product is automatically cut on the cutting head module 3, it is then picked up and transferred by the transfer module 4 and placed into the packaging box 203 on the packaging box switching module 2 for automatic boxing. This achieves fully automatic operation, eliminating the need for tedious manual operation and simplifying the operation of the equipment while promoting quality stability. The electrical control box 5 is used to control the electrical equipment in the packaging box switching module 2, the cutting head module 3, and the transfer module 4. In addition, the machinery, parts, and equipment in this device all adopt conventional models in the existing technology, and the circuit connection adopts conventional connection methods in the existing technology, which will not be described in detail here.

[0018] like Figure 2 As shown, the packaging box switching module 2 includes four mounting plates 201, each of which is fixedly connected to the main frame 1. Positioning base plates 202 are horizontally slidably arranged at equal intervals between the four mounting plates 201. Each positioning base plate 202 is provided with a packaging box body 203. With the above structure, each positioning base plate 202 can slide horizontally between two mounting plates 201, thereby placing the product after the glue cutting process into the packaging box body 203, thus realizing the function of sequential boxing.

[0019] like Figure 2As shown, both mounting plates 201 are equipped with equally spaced base plate guide rails 204. Each positioning base plate 202 is slidably mounted on the corresponding two base plate guide rails 204. Each base plate guide rail 204 is equipped with a switching cylinder 205 on its side. The telescopic end of each switching cylinder 205 is connected to the side of the corresponding positioning base plate 202. With the above structure, the first layer switching cylinder 205 drives the first layer positioning base plate 202 to move to the right side to wait for the transfer module 4 to put the product into the packaging box 203. When the first layer packaging box 203 is full, it is moved back to the left side under the control of the first layer switching cylinder 205. Then the second layer switching cylinder 205 drives the second layer positioning base plate 202 to move to the right side to wait for the transfer module 4 to put the product into the packaging box. By repeating the above steps, multi-layer cyclic packaging can be completed.

[0020] like Figure 3 and Figure 4As shown, the cutting head module 3 includes a fixed base plate 301 and a cylinder fixing plate 312. The fixed base plate 301 is fixedly connected to the main frame 1. The cylinder fixing plate 312 is fixedly connected to the fixed base plate 301 via four guide posts 313. A product base 304 is slidably mounted on the fixed base plate 301. A cutter fixing plate 306 is located below the cylinder fixing plate 312 and is slidably fitted onto the four guide posts 313. A positioning pressure plate 305 is located below the cutter fixing plate 306 and is slidably fitted onto the four guide posts 313. The cutter fixing plate 306... A cutter 309 is fixedly connected to the bottom surface, extending below the positioning pressure plate 305. A cutter cylinder 307 is installed in the middle of the cylinder fixing plate 312, and the telescopic end of the cutter cylinder 307 is connected to the cutter fixing plate 306. Two pressure plate cylinders 308 are installed on the cylinder fixing plate 312, and the telescopic ends of both pressure plate cylinders 308 extend through the cutter fixing plate 306 and are connected to the positioning pressure plate 305. A feeding cylinder 302 is installed on the fixed base plate 301, and two opposing linear guides 303 are fixedly connected to the fixed base plate 301. The product base 304 is slidably mounted on the two linear guides. On rail 303, the telescopic end of the feeding cylinder 302 is connected to the product base 304. A first hole 310 is provided in the center of the fixed base plate 301, and a second hole 311 is provided in the center of the product base 304. With this structure, after the injection molding robot removes the product from the injection molding machine, it is placed into the product base 304. As the feeding cylinder 302 moves the product base 304, it moves along the two linear guide rails 303 to ensure the accuracy of its movement, until the product inside the product base 304 is placed. The device moves to below the cutter 309, and then the pressure plate cylinder 308 operates, driving the positioning pressure plate 305 to move downwards, fixing the product inside the product base 304. Subsequently, the cutter cylinder 307 drives the cutter 309 to cut off the glue outlet on the product. After completion, all movements return to the starting point in reverse. After the glue outlet is cut off, it falls into the glue outlet recycling box through the second hole 311 and the first hole 310. The glue outlet recycling box is not shown in the figure. The synchronous operation control method of the other two pressure plate cylinders 308 is an existing mature technology. The specific control can be achieved through the cylinder synchronization controller, which will not be described in detail here.

