Thermoplastic honeycomb body logistics pallet

CN224848253UActive Publication Date: 2026-10-13CHANGZHOU BEIJIAER NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202522203890.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-18
Publication Date
2026-10-13
Estimated Expiration
2035-10-18

AI Technical Summary

Technical Problem

[0003]现有技术中,发明人公开了一种热塑性蜂窝体成型模具,其申请号为“CN202111364487.8”的中国发明专利,其通过在水平方向折叠蜂窝体,最终成型蜂窝状板材结构;传统板材一般只通过切割等加工方式,作为结构板或装饰板使用,由于热塑性蜂窝板材的结构强度较高,因此可以作为托盘使用,现有技术通常采用粘接切割后的板材作为托盘底部的支腿,但蜂窝结构的支腿侧面暴露出内部空腔,同时多层热熔或粘接的支腿强度不够,因此需要一种将蜂窝体结构应用于托盘的结构

Benefits of technology

[0020]作为优选,所述脚垫的底部向外凸出,所述支撑板在托板底部呈川字型分布。

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Abstract

The utility model discloses a thermoplastic honeycomb body logistics tray, including the supporting plate, the upper through -hole is provided with the upper connecting lid, the lower through -hole is provided with the lower support seat, the upper connecting lid is provided with the support cylinder between the lower support seat, the bottom of lower through -hole is concentric with the lower support seat cooperation's lower clamping groove, the bottom of upper connecting lid is connected with the top of support cylinder, the top of lower support seat is connected with the bottom of support cylinder. The supporting plate and tray all adopt the honeycomb board of high structural strength, but difficult to process are made, on processing, only cutting upper through -hole and lower through -hole, the part of tray top is formed upper clamping groove in the height direction hot -pressing deformation simultaneously, the lower clamping groove is formed in the bottom of lower support seat hot -pressing simultaneously, because the upper through -hole and lower through -hole of cutting formation, reduce upper clamping groove, lower clamping groove, upper positioning groove and lower positioning groove hot -pressing processing difficulty, and the structural strength is high simultaneously.
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Description

Technical Field

[0001] This utility model relates to the field of logistics equipment, and in particular to a thermoplastic honeycomb logistics pallet. Background Technology

[0002] Plastic honeycomb panels are typically made from plastics such as polypropylene (PP) or polyethylene (PE). They are formed into a honeycomb structure through a process, and flat plates are laminated on the upper and lower surfaces to create a lightweight panel. Combining the mechanical advantages of honeycomb structures with the lightweight, corrosion-resistant, and flame-retardant properties of plastics, they are a high-performance composite material.

[0003] In the prior art, the inventor disclosed a thermoplastic honeycomb molding die, which is a Chinese invention patent with application number "CN202111364487.8". It forms a honeycomb-shaped panel structure by folding the honeycomb in the horizontal direction. Traditional panels are generally used as structural or decorative panels only by cutting and other processing methods. Since thermoplastic honeycomb panels have high structural strength, they can be used as trays. The prior art usually uses glued cut panels as the bottom legs of the tray. However, the sides of the honeycomb structure legs expose the internal cavity. At the same time, the strength of multi-layer hot-melt or glued legs is insufficient. Therefore, there is a need for a structure that applies the honeycomb structure to the tray. Utility Model Content

[0004] The purpose of this utility model is to provide a thermoplastic honeycomb logistics pallet, which replaces the support legs by opening holes in the pallet and nesting support cylinders, and replaces the bonding of the sheet metal by fixing the structure.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a thermoplastic honeycomb logistics pallet, including a pallet plate, an upper through hole through the pallet plate, a support plate below the pallet plate, the support plate and the pallet plate being honeycomb panels, the support plate extending along the length direction of the panel body, the support plate being evenly distributed along the width direction of the panel body, a lower through hole through the support plate, the upper through hole and the lower through hole corresponding one-to-one, the upper through hole being located at the corner, center, midpoint of the long side and midpoint of the short side of the pallet plate, an upper connecting cover being provided in the upper through hole, a lower support seat being provided in the lower through hole, a support cylinder being provided between the upper connecting cover and the lower support seat, the top of the support cylinder abutting against the bottom of the pallet plate, an upper clamping groove cooperating with the upper connecting cover being concentrically provided at the top of the upper through hole, a lower clamping groove cooperating with the lower support seat being concentrically provided at the bottom of the lower through hole, the bottom of the upper connecting cover being connected to the top of the support cylinder, and the top of the lower support seat being connected to the bottom of the support cylinder.

