A directional arrangement device for bottle cap processing

CN224848475UActive Publication Date: 2026-10-13FOSHAN MINGKA HARDWARE BOTTLE CAP CO LTD
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Patent Information

Application Number
CN202521911867.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-05
Publication Date
2026-10-13
Estimated Expiration
2035-09-05

AI Technical Summary

Technical Problem

[0002]在对瓶盖进行加工时,刚加工成型的瓶盖姿态各不一样,未能统一相同的姿态,而瓶盖在后续的加工过程中需要将瓶盖以同一姿态放置,方便对瓶盖进行下一步加工,目前部分瓶盖整理装置完全地将瓶盖整理至同一的姿态,即完成整理后存在个别姿态不统一的瓶盖,而这些姿态不统一的瓶盖无法顺利地进行下一工序的加工,通常需要人工耗费较多时间对这些瓶盖的姿态进行纠正,影响了瓶盖加工的效率

Benefits of technology

本实用新型公开了一种用于对瓶盖进行定向整理的装置,通过循环运动的送料履带对存料槽内的瓶盖进行传输并整理姿态,瓶盖会进入送料履带表面的下料槽内部,在送料履带对瓶盖进行抬升的过程中,只有开口朝向下料槽内部并套在顶料杆端部的瓶盖方可以停留在下料槽内部,完成瓶盖的抬升之后使顶料杆缩入送料履带内部,使得下料槽内部统一姿态的瓶盖滚动至下料通道内部,从而实现瓶盖的定向整理,无需人工实现瓶盖的整理而提高瓶盖加工的效率。

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Abstract

The utility model discloses a directional arrangement device for bottle cap processing belongs to bottle cap processing technical field, and the device includes feeding mechanism, stores material groove, and feeding mechanism includes the following structure, the shell body, is equipped with the feeding caterpillar band in the shell body, and the feeding caterpillar band outer surface is equipped with a plurality of discharge grooves, the inside hollow of store material groove is located one side of shell body and is covered, and one side of store material groove top is equipped with the discharge channel matched with the discharge groove, and one side of feeding caterpillar band is located in the inside of store material groove and extends from the inside of store material groove upward, and one side of feeding caterpillar band is equipped with the drive mechanism of making feeding caterpillar band rotate, the inside of feeding caterpillar band is equipped with a plurality of top material rod who penetrates feeding caterpillar band and extends outward, and the inside of feeding caterpillar band is equipped with the auxiliary telescopic structure of making top material rod reciprocating motion along the extension direction of itself, the utility model discloses can arrange to bottle cap and improve the processing efficiency of bottle cap.
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Description

Technical Field

[0001] This utility model relates to the field of bottle cap processing technology, and specifically to a directional sorting device for bottle cap processing. Background Technology

[0002] When processing bottle caps, the freshly formed caps often have different postures, failing to achieve a uniform appearance. Subsequent processing requires the caps to be placed in the same posture for easier handling. Currently, some bottle cap sorting devices completely uniformly sort the caps, leaving some caps with inconsistent postures. These inconsistent caps cannot proceed smoothly to the next processing step, typically requiring significant manual time to correct their posture, thus impacting processing efficiency. Utility Model Content

[0003] To address the technical deficiencies in the background art, this utility model proposes a directional sorting device for bottle cap processing, which solves the aforementioned technical problems and meets practical needs. The specific technical solution is as follows: A directional sorting device for bottle cap processing includes a feeding mechanism and a storage trough. The feeding mechanism includes the following structure: an outer shell, a feeding conveyor belt connected end to end inside the outer shell, and a plurality of discharge troughs extending along the width direction of the feeding conveyor belt on the outer surface of the feeding conveyor belt, the plurality of discharge troughs being distributed along the length direction of the feeding conveyor belt. The storage trough is hollow inside and fitted onto one side of the outer shell. The top side of the storage trough is provided with a feeding channel that matches the feeding trough. One side of the feeding track is located inside the storage trough. The feeding track extends from inside the storage trough to above the storage trough. One side of the feeding track is provided with a drive mechanism that makes the feeding track rotate. The feeding track moves upward towards the side near the storage trough. The inner side of the feeding track is provided with several top material rods that penetrate the feeding track and extend outward. The several top material rods are respectively located inside each feeding trough. The inner side of the feeding track is provided with an auxiliary telescopic structure that causes the top material rods to reciprocate along their own extension direction.

