A fly ash solidified product packing device
Patent Information
- Application Number
- CN202522563724.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0003]在现有技术中飞灰在固化后,需要对固化物进行打包,打包完成后对包装袋的开口进行热封封闭,在承接的过程中,一般上下两个吸盘机构分别通过不同的驱动机构进行驱动移动,这种方式,容易在装置长时间使用后出现不协调现象,导致包装袋的上下两部分移动不同步,进而出现打褶现象,造成飞灰固化物不能很好的进入包装袋内
1、通过设置连接杆与下移动机构,可以实现上移动机构推动下移动机构同步移动,保证了上、下移动机构移动过程中的同步性。
Smart Images

Figure CN224848185U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging solidified fly ash, specifically a packaging device for solidified fly ash. Background Technology
[0002] Fly ash solidification is a technique that involves adding gel materials to fly ash and then compressing and solidifying the fly ash through extrusion.
[0003] In existing technologies, after fly ash solidifies, the solidified material needs to be packaged. After packaging, the opening of the packaging bag is heat-sealed. During the receiving process, the upper and lower suction cup mechanisms are usually driven by different drive mechanisms. This method is prone to incoordination after the device has been used for a long time, resulting in the upper and lower parts of the packaging bag moving asynchronously, which in turn causes pleats and prevents the solidified fly ash from entering the packaging bag properly. Utility Model Content
[0004] The purpose of this utility model is to provide a packaging device for solidified fly ash in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a fly ash solidification packaging device, comprising two guide rails and a worktable located between the two guide rails. An upper moving mechanism is slidably connected to the inner side of the guide rails, and a lower moving mechanism is slidably installed below the worktable. A suction cup mechanism is installed between the bottom of the upper moving mechanism and the top of the lower moving mechanism. A sliding groove for the lower suction cup mechanism to move is provided on the top of the worktable. A connecting rod is fixedly installed at the tail end of the upper moving mechanism. When the upper moving mechanism moves to the top, it causes the lower crossbar of the connecting rod to abut against the tail end of the lower moving mechanism.
[0006] As a further embodiment of this utility model: the upper moving mechanism includes a sliding plate slidably installed in the two guide rails, guide shafts slidably installed at the four corners inside the sliding plate, an electric push cylinder fixedly installed at the top center of the sliding plate, the piston rod of the electric push cylinder passing through to the bottom of the sliding plate, and the four guide shafts connected to the bottom of the piston rod of the electric push cylinder and the suction cup mechanism above.
[0007] As a further embodiment of this utility model: the lower moving mechanism includes a horizontal rod fixedly connected to the side of the end plate at the front end of the worktable; the outer wall of the horizontal rod is slidably connected to two vertical plates of the sliding seat; a spring that is sleeved with the horizontal rod is abutted between one vertical plate of the sliding seat and the end plate of the worktable; the top of the upper horizontal plate of the sliding seat is connected to the suction cup mechanism below; a limiting plate that protrudes outward is installed on the vertical plate at the rear end of the sliding seat; a micro-touch switch is installed at the bottom end of the limiting plate; and the micro-touch switch is electrically connected to the electric push cylinder through a controller.
[0008] As a further embodiment of this utility model: the suction cup mechanism includes a fixed frame, and a suction pipe is installed on the side of the two fixed frames that are close to each other. Multiple vertical ports of the suction pipe are connected to the suction cup through connecting pipes. The tail end of the suction pipe is connected to the fixed pipe through a corrugated pipe. An air pump is installed at one end of the fixed pipe. The upper fixed frame is connected to the bottom of the guide shaft and the electric push cylinder piston rod, and the lower fixed frame is connected to the top of the horizontal plate of the sliding seat.
[0009] As a further improvement of this utility model, the lower crossbar of the connecting rod has a notch inside that is aligned with the end of the horizontal bar.
[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. By setting a connecting rod and a lower moving mechanism, the upper moving mechanism can drive the lower moving mechanism to move synchronously, ensuring the synchronicity of the upper and lower moving mechanisms during their movement. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model from another perspective; Figure 3 This is a schematic diagram of the installation of the upper moving mechanism and the lower moving mechanism of this utility model; Figure 4 This is a schematic diagram of the installation of the suction cup mechanism of this utility model.