[0006] Preferably, the lower part of the upper connecting cover is threaded to the inner side of the top of the support cylinder.

[0007] By adopting the above technical solution, the threaded connection serves to clamp and fix the upper connecting cover, support cylinder and tray, which facilitates quick disassembly. The threaded connection provides a certain preload, which improves the structural strength and connection strength, and facilitates subsequent maintenance and replacement.

[0008] Preferably, the top of the upper connecting cover is provided with a semi-circular groove for inserting a hand. The upper connecting cover is circular, and two semi-circular grooves are symmetrically arranged on the top of the upper connecting cover. The semi-circular grooves are recessed downward along the upper surface of the upper connecting cover.

[0009] By adopting the above technical solution, the semi-circular groove facilitates the installer or equipment to rotate the upper connecting cover, and also makes it easy for the operator to tighten it by hand, simplifying the installation and disassembly process.

[0010] Preferably, the upper connecting cover includes a flange, an upper connecting tube, and a reinforcing plate. The two sides of the reinforcing plate in the width direction are respectively connected to the inner side of the upper connecting tube. The reinforcing plate extends along the length direction of the upper connecting tube. The flange is formed by extending outward in the horizontal direction from the upper surface of the upper connecting tube. The semi-circular grooves are respectively provided on both sides of the reinforcing plate in the horizontal direction. The lower outer side of the upper connecting tube is provided with an external thread that mates with the support cylinder.

[0011] By adopting the above technical solution, the flange increases the contact area between the upper clamping grooves, improving the stability of the fixation; the reinforcing plate enhances the structural rigidity of the upper connecting cover itself, improves the structural strength at the top of the pallet, and reduces and avoids deformation after being subjected to pressure.

[0012] Preferably, the upper part of the lower support base is threaded or interference-fitted to the inner side of the lower part of the support cylinder.

[0013] By adopting the above technical solution, various connection and fixing methods for the lower support base are disclosed. The interference fit structure has higher strength, but disassembly is difficult.

[0014] Preferably, the lower support includes a bottom edge, a base plate, and a lower connecting pipe. The bottom of the lower connecting pipe is integrally formed with the top of the base plate. The lower connecting pipe is concentrically arranged with the base plate and mates with a lower through hole. The bottom edge extends outward in the horizontal direction along the edge of the base plate. The outer side of the upper part of the lower connecting pipe is provided with an external thread that mates with the support cylinder.

[0015] By adopting the above technical solution, the bottom edge structure can better embed the lower support seat into the support plate and distribute the pressure on the support plate. At the same time, it is disclosed that the lower connecting pipe is connected to the support cylinder by a threaded connection.

[0016] Preferably, the bottom of the support plate is provided with an upper positioning groove, which is formed by a recess in the lower surface of the support plate. The upper positioning groove is fitted into the top of the support cylinder and is concentric with the upper through hole. The top of the support plate is provided with a lower positioning groove, which is fitted into the bottom of the support cylinder and is aligned with the lower through hole. The lower positioning groove is formed by a downward recess in the top of the support plate.

[0017] By adopting the above technical solution, the upper and lower positioning grooves play a role in initial positioning and auxiliary support during the installation process, and play a role in pre-positioning before tightening the external thread.

[0018] Preferably, the bottom of the base plate is provided with a groove, a foot pad is provided in the groove, a locking block is provided on the top of the foot pad, and a locking hole is provided in the groove to cooperate with the locking block.

[0019] By adopting the above technical solution, friction is increased to prevent the tray from sliding, and the foot pads can be quickly connected through the locking holes and locking blocks.

[0020] Preferably, the bottom of the foot pad protrudes outward, and the support plate is distributed in a crisscross shape at the bottom of the support plate.

[0021] By adopting the above technical solution, the contact area between the pallet and the ground is increased, the support effect is improved, and the pallet can be inserted into the bottom of the pallet by forklifts.

