A welding wire spool transfer warehousing system

Abstract

The utility model belongs to welding wire disc storage technology field discloses a kind of welding wire disc transfer warehousing system, comprising: stacker and shelf, stacker is used to transfer welding wire disc and place it in shelf;Stacker includes first guide rail, second guide rail, column and transfer part, first guide rail and second guide rail are respectively arranged at the both ends of column, transfer part is arranged on column, it can move along column, for forming the transfer platform of placing welding wire disc;Shelf is arranged at the both sides of first guide rail and second guide rail, it is provided with multiple goods compartments, for storing welding wire disc.The utility model reaches the purpose of integrated connection by adjusting the relative position of stacker and shelf, reduces the land area problem of stacker in conventional welding wire disc transfer process.And the shelf specially set for welding wire disc is stored, so that the transfer and storage efficiency of warehousing are improved.

Description

Technical Field

[0001] This utility model belongs to the field of welding wire spool storage technology, and more specifically, relates to a welding wire spool transfer and storage system. Background Technology

[0002] The shelving is the main material storage equipment in the shelving system. Its function is to store welding materials prepared in advance by the welding material warehouse according to the workshop's production needs. The stacker crane is the main material transfer equipment in the shelving system. Its function is to transfer welding wire reels that need to be stored from the inbound conveyor line to the designated storage location on the shelving according to system requirements; and to remove welding wire reels that need to be retrieved from the shelving and place them on the outbound conveyor line.

[0003] Currently, most warehouses still use a manual warehouse management model when storing welding wire reels. The welding wire is issued from the primary warehouse to the secondary warehouse, and then from the secondary warehouse to the welding workers. This requires a larger storage area, more issuance processes, and more time for welding workers to pick up and return materials. The process is complex, cumbersome, and time-consuming. Utility Model Content

[0004] In view of this, the present invention provides a welding wire reel transfer and storage system to solve the above problems.

[0005] To solve the above technical problems, this utility model provides a welding wire reel transfer and storage system, comprising: Stacker cranes and racks; stacker cranes are used to transfer welding wire reels and place them in racks. The stacker crane includes a first guide rail, a second guide rail, a column, and a transfer unit. The first guide rail and the second guide rail are respectively set at both ends of the column, and the transfer unit is set on the column and can move along the column to form a transfer platform for placing welding wire reels. The shelving is arranged on both sides of the first and second guide rails, and it has multiple compartments for storing welding wire reels.

[0006] As an alternative, the first guide rail and the second guide rail are arranged in parallel; a first crossbeam assembly is arranged on the first guide rail, and a second crossbeam assembly is arranged on the second guide rail.

[0007] As an alternative, the first crossbeam assembly and the second crossbeam assembly are fixed to the column by bolts.

[0008] As an alternative, the drive motor is connected to the second crossbeam assembly via a synchronous belt.

[0009] As an alternative, the first crossbeam assembly and the second crossbeam assembly are also connected by a timing belt to ensure the stability of the stacker crane's horizontal movement.

[0010] As an alternative, the transfer unit includes a loading platform and forks; the loading platform is movably connected to the column via guide rails, and the forks are mounted on the loading platform.

[0011] As an optional feature, the cargo platform also includes a lifting motor and a telescopic motor. The lifting motor is used to drive the cargo platform and forks to move along the column, and the telescopic motor is used to control the telescopic movement of the forks.

[0012] As an optional feature, a carrier cabinet is also installed on the column for the commissioning, maintenance and control of the stacker crane.

[0013] As an optional feature, one end of the shelving is also equipped with an inbound / outbound line to form a channel for the inbound and outbound of welding wire reels.

[0014] As an optional option, the shelving is a non-slip shelving unit.

[0015] The beneficial effects of this utility model are as follows: This invention achieves an integrated connection between the stacker crane and the rack by adjusting their relative positions, thus reducing the footprint of the stacker crane in conventional wire reel transfer processes. A dedicated rack for storing the wire reels is also provided, improving both the efficiency of warehousing and transfer. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the stacker crane structure provided in an embodiment of the present utility model; Figure 2 A schematic diagram of the shelf structure provided for an embodiment of this utility model; Figure 3 A schematic diagram of a storage compartment for welding wire reels provided in an embodiment of this utility model.