[0012] In the diagram: 1. Guide rail; 2. Worktable; 3. Sliding plate; 4. Electric push cylinder; 5. Fixing frame; 6. Guide shaft; 7. Suction pipe; 8. Horizontal bar; 9. Sliding seat; 10. Spring; 11. Suction cup; 12. Connecting rod; 13. Notch; 14. Limiting plate. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figures 1-4 In this embodiment of the present invention, a fly ash solidified material packaging device includes two guide rails 1 and a worktable 2 located between the two guide rails 1. An upper moving mechanism is slidably connected to the inner side of the guide rails 1, and a lower moving mechanism is slidably installed below the worktable 2. A suction cup mechanism is installed between the bottom of the upper moving mechanism and the top of the lower moving mechanism. A sliding groove for the lower suction cup mechanism to move is opened on the top of the worktable 2. A connecting rod 12 is fixedly installed at the tail end of the upper moving mechanism. When the upper moving mechanism moves to the top, it causes the lower crossbar of the connecting rod 12 to abut against the tail end of the lower moving mechanism.
[0015] In this embodiment: First, when packaging the fly ash solidified material, the packaging bag is placed on top of the workbench 2. At this time, the packaging bag is located between two suction cup mechanisms. Then, the upper moving mechanism is started to move downward. The upper moving mechanism drives the upper suction cup mechanism connected to it to move downward synchronously until the bottom of the suction cup of the upper suction cup mechanism contacts the top of the packaging bag. At this time, the sensing device (such as an infrared sensor) installed on the upper suction cup mechanism sends an electrical signal to the controller. The controller controls the electric push cylinder 4 to reset and controls the air pump connected to the upper and lower suction cup mechanisms to run. When the negative pressure mechanism forms a negative pressure, it drives the upper suction cup mechanism to reset, thereby opening the packaging bag. Then, the pushing device (such as a hydraulic cylinder) that contacts the tail end of the upper moving mechanism is started. The hydraulic cylinder can push the upper moving mechanism to slide along the guide rail 1. The upper moving mechanism simultaneously pushes the lower moving mechanism to move. At this time, the upper moving mechanism and the lower moving mechanism move synchronously, moving the opening of the packaging bag to the discharge port of the compressor to accommodate the fly ash solidified material that has been compressed and solidified by the compressor. It should be noted that: the infrared sensor installed on the suction cup mechanism will receive the infrared signal emitted by the sensor after the upper suction cup mechanism moves to the preset lowest position. At this time, the reception time is minimized, thus realizing the sensing.
[0016] Please refer to this carefully. Figure 1 and Figure 2The upper moving mechanism includes a sliding plate 3 that is slidably installed in two guide rails 1. Guide shafts 6 are slidably installed at the four corners inside the sliding plate 3. An electric push cylinder 4 is fixedly installed at the top center of the sliding plate 3. The piston rod of the electric push cylinder 4 extends through to the bottom of the sliding plate 3. The four guide shafts 6 and the bottom of the piston rod of the electric push cylinder 4 are connected to the suction cup mechanism above.
[0017] In this embodiment: when the packaging bag is opened, the electric push cylinder 4 is activated, the piston rod of the electric push cylinder 4 moves downward, the piston rod pushes the suction cup mechanism above to move downward, and the suction cup mechanism simultaneously drives the four guide shafts 6 to slide vertically, so as to achieve the purpose of vertical movement of the suction cup mechanism; The infrared sensor is installed at the bottom of the upper mounting bracket 5 and is positioned offset from the suction cup mechanism to avoid obstruction. After the suction cup mechanism above moves to the lowest position, the electric push cylinder 4 resets under the control of the controller, causing the packaging bag to open. After the packaging bag opens, the upper moving mechanism moves under the action of the pushing mechanism, moving the opened packaging bag to the outlet position of the compressor to prepare for receiving the solidified fly ash.
[0018] Please refer to this carefully. Figure 1 and Figure 2 The lower moving mechanism includes a horizontal rod 8 fixedly connected to the side of the end plate at the front end of the worktable 2. The outer wall of the horizontal rod 8 is slidably connected to the two vertical plates of the sliding seat 9. A spring 10 that is sleeved with the horizontal rod 8 is abutted between one vertical plate of the sliding seat 9 and the end plate of the worktable 2. The top of the upper horizontal plate of the sliding seat 9 is connected to the suction cup mechanism below. An outwardly protruding limiting plate 14 is installed on the vertical plate at the rear end of the sliding seat 9. A micro-touch switch is installed at the bottom end of the limiting plate 14. The micro-touch switch is electrically connected to the electric push cylinder 4 through a controller.
[0019] In this embodiment: after the electric push cylinder 4 is reset, the upper lower plate mechanism drives the connecting rod 12 to reset synchronously until the top of the lower horizontal bar of the connecting rod 12 contacts the micro-touch switch on the limit plate 14. At this time, the micro-touch switch sends an electrical signal to the controller, and the controller controls the electric push cylinder 4 to stop running. Then, the upper moving mechanism moves under the push of the pushing mechanism. The upper moving mechanism applies a squeezing force to the tail end of the sliding seat 9 through the connecting rod 12, and the sliding seat 9 moves along the horizontal bar 8. At this time, the spring 10 is compressed, realizing the synchronous movement of the upper moving mechanism and the lower moving mechanism. After the packaging is completed, when the upper moving mechanism resets, the spring 10 resets and pushes the lower moving mechanism to reset.