[0022] In summary, both the support plate and the pallet are made of honeycomb panels, which have high structural strength but are difficult to process. In terms of processing, only upper and lower through holes are cut. Simultaneously, the top of the pallet is heat-pressed and deformed in the height direction to form an upper clamping groove, and the bottom of the lower support base is heat-pressed to form a lower clamping groove. The cut upper and lower through holes reduce the difficulty of heat-pressing the upper and lower clamping grooves, upper and lower positioning grooves. The support legs are formed by three parts: an upper connecting cover, a lower support base, and a support cylinder. Compared to traditional adhesive bonding, this facilitates installation and disassembly. The entire structure, through the support cylinder's abutment in the height direction, forms an internal support skeleton, effectively distributing the load on the pallet to the ground, resulting in a more stable structure. Furthermore, the upper and lower clamping grooves ensure that the upper connecting cover and lower support base can be accurately positioned and fixed within the mounting holes, preventing displacement and rotation under stress and ensuring assembly accuracy and reliability. Attached Figure Description

[0023] Figure 1 This is a structural diagram of an embodiment. Figure 1 ;

[0024] Figure 2 This is a structural diagram of an embodiment. Figure 2 This is used to show the arrangement of the support plates at the bottom;

[0025] Figure 3 This is a schematic diagram of the explosion of the outriggers in the embodiment. Figure 1 ;

[0026] Figure 4 This is a schematic diagram of the explosion of the outriggers in the embodiment. Figure 2 ;

[0027] Figure 5 This is a cross-sectional view of the embodiment at the support cylinder position;

[0028] Figure 6 This is a cross-sectional schematic diagram of the support plate and tray in the embodiment, used to illustrate the structure of the honeycomb panel;

[0029] In the diagram, 1. support plate; 11. upper through hole; 12. upper clamping groove; 13. upper positioning groove; 2. support plate; 21. lower through hole; 22. lower clamping groove; 23. lower positioning groove; 3. honeycomb plate; 4. upper connecting cover; 41. flange; 42. upper connecting pipe; 43. reinforcing plate; 44. semi-circular groove; 5. lower support base; 51. bottom edge; 52. base plate; 53. lower connecting pipe; 54. foot pad; 55. locking block; 56. groove; 57. locking hole; 6. support cylinder; 61. external thread. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to the accompanying drawings.

[0031] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

[0032] Example:

[0033] like Figures 1 to 6 As shown, a thermoplastic honeycomb logistics pallet includes a pallet 1, and a support plate 2 is provided below the pallet 1. The support plate 2 and the pallet 1 are formed by cutting a honeycomb board 3. The support plate 2 extends along the length direction of the board body and is evenly distributed along the width direction of the board body. More specifically, the support plate 2 is distributed in a crisscross shape at the bottom of the pallet 1.

[0034] like Figure 5 As shown, an upper through hole 11 is provided through the pallet 1, and a lower through hole 21 is provided through the support plate 2. The upper through hole 11 and the lower through hole 21 correspond one-to-one. There are nine upper through holes 11 at the corners, center, midpoint of the long side and midpoint of the short side of the pallet 1.

[0035] like Figure 3 and Figure 4As shown, the structure of the connecting plate 1 and the support plate 2 consists of four parts: an upper connecting cover 4, a lower support base 5, a middle support cylinder 6, and a bottom foot pad 54. The upper connecting cover 4 is located in the upper through hole 11, the lower support base 5 is located in the lower through hole 21, and the lower support base 5 is located between the upper connecting cover 4 and the lower support base 5. The top of the support cylinder 6 abuts against the bottom of the plate 1. The top of the upper through hole 11 is concentrically provided with an upper clamping groove 12 that cooperates with the upper connecting cover 4, and the bottom of the lower through hole 21 is concentrically provided with a lower clamping groove 22 that cooperates with the lower support base 5. The bottom of the upper connecting cover 4 is connected to the top of the support cylinder 6, and the top of the lower support base 5 is connected to the bottom of the support cylinder 6.

[0036] like Figures 3 to 5 As shown, the specific structure of the upper connecting cover 4 is as follows: the upper connecting cover 4 includes a flange 41, an upper connecting tube 42, and a reinforcing plate 43. The two sides of the reinforcing plate 43 in the width direction are respectively connected to the inner side of the upper connecting tube 42. The reinforcing plate 43 extends along the length direction of the upper connecting tube 42. The flange 41 is formed by extending outward in the horizontal direction from the upper surface of the upper connecting tube 42. The lower outer side of the upper connecting tube 42 is provided with an external thread 61 that mates with the support cylinder 6. That is, the lower part of the upper connecting cover 4 is threadedly connected to the inner side of the top of the support cylinder 6. At the same time, the top of the upper connecting cover 4 is provided with a semi-circular groove 44 for inserting a hand. The upper connecting cover 4 is circular. There are two semi-circular grooves 44 symmetrically arranged on the top of the upper connecting cover 4. The semi-circular grooves 44 are recessed downward along the upper surface of the upper connecting cover 4. That is, the semi-circular grooves 44 are respectively arranged on both sides of the reinforcing plate 43 in the horizontal direction.