[0004] As a further technical solution of this utility model, the top material rod is provided with a reset baffle at the end of the inner side of the feeding track, and a reset compression spring sleeved on the surface of the top material rod is provided between the reset baffle and the feeding track. An inner pulley is movably connected to the side of the reset baffle away from the top material rod. The auxiliary telescopic structure includes the following structure: a rolling baffle, the rolling baffle having an inner side of the feeding track, and a rolling channel that allows the inner pulley to roll between the surface of the rolling baffle and the inner side of the feeding track. The rolling channel consists of a first channel and a second channel. The first channel extends along the side of the feeding track near the storage trough from the bottom of the storage trough to near the unloading channel. The width of the first channel is smaller than the width of the second channel. The inner pulley rolls along the surface of the rolling baffle within the rolling channel.

[0005] As a further technical solution of this utility model, the feeding trough is provided with an outer clamping plate and an inner clamping plate. The outer clamping plate and the inner clamping plate are respectively located on the outer side and the inner side of the feeding track. The surfaces of the outer clamping plate and the inner clamping plate are provided with through holes that match the top material rod. The top material rod extends outward after passing through the through holes of the inner clamping plate and the outer clamping plate in sequence on the inner side of the feeding track.

[0006] As a further technical solution of this utility model, the adjacent outer clamping plate and inner clamping plate are both movably connected to rotating pulleys at both ends in the width direction of the feeding track. The outer shell is provided with a rotating groove matching the rotating pulley, and the extension path of the rotating groove matches the extension path of the feeding track. The drive mechanism includes the following structure: a drive chain, which is movably connected to the sides of all rotating pulleys located on the same side of the width direction of the feeding track; a matching drive sprocket is provided on the inner side of the drive chain; and a drive motor is provided on one side of the drive sprocket to rotate the drive sprocket.

[0007] As a further technical solution of this utility model, each of the feeding troughs is provided with a plurality of top rods, and the top rods in each of the feeding troughs are distributed along the width direction of the feeding track.

[0008] As a further technical solution of this utility model, the feeding trough extends downward at an inclination from the end away from the feeding channel to the end close to the feeding channel.

[0009] As a further technical solution of this utility model, the feeding track extends from the bottom of the storage trough to the top of the outer shell on the side near the storage trough, and the feeding track extends from the top of the outer shell to the bottom of the outer shell on the side away from the storage trough.

[0010] The beneficial effects of this utility model are as follows: This utility model discloses a device for orienting bottle caps. A cyclically moving feeding conveyor transports and orients bottle caps in a storage trough. The bottle caps enter the discharge trough on the surface of the feeding conveyor. During the lifting process, only bottle caps with their openings facing the discharge trough and fitted onto the end of a top rod can remain inside the discharge trough. After lifting, the top rod retracts into the feeding conveyor, causing the bottle caps, all in a uniform posture, to roll into the discharge channel. This achieves orienting of the bottle caps, eliminating the need for manual sorting and improving the efficiency of bottle cap processing. Attached Figure Description

[0011] Figure 1 A schematic diagram of the structure of a directional sorting device used in bottle cap processing. Figure 1 .

[0012] Figure 2 A schematic diagram of the structure of a directional sorting device used in bottle cap processing. Figure 2 .

[0013] Figure 3 This is a front sectional view of a directional finishing device used in bottle cap processing.

[0014] Figure 4 yes Figure 3 A partial schematic diagram of point A in the middle.

[0015] Figure 5 yes Figure 2 A partial schematic diagram at point B in the middle.