[0020] Please refer to this carefully. Figure 4The suction cup mechanism includes a fixed frame 5. Two fixed frames 5 are mounted on the side close to each other. Multiple vertical ports of the suction pipe 7 are connected to the suction cup 11 through connecting pipes. The tail end of the suction pipe 7 is connected to the fixed pipe through a corrugated pipe. An air pump is installed at one end of the fixed pipe. The upper fixed frame 5 is connected to the bottom of the guide shaft 6 and the piston rod of the electric push cylinder 4. The lower fixed frame 5 is connected to the top of the horizontal plate of the sliding seat 9.
[0021] In this embodiment: after the upper moving mechanism drives the upper suction cup mechanism to move downward to the lowest position, the sensing device installed on the upper fixed frame 5 sends an electrical signal to the controller. The controller controls the two air pumps to run simultaneously to suck up air and generate negative pressure. At this time, the upper and lower suction cups 11 are respectively attached to the upper surface and lower surface of the outer wall of the packaging bag. Then, when the upper moving mechanism is reset upward, it can drive the upper suction cup 11 to reset, thereby pulling the packaging bag open.
[0022] Please refer to this carefully. Figure 2 The lower crossbar of the connecting rod 12 has a notch 13 that is aligned with the end of the horizontal bar 8.
[0023] In this embodiment, the design of the notch 13 can prevent the connecting rod 12 from interfering with the anti-detachment part at one end of the horizontal rod 8 when it moves with the upper fixing frame 5.
[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A fly ash solidification packaging device, comprising two guide rails (1) and a worktable (2) located below the two guide rails (1), characterized in that, The guide rail (1) is slidably connected to an upper moving mechanism, and a lower moving mechanism is slidably installed below the worktable (2). A suction cup mechanism is installed between the bottom of the upper moving mechanism and the top of the lower moving mechanism. A sliding groove for the lower suction cup mechanism to move is opened on the top of the worktable (2). A connecting rod (12) is fixedly installed at the tail end of the upper moving mechanism. When the upper moving mechanism moves to the top, the lower crossbar of the connecting rod (12) abuts against the tail end of the lower moving mechanism.
2. The fly ash solidification packaging device according to claim 1, characterized in that, The upper moving mechanism includes a sliding plate (3) slidably installed in the two guide rails (1). Guide shafts (6) are slidably installed at the four corners inside the sliding plate (3). An electric push cylinder (4) is fixedly installed at the top center of the sliding plate (3). The piston rod of the electric push cylinder (4) extends through to the bottom of the sliding plate (3). The four guide shafts (6) are connected to the bottom of the piston rod of the electric push cylinder (4) and the suction cup mechanism above.
3. The fly ash solidification packaging device according to claim 2, characterized in that, The lower moving mechanism includes a horizontal rod (8) fixedly connected to the side of the end plate at the front end of the worktable (2). The outer wall of the horizontal rod (8) is slidably connected to the two vertical plates of the sliding seat (9). A spring (10) sleeved with the horizontal rod (8) abuts against one vertical plate of the sliding seat (9) and the end plate of the worktable (2). The top of the upper horizontal plate of the sliding seat (9) is connected to the suction cup mechanism below. A limiting plate (14) protruding outward is installed on the vertical plate at the tail end of the sliding seat (9). A micro-touch switch is installed at the bottom end of the limiting plate (14). The micro-touch switch is electrically connected to the electric push cylinder (4) through a controller.
4. The fly ash solidification packaging device according to claim 3, characterized in that, The suction cup mechanism includes a fixed frame (5), and two fixed frames (5) are fitted with suction pipes (7) on their sides that are close to each other. Multiple vertical ports of the suction pipes (7) are connected to the suction cup (11) through connecting pipes. The tail end of the suction pipe (7) is connected to the fixed pipe through a corrugated pipe. An air pump is installed at one end of the fixed pipe. The upper fixed frame (5) is connected to the bottom of the guide shaft (6) and the piston rod of the electric push cylinder (4). The lower fixed frame (5) is connected to the top of the horizontal plate of the sliding seat (9).
5. A fly ash solidification packaging device according to claim 4, characterized in that, The lower crossbar of the connecting rod (12) has a notch (13) that is aligned with the end of the horizontal bar (8).