[0037] like Figures 3 to 5 As shown, the upper part of the lower support base 5 is threaded or interference-fitted to the inner side of the lower part of the support cylinder 6. In this embodiment, the lower support base 5 adopts a threaded connection. Its specific structure is as follows: the lower support base 5 includes a bottom edge 51, a bottom plate 52 and a lower connecting pipe 53. The bottom of the lower connecting pipe 53 is integrally formed with the top of the bottom plate 52. The lower connecting pipe 53 and the bottom plate 52 are concentrically arranged. The lower connecting pipe 53 is fitted with the lower through hole 21. The bottom edge 51 extends outward in the horizontal direction along the edge of the bottom plate 52. The outer side of the upper part of the lower connecting pipe 53 is provided with an external thread 61 that fits with the support cylinder 6.

[0038] like Figure 4 and Figure 5 As shown, the bottom of the foot pad 54 protrudes outward. To facilitate the installation of the foot pad 54, the bottom of the base plate 52 is provided with a groove 56. The foot pad 54 is installed in the groove 56. The top of the foot pad 54 is provided with a snap-fit ​​block 55. The groove 56 is provided with a snap-fit ​​hole 57 that mates with the snap-fit ​​block 55.

[0039] like Figure 5As shown, in order to pre-position the support cylinder 6, the bottom of the support plate 1 is provided with an upper positioning groove 13. The upper positioning groove 13 is formed by the recess of the lower surface of the support plate 1. The upper positioning groove 13 is fitted with the top of the support cylinder 6. The upper positioning groove 13 is concentric with the upper through hole 11. The top of the support plate 2 is provided with a lower positioning groove 23. The lower positioning groove 23 is fitted with the bottom of the support cylinder 6. The lower positioning groove 23 is set with the lower through hole 21. The lower positioning groove 23 is formed by the downward recess of the top of the support plate 2.

[0040] Installation process:

[0041] Take inventory of one pallet, three support plates 2, nine sets of upper connecting covers 4, lower support seats 5, support cylinders 6, and foot pads 54. Insert the lower connecting tube 53 of the lower support seat 5 into the corresponding lower through hole 21 from the bottom of the support plate 2. Press or rotate to make the bottom edge 51 of the lower support seat 5 fully embedded in the concentric lower clamping groove 22 at the bottom of the lower through hole 21, ensuring that it is flat and fixed. Take out the foot pad 54 and align the snap-fit ​​block 55 on its top with the snap-fit ​​hole 57 at the bottom of the base plate 52 of the lower support seat 5. Press it firmly until the foot pad 54 is in place. Repeat this operation to install the foot pads 54 on the nine lower support seats 5. Take out the nine support cylinders 6 and align the internal thread at the bottom of the support cylinder 6 with the external thread 61 on the upper part of the lower connecting tube 53 of the lower support seat 5. Turn clockwise and screw it in until it is manually tightened. Place the lower support seat 5 and support cylinder 6 on the ground with the support cylinder 6 facing upward. Lift the support plate 1 and align the upper positioning groove 13 below it with the top of each support cylinder 6. Slowly lower the support plate 1 so that the top of each support cylinder 6 is embedded in the corresponding upper positioning groove 13. Insert the upper connecting cover 4 downward from above the support plate 1 into the corresponding upper through hole 11. Ensure that the flange 41 of the upper connecting cover 4 is embedded in the concentric upper clamping groove 12 at the top of the upper through hole 11. Insert your hand into the two symmetrical semi-circular grooves 44 at the top of the upper connecting cover 4 and rotate the upper connecting cover 4 clockwise so that the external thread 61 at the bottom of the upper connecting tube 42 engages with the inner thread at the top of the support cylinder 6. Tighten it until the upper connecting cover 4 is completely tightened. At this time, the bottom of the upper connecting cover 4 will be tightly connected to the top of the support cylinder 6 and press the support plate 1 tightly onto the support cylinder 6.