[0021] like Figure 5 and Figure 6As shown, the transfer module 4 includes a frame 401, which is fixedly connected to the main frame 1. Four guide rods are fixedly connected to the inner wall of the frame 401. A front-to-back motion module 402 is installed inside the frame 401. A vertical motion module 403 is mounted on the slider of the front-to-back motion module 402, and the vertical motion module 403 is slidably sleeved on the four guide rods. Two horizontal motion modules 404 are mounted on the slider of the vertical motion module 403. The sliders of the horizontal motion modules 404 are equipped with clamping mechanisms for gripping products. With the above structure, the front-to-back motion module 402 can... The up-and-down motion module 403 moves in the front-and-back direction, and the up-and-down motion module 403 can drive the left-and-right motion module 404 to move in the up-and-down direction. The operation of the left-and-right motion module 404 can drive the clamping mechanism to move in the left-and-right direction, so that the clamping mechanism can more accurately clamp and operate the product after the cutting head module 3 has been processed, which is convenient for subsequent transfer to the packaging box switching module 2. In addition, the front-and-back motion module 402, the up-and-down motion module 403 and the left-and-right motion module 404 are all existing mature technologies, and will not be described in detail here.

[0022] like Figure 5 and Figure 6 As shown, the clamping mechanism includes a pitch-changing cylinder 405 and two picking cylinders 406. The pitch-changing cylinder 405 is fixedly connected to the left slider of the left and right motion module 404, and the two picking cylinders 406 are respectively fixedly connected to the left and right sliders of the left and right motion module 404. The telescopic end of the pitch-changing cylinder 405 is connected to the right slider of the left and right motion module 404. Each telescopic end of the two picking cylinders 406 is equipped with a clamping cylinder 407. The function of the pitch-changing cylinder 405 is to adjust the distance between the two picking cylinders 406. Therefore, the two picking cylinders 406 are fixed and then sliding on the sliders of the left and right motion module 404. Under the operation of the picking cylinders 406, the clamping cylinders 407 can be adjusted. 07. The product is picked up from the product base 304 and then clamped by the clamping cylinder 407. With the above structure, the clamping cylinder 407 is moved to the top of the product base 304 by the movement of the front-back movement module 402, the up-down movement module 403 and the left-right movement module 404. Then, the clamping cylinder 407 is moved down by the picking cylinder 406 to pick up the finished product from the product base 304. Then, the clamping cylinder 407 is moved to the top of the packaging box switching module 2 by the movement of the front-back movement module 402, the up-down movement module 403 and the left-right movement module 404, so that the product can be placed into the corresponding packaging box 203.

[0023] The working principle and usage process of this utility model are as follows: First, the product is removed from the injection molding machine by the injection molding robot and then placed into the product base 304. As the feeding cylinder 302 moves the product base 304, the product base 304 will move along the two linear guide rails 303 to ensure the accuracy of the moving position of the product base 304 until the product in the product base 304 is moved to below the cutter 309. Then, the pressure plate cylinder 308 is turned to drive the positioning pressure plate 305 to move downward. The product is fixed inside the product base 304. Then, the cutting cylinder 307 drives the cutting blade 309 to cut off the glue opening on the product. After completion, all movements return to the starting point. The glue opening, after being cut off, falls into the glue opening collection box below through the second hole 311 and the first hole 310. Then, the movement of the forward and backward movement module 402, the up and down movement module 403, and the left and right movement module 404 moves the clamping cylinder 407 above the product base 304. Finally, the material picking cylinder 406 controls the clamping cylinder 407 to move down. The product clamping mechanism is removed from the product base 304 after the work is completed. At the same time, the first-layer switching cylinder 205 drives the first-layer positioning base plate 202 to move to the right side to wait for the transfer module 4 to place the product into the packaging box 203. Then, the movement of the front-back movement module 402, the up-down movement module 403, and the left-right movement module 404 drives the clamping cylinder 407 to move above the packaging box switching module 2, so that the product can be placed into the corresponding packaging box 203. Repeat the above steps to place the products into the packaging box 203 in an orderly manner. When the first layer of packaging box 203 is full, the first-layer switching cylinder 205 is used to control the movement back to the left side. Then, the second-layer switching cylinder 205 drives the second-layer positioning base plate 202 to move to the right side to wait for the transfer module 4 to place the product into the packaging box. By repeating the above steps, multi-layer cyclic packaging can be completed, so that manual cutting and shaving are not required, ensuring the stability of quality. In addition, products after the glue cut can also be automatically packaged, improving work efficiency and production capacity.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic glue cutting and boxing device, comprising a main frame (1), characterized in that: The main frame (1) is provided with a packaging box switching module (2) for automatic product boxing, a cutting head module (3) for cutting the glue opening of the product, and a transfer module (4) for product clamping and transfer. The packaging box switching module (2) and the transfer module (4) are located on the left and right sides of the main frame (1), respectively. The cutting head module (3) is located on the upper middle rear side of the main frame (1). An electrical control box (5) is installed on the right side of the main frame (1), and the electrical control box (5) is located on the right side of the transfer module (4).