[0017] Figure labels and their correspondences: 1-Overhead rail; 2-Upper crossbeam assembly; 3-Drive motor; 4-Synchronous belt; 5-Onboard cabinet; 6-Upright column; 7-Lower crossbeam assembly; 8-Forklift; 9-Loading platform; 10-Ground rail; 11-Lifting motor; 12-Shelf; 13-Storage compartment; 14-Inbound / outbound line. Detailed Implementation

[0018] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to specific embodiments.

[0019] Please see Figures 1-3This embodiment provides a welding wire spool transfer and storage system, including: a stacker crane and a rack 12. The stacker crane is used to transfer welding wire spools and place them in the rack 12. The stacker crane includes a first guide rail, a second guide rail, a column 6 and a transfer unit. The first guide rail and the second guide rail are respectively set at both ends of the column 6. The transfer unit is set on the column 6 and can move along the column 6 to form a transfer platform for placing welding wire spools. The rack 12 is arranged between the first guide rail and the second guide rail and has multiple storage compartments 13 for storing welding wire spools.

[0020] In this embodiment, the first guide rail is the overhead rail 1, and the second guide rail is the ground rail 10. The overhead rail 1 serves as the upper guide and fixing mechanism of the stacker crane, and is installed on the top of the rack 12. It is connected to the overhead rail 1 via the overhead rail 1 hanging beam. The first crossbeam assembly of the stacker crane, namely the upper crossbeam assembly 2, is fixed to the overhead rail 1 via guide wheels. Meanwhile, the column 6 serves as the main structure of the stacker crane, and the upper crossbeam assembly 2 is fixed to the column 6 via bolts.

[0021] The ground rail 10 serves as a guide and fixing mechanism below the stacker crane and is installed at the bottom of the rack 12. The second crossbeam assembly, namely the lower crossbeam assembly 7, is installed on the ground rail 10. At the same time, the lower crossbeam assembly 7 is fixed to the column 6 by bolt connection. Together with the column 6 and the upper crossbeam assembly 2, they form the overall structure of the stacker crane.

[0022] The forks 8 are mounted on the loading platform 9, which is mounted on the column 6. The loading platform 9 is connected to the column 6 via guide rails and guide wheel assembly. The loading platform 9 drives the forks 8 to move up and down via the lifting motor 11 fixed on the column 6. The forks 8 then perform forward and backward extension movements via their own telescopic motor.

[0023] The onboard cabinet 5 is bolted to the column 6 and is used for the debugging, maintenance and control of the stacker crane.

[0024] The inbound / outbound line 14 is fixed at the front end of the intelligent welding wire warehouse, serving as the main channel for the inbound and outbound of welding wire spools.

[0025] Based on the above solution, the implementation method of this embodiment is as follows: When welding wire spools are received into the warehouse, a manual forklift is used to move the pallet of welding wire spools issued by the welding material warehouse to the front of rack 12. The administrator activates the receiving mode and places the welding wire spools on the receiving conveyor line. The photoelectric switch on the receiving conveyor line is blocked, triggering the receiving signal. The electric roller on the receiving conveyor line receives the signal and begins to rotate, moving the welding wire spool forward. After reaching the receiving position of the welding wire spool stacker, the lifting mechanism driven by the motor will lift it, taking the welding wire spool off the receiving conveyor line. At this time, the welding wire stacker also receives the receiving command and moves synchronously to the receiving position. The loading platform 9 on column 6, driven by the lifting motor 11, moves to the same height as the receiving position. The forks on the loading platform 9... 8. The lifting motor 11 automatically extends and moves slightly upward, driving the loading platform 9 and forks 8 upward simultaneously. After the welding wire reel is detached from the lifting device, the lifting motor 11 stops moving. At this time, the forks 8 automatically retract, bringing the welding wire reel back onto the loading platform 9 and moving together with it. After the welding wire reel returns to the loading platform 9, the drive motor 3 starts running, driving the stacker crane to the horizontal position of the storage location assigned to the welding wire reel by the system. At the same time, the lifting motor 11 drives the loading platform 9 to the vertical position of the storage location. After reaching the position, the forks 8 automatically extend, delivering the welding wire reel into the storage compartment 13. The lifting motor 11 starts to slightly lower, and after the welding wire reel lands on the anti-slip storage location and stops moving, the forks 8 automatically retract, completing one storage task. After all actions are completed, the system automatically records the storage information and updates the inventory. The stacker crane automatically returns to the storage docking position, waiting for the next storage task.