Claims

1. A thermoplastic honeycomb logistics pallet, comprising a pallet (1), characterized in that: The tray (1) has an upper through hole (11) through it. A support plate (2) is provided below the tray (1). The support plate (2) and the tray (1) are honeycomb panels (3). The support plate (2) extends along the length of the panel and is evenly distributed along the width of the panel. A lower through hole (21) is provided through the support plate (2). The upper through hole (11) and the lower through hole (21) correspond one-to-one. The upper through hole (11) is located at the corner, center, midpoint of the long side, and midpoint of the short side of the tray (1). An upper connecting cover is provided inside the upper through hole (11). 4) A lower support base (5) is provided in the lower through hole (21). A support cylinder (6) is provided between the upper connecting cover (4) and the lower support base (5). The top of the support cylinder (6) abuts against the bottom of the tray (1). The top of the upper through hole (11) is concentrically provided with an upper clamping groove (12) that cooperates with the upper connecting cover (4). The bottom of the lower through hole (21) is concentrically provided with a lower clamping groove (22) that cooperates with the lower support base (5). The bottom of the upper connecting cover (4) is connected to the top of the support cylinder (6). The top of the lower support base (5) is connected to the bottom of the support cylinder (6).

2. The thermoplastic honeycomb logistics pallet according to claim 1, characterized in that: The lower part of the upper connecting cover (4) is threadedly connected to the inner side of the top of the support cylinder (6).

3. The thermoplastic honeycomb logistics pallet according to claim 2, characterized in that: The top of the upper connecting cover (4) is provided with a semi-circular groove (44) for inserting a hand. The upper connecting cover (4) is circular. There are two semi-circular grooves (44) symmetrically arranged on the top of the upper connecting cover (4). The semi-circular grooves (44) are recessed downward along the upper surface of the upper connecting cover (4).

4. The thermoplastic honeycomb logistics pallet according to claim 3, characterized in that: The upper connecting cover (4) includes a flange (41), an upper connecting tube (42), and a reinforcing plate (43). The two sides of the reinforcing plate (43) in the width direction are respectively connected to the inner side of the upper connecting tube (42). The reinforcing plate (43) extends along the length direction of the upper connecting tube (42). The flange (41) is formed by extending outward in the horizontal direction from the upper surface of the upper connecting tube (42). The semi-circular groove (44) is respectively provided on both sides of the reinforcing plate (43) in the horizontal direction. The lower outer side of the upper connecting tube (42) is provided with an external thread (61) that mates with the support cylinder (6).

5. The thermoplastic honeycomb logistics pallet according to claim 2, characterized in that: The upper part of the lower support base (5) is threaded or interference-fitted to the inner side of the lower part of the support cylinder (6).

6. The thermoplastic honeycomb logistics pallet according to claim 5, characterized in that: The lower support base (5) includes a bottom edge (51), a base plate (52) and a lower connecting pipe (53). The bottom of the lower connecting pipe (53) is integrally formed with the top of the base plate (52). The lower connecting pipe (53) and the base plate (52) are concentrically arranged. The lower connecting pipe (53) cooperates with the lower through hole (21). The bottom edge (51) extends outward in the horizontal direction along the edge of the base plate (52). The outer side of the upper part of the lower connecting pipe (53) is provided with an external thread (61) that cooperates with the support cylinder (6).

7. The thermoplastic honeycomb logistics pallet according to claim 6, characterized in that: The bottom of the support plate (1) is provided with an upper positioning groove (13), which is formed by the recess of the lower surface of the support plate (1). The upper positioning groove (13) is fitted with the top of the support cylinder (6). The upper positioning groove (13) is concentrically arranged with the upper through hole (11). The top of the support plate (2) is provided with a lower positioning groove (23), which is fitted with the bottom of the support cylinder (6). The lower positioning groove (23) is arranged with the lower through hole (21). The lower positioning groove (23) is formed by the downward recess of the top of the support plate (2).

8. The thermoplastic honeycomb logistics pallet according to claim 7, characterized in that: The bottom of the base plate (52) is provided with a groove (56), a foot pad (54) is provided in the groove (56), a snap-fit ​​block (55) is provided on the top of the foot pad (54), and a snap-fit ​​hole (57) that cooperates with the snap-fit ​​block (55) is provided in the groove (56).

9. The thermoplastic honeycomb logistics pallet according to claim 8, characterized in that: The bottom of the foot pad (54) protrudes outward, and the support plate (2) is distributed in a crisscross shape at the bottom of the support plate (1).

Citation Information

Patent Citations

  • Rotary vacuum thermoforming mold for forming thermoplastic honeycomb surface

    CN114131906A