2. The fully automatic glue cutting and boxing equipment according to claim 1, characterized in that: The packaging box switching module (2) includes four mounting plates (201), each mounting plate (201) is fixedly connected to the main frame (1), and the four mounting plates (201) are horizontally slidably arranged with equidistant positioning base plates (202), and each positioning base plate (202) is provided with a packaging box body (203).

3. The fully automatic glue cutting and boxing equipment according to claim 2, characterized in that: A base plate guide rail (204) is installed at equal intervals between the two mounting plates (201). Each positioning base plate (202) is slidably mounted on the corresponding two base plate guide rails (204). A switching cylinder (205) is installed on the side of each base plate guide rail (204). The telescopic end of each switching cylinder (205) is connected to the side of the corresponding positioning base plate (202).

4. The fully automatic glue cutting and boxing equipment according to claim 1, characterized in that: The cutting head module (3) includes a fixed base plate (301) and a cylinder fixing plate (312). The fixed base plate (301) is fixedly connected to the main frame (1). The cylinder fixing plate (312) is fixedly connected to the fixed base plate (301) by four guide posts (313). A product base (304) is slidably arranged on the fixed base plate (301). A cutter fixing plate (306) is arranged below the cylinder fixing plate (312) and is slidably sleeved on the four guide posts (313). A positioning pressure plate (305) is arranged below the cutter fixing plate (306). The positioning plate (305) is slidably sleeved on the four guide posts (313). The bottom surface of the cutter fixing plate (306) is fixedly connected to the cutter (309), and the cutter (309) extends through to the bottom of the positioning plate (305). The middle part of the cylinder fixing plate (312) is equipped with a cutter cylinder (307), and the telescopic end of the cutter cylinder (307) is connected to the cutter fixing plate (306). Two pressure plate cylinders (308) are installed on the cylinder fixing plate (312), and the telescopic ends of the two pressure plate cylinders (308) both extend through the cutter fixing plate (306) and are connected to the positioning plate (305).

5. The fully automatic glue cutting and boxing equipment according to claim 4, characterized in that: A feeding cylinder (302) is installed on the fixed base plate (301). Two opposing linear guide rails (303) are fixedly connected to the fixed base plate (301). The product base (304) is slidably disposed on the two linear guide rails (303). The telescopic end of the feeding cylinder (302) is connected to the product base (304).

6. The fully automatic glue cutting and boxing equipment according to claim 4, characterized in that: The fixed base plate (301) has a first hole (310) in the middle, and the product base (304) has a second hole (311) in the middle.

7. The fully automatic glue cutting and boxing equipment according to claim 1, characterized in that: The transfer module (4) includes a frame (401), which is fixedly connected to the main frame (1). Four guide rods are fixedly connected to the inner wall of the frame (401). A front-to-back motion module (402) is installed inside the frame (401). An up-and-down motion module (403) is installed on the slider of the front-to-back motion module (402), and the up-and-down motion module (403) is slidably sleeved on the four guide rods. Two left-and-right motion modules (404) are installed on the slider of the up-and-down motion module (403), and a clamping mechanism for clamping products is provided on the slider of the left-and-right motion module (404).

8. The fully automatic glue cutting and boxing equipment according to claim 7, characterized in that: The clamping mechanism includes a variable pitch cylinder (405) and two picking cylinders (406). The variable pitch cylinder (405) is fixedly connected to the left slider of the left and right motion module (404). The two picking cylinders (406) are respectively fixedly connected to the left and right sliders of the left and right motion module (404). The telescopic end of the variable pitch cylinder (405) is connected to the right slider of the left and right motion module (404). The telescopic ends of the two picking cylinders (406) are each equipped with a clamping cylinder (407).

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