[0016] Among them: 1-feeding mechanism, 11-outer shell, 12-feeding track, 13-discharge chute, 14-outer clamping plate, 15-inner clamping plate, 16-rotating pulley, 17-rotating slide, 2-storage chute, 3-drive mechanism, 31-drive chain, 32-drive sprocket, 33-drive motor, 4-top rod, 41-reset baffle, 42-reset compression spring, 43-inner pulley, 5-auxiliary telescopic structure, 51-rolling baffle, 52-first channel, 53-second channel, 6-discharge channel. Detailed Implementation

[0017] The embodiments of this utility model will be described below with reference to the accompanying drawings and related examples. The embodiments of this utility model are not limited to the following examples, and this utility model relates to relevant necessary components in this technical field, which should be regarded as well-known technology in this technical field and can be known and mastered by those skilled in this technical field.

[0018] A directional sorting device for bottle cap processing includes a feeding mechanism 1 and a storage trough 2. The feeding mechanism 1 includes the following structure: an outer shell 11, a feeding track 12 connected end to end inside the outer shell 11, and a plurality of unloading troughs 13 extending along the width direction of the feeding track 12 on the outer surface of the feeding track 12. The plurality of unloading troughs 13 are distributed along the length direction of the feeding track 12. The storage tank 2 is hollow inside and is fitted on one side of the outer shell 11. The top side of the storage tank 2 is provided with a feeding channel 6 that matches the feeding tank 13. One side of the feeding track 12 is located inside the storage tank 2. The feeding track 12 extends from inside the storage tank 2 to above the storage tank 2. One side of the feeding track 12 is provided with a drive mechanism 3 that makes the feeding track 12 rotate. The feeding track 12 moves upward towards the side near the storage tank 2. The inner side of the feeding track 12 is provided with a number of top material rods 4 that pass through the feeding track 12 and extend outward. The number of top material rods 4 are respectively located inside each feeding trough 13. The inner side of the feeding track 12 is provided with an auxiliary telescopic structure 5 that makes the top material rods 4 reciprocate along their own extension direction.