[0026] During outbound operations, the system identifies the welding wire reel information required by the personnel. The drive motor 3 starts, moving the stacker crane to the horizontal position of the welding wire reel shelf 12 where the material is located. At the same time, the lifting motor 11 starts, moving the loading platform 9 to the vertical position of the required welding wire reel. Once in position, the forks 8 automatically extend. At this time, the drive motor 3 slightly lifts, causing the forks 8 to detach the welding wire reel from the anti-slip compartment 13. The lifting motor 11 then stops, and the forks 8 automatically retract, placing the welding wire reel on the loading platform 9. The drive motor 3 then starts again, moving the stacker crane to the inbound / outbound line connection position. Simultaneously, the lifting motor 11 moves the loading platform 9 to the same height as the connection position. The lifting device located on the inbound / outbound line automatically raises to provide space for the forks 8. The forks 8 automatically extend, and the lifting motor 11 slightly lowers the loading platform 9, placing the welding wire reel on the lifting device. The forks 8 automatically retract after they are completely detached from the welding wire reel. After the forks 8 are fully retracted, the lifting device automatically falls back and places the welding wire reel on the outbound conveyor line. The photoelectric switch on the outbound conveyor line is blocked, triggering the outbound signal. After receiving the outbound signal, the electric roller starts and moves the welding wire reel to the outbound port. The automatic door on the intelligent operation panel opens, and the person receiving the material takes out the welding wire reel.

[0027] The above are merely preferred embodiments of this utility model. It should be noted that the above preferred embodiments should not be considered as limitations on this utility model, and the scope of protection of this utility model should be determined by the scope defined in the claims. For those skilled in the art, several improvements and modifications can be made without departing from the spirit and scope of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.

Claims

1. A welding wire reel transfer and storage system, characterized in that, include: Stacker crane and rack (12), the stacker crane being used to transfer welding wire reels and place them in the rack (12); The stacker includes a first guide rail, a second guide rail, a column (6) and a transfer unit. The first guide rail and the second guide rail are respectively disposed at both ends of the column (6). The transfer unit is disposed on the column (6) and can move along the column (6) to form a transfer platform for placing welding wire reels. The shelf (12) is arranged on both sides of the first guide rail and the second guide rail, and it is provided with multiple compartments (13) for storing welding wire reels.

2. The welding wire reel transfer and storage system according to claim 1, characterized in that, The first guide rail and the second guide rail are arranged in parallel; a first crossbeam assembly is arranged on the first guide rail, and a second crossbeam assembly is arranged on the second guide rail.

3. The welding wire reel transfer and storage system according to claim 2, characterized in that, The first crossbeam assembly and the second crossbeam assembly are fixed to the column (6) by bolt connection.

4. The welding wire reel transfer and storage system according to claim 2, characterized in that, The second guide rail is equipped with a drive motor (3) fixed to the ground, and the drive motor (3) is connected to the second crossbeam assembly via a synchronous belt (4).

5. The welding wire reel transfer and storage system according to claim 4, characterized in that, The first crossbeam assembly and the second crossbeam assembly are also connected by a timing belt (4) to ensure the stability of the stacker crane during travel.

6. The welding wire reel transfer and storage system according to claim 1, characterized in that, The transfer unit includes a cargo platform (9) and forks (8); the cargo platform (9) is movably connected to the column (6) via a guide rail, and the forks (8) are mounted on the cargo platform (9).

7. The welding wire reel transfer and storage system according to claim 6, characterized in that, The cargo platform (9) also includes a lifting motor (11) and a telescopic motor. The lifting motor (11) is used to drive the cargo platform (9) and the forks (8) to move along the column (6). The telescopic motor is used to control the forks (8) to extend and retract.

8. The welding wire reel transfer and storage system according to claim 1, characterized in that, The column (6) is also equipped with a carrier cabinet (5) for debugging, maintaining and controlling the stacker crane.

9. The welding wire reel transfer and storage system according to claim 1, characterized in that, One end of the shelf (12) is also provided with an inbound / outbound line (14) to form a channel for the inbound and outbound of welding wire reels.

10. A welding wire reel transfer and storage system according to claim 1, characterized in that, The shelf (12) is a non-slip shelf.

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