[0019] This utility model discloses a device for orienting bottle caps, referring to... Figure 1 , Figure 2 , Figure 3 The storage trough 2 is mainly used to accommodate the processed bottle caps. The openings of the bottle caps in the storage trough 2 are not uniform. The feeding mechanism 1 can convey the bottle caps in the storage trough 2 upwards while simultaneously aligning the bottle caps to a uniform orientation. Specifically, the drive mechanism 3 drives the feeding track 12 to rotate. The feeding track 12 moves upwards on the side closer to the storage trough 2, and downwards on the side farther from the storage trough 2. This causes the feeding track 12, which is connected end to end, to circulate within the outer casing 11. Some of the bottle caps in the storage trough 2 will enter the unloading groove 13 on the surface of the moving feeding track 12. During the upward movement of the feeding track 12, the top material... Rod 4 restricts the posture of bottle caps in the feeding trough 13. Only bottle caps with their openings facing the feeding trough 13 and fitted onto the end of the top rod 4 can remain inside the feeding trough 13. Bottle caps with other postures will fall back into the storage trough 2. When any feeding trough 13 rises to near the feeding channel 6, the top rod 4 will retract into the feeding conveyor 12. At this time, bottle caps with their openings facing the feeding trough 13 can roll along the feeding trough 13 into the feeding channel 6, thus keeping the bottle caps entering the feeding channel 6 in a consistent posture. The end of the feeding channel 6 extends into the next processing step, allowing the bottle caps to be processed in the next step with the same posture. Furthermore, the feeding track 12 extends from the bottom of the storage tank 2 to the top of the outer shell 11 on the side near the storage tank 2. The feeding track 12 on this side stirs the bottle caps at the bottom of the storage tank 2 and causes the bottle caps to enter the discharge trough 13. The portion of the feeding track 12 located on the side wall of the storage tank 2 extends upward, thereby lifting the bottle caps in the discharge trough 13 during movement. The feeding track 12 on the side away from the storage tank 2 extends from the top of the outer shell 11 to the bottom of the outer shell 11. This structure allows the feeding track 12 to be connected end to end and to move in a cycle. It should be noted that, in order to keep the bottle caps in the feeding trough 13 in a consistent posture, the top rod 4 matching the feeding trough 13 needs to extend into the feeding trough 13 before the feeding trough 13 enters the storage trough 2, until the feeding trough 13 rises close to the feeding channel 6. To achieve the above operation, the present invention adopts the following structure: Reference Figure 3 , Figure 4 The top material rod 4 is provided with a reset baffle 41 at the end of the inner side of the feeding track 12. A reset compression spring 42 is provided between the reset baffle 41 and the feeding track 12 and is sleeved on the surface of the top material rod 4. An inner pulley 43 is movably connected to the side of the reset baffle 41 away from the top material rod 4. The auxiliary telescopic structure 5 includes the following structure: a rolling baffle 51, which is located on the inner side of the feeding track 12. A rolling channel is formed between the surface of the rolling baffle 51 and the inner side of the feeding track 12, allowing the inner pulley 43 to roll. The rolling channel is composed of a first channel 52 and a second channel 53. The first channel 52 extends from the bottom of the storage trough 2 to the side of the feeding track 12 near the material storage trough 2 and is closer to the unloading channel 6. The width of the first channel 52 is smaller than the width of the second channel 53. The inner pulley 43 rolls along the surface of the rolling baffle 51 in the rolling channel. With the above structure, the feeding track 12 will drive the top rod 4 to rotate synchronously during the movement. Under the action of the return spring 42, the inner pulley 43 at the bottom of the top rod 4 will always be in contact with the surface of the rolling baffle 51. During the movement of the top rod 4 with the feeding track 12, it will roll along the surface of the rolling baffle 51. When the inner pulley 43 rolls in the narrow first channel 52, the distance between the rolling baffle 51 and the feeding track 12 in the first channel 52 is close. The top of the top rod 4 can extend out of the surface of the feeding track 12 and enter the inside of the discharge trough 13. The path of the first channel 52 and the feeding track 12 lifting the bottle cap through the discharge trough 13 is matched, so that the bottle cap can only stay in the discharge trough 13 with the opening facing the discharge trough 13 and fitted on the top of the top rod 4 during the lifting process. When the inner pulley 43 leaves the first channel 52 and enters the second channel 53, because the distance between the rolling baffle 51 and the feeding conveyor 12 in the second channel 53 is relatively far, the top rod 4 will retract into the feeding conveyor 12 under the action of the return spring 42, so that the inner pulley 43 at its bottom keeps in contact with the surface of the rolling baffle 51. Since the top rod 4 retracts into the feeding conveyor 12, the bottle caps in the discharge trough 13 will not be stuck by the top rod 4 and can roll along the discharge trough 13 and enter the discharge channel 6, so that only the bottle caps with their openings facing the inside of the discharge trough 13 can enter the discharge channel 6.

[0020] As one of the preferred embodiments of this utility model, refer to Figure 3 , Figure 4 The feeding trough 13 is provided with an outer clamping plate 14 and an inner clamping plate 15. The outer clamping plate 14 and the inner clamping plate 15 are respectively located on the outer and inner sides of the feeding track 12. The surfaces of the outer clamping plate 14 and the inner clamping plate 15 are provided with through holes that match the top material rod 4. The top material rod 4 extends outward after passing through the through holes of the inner clamping plate 15 and the outer clamping plate 14 in sequence on the inner side of the feeding track 12. The feeding track 12 is preferably made of a material with a certain elasticity, such as synthetic rubber. The outer clamping plate 14 and the inner clamping plate 15 are used to clamp and fix the position where the top material rod 4 is set. The outer clamping plate 14 and the inner clamping plate 15 both constrain the top material rod 4 on the side, forming two vertically distributed constraint points on the side of the top material rod 4 to prevent the lateral force generated by the feeding track 12 on the top material rod 4 during the movement of the top material rod 4 from swinging. Furthermore, referring to Figure 2 , Figure 5 The adjacent outer clamping plate 14 and inner clamping plate 15 are movably connected to rotating pulleys 16 at both ends of the feeding track 12 in the width direction. The outer shell 11 is provided with a rotating groove 17 that matches the rotating pulleys 16. The path of the rotating groove 17 extends in accordance with the path of the feeding track 12. The drive mechanism 3 includes the following structure: a drive chain 31, which is movably connected to the side of all rotating pulleys 16 located on the same side of the feeding track 12 in the width direction. A matching drive sprocket 32 ​​is provided on the inner side of the drive chain 31. A drive motor 33 is provided on one side of the drive sprocket 32 ​​to rotate the drive sprocket 32. The ends of the outer clamping plate 14 and the inner clamping plate 15 are movably connected to the rotating pulley 16 via shafts. One side of the rotating pulley 16 is movably connected to the drive chain 31 via shafts. The rotating pulley 16 slides inside the rotating groove 17, and the path of the rotating groove 17 is matched with the path of the feeding track 12 in cyclic movement. When the drive motor 33 runs and causes the drive sprocket 32 ​​to rotate, the drive sprocket 32 ​​will drive the drive chain 31 in cyclic movement. The drive chain 31 will move with the rotating pulley 16 through the rotating groove 17, thereby making the feeding track 12 stably perform cyclic movement.

[0021] As one of the preferred embodiments of this utility model, each feeding trough 13 is provided with a plurality of top rods 4, which are distributed along the width direction of the feeding conveyor 12. The arrangement of a plurality of top rods 4 in a feeding trough 13 allows the feeding trough 13 to accommodate a plurality of bottle caps, improving the efficiency of the feeding conveyor 12 in lifting the bottle caps. When the feeding trough 13 is located inside the storage trough 2, bottle caps of any orientation can enter the feeding trough 13, except for bottle caps with their openings facing the feeding trough 13 and fitted onto the top of the top rods 4, for example, bottle caps with their openings facing downwards. Bottle caps outside the feed trough 13, whose side away from the opening is held in place by the top rod 4, can only stay near the edge of the opening of the feed trough 13. During the lifting process of the feeding conveyor 12, the side of the feed trough 13 cannot support the bottle cap well, causing the bottle cap to fall downwards. For example, a bottle cap whose opening faces the width direction of the feeding conveyor 12 enters the feed trough 13 through the side, but the depth of the feed trough 13 is less than the radius of the bottle cap. During the lifting process of the feeding conveyor 12, the bottle cap rolls along the inner wall of the feed trough 13 through the side and falls into the storage trough 2.

[0022] As one of the preferred embodiments of this utility model, the feeding trough 13 extends downward at an inclination from one end away from the feeding channel 6 to the other end near the feeding channel 6. With this structure, during the lifting process of the feeding conveyor 12, the bottle caps in the feeding trough 13 can roll towards the feeding channel 6 through the inclination of the feeding trough 13, so that the bottle caps in the feeding trough 13 can smoothly enter the interior of the feeding channel 6.

[0023] In summary, this utility model discloses a device for orienting bottle caps. A cyclically moving feeding conveyor 12 transports and orients bottle caps in the storage trough 2. The bottle caps enter the discharge trough 13 on the surface of the feeding conveyor 12. During the lifting process of the feeding conveyor 12, only bottle caps with their openings facing the discharge trough 13 and fitted onto the end of the top rod 4 can remain inside the discharge trough 13. After the bottle caps are lifted, the top rod 4 retracts into the feeding conveyor 12, causing the bottle caps with uniform orientation inside the discharge trough 13 to roll into the discharge channel 6, thereby achieving orienting of the bottle caps. This eliminates the need for manual sorting of the bottle caps, improving the efficiency of bottle cap processing.

[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A directional sorting device for bottle cap processing, comprising a feeding mechanism (1) and a storage tank (2), characterized in that, The feeding mechanism (1) includes the following structure: an outer shell (11), a feeding track (12) connected end to end inside the outer shell (11), and a plurality of feeding grooves (13) extending along the width direction of the feeding track (12) on the outer surface of the feeding track (12), and the plurality of feeding grooves (13) are distributed along the length direction of the feeding track (12). The storage tank (2) is hollow inside and fitted on one side of the outer shell (11). The top side of the storage tank (2) is provided with a feeding channel (6) that matches the feeding tank (13). One side of the feeding track (12) is located inside the storage tank (2). The feeding track (12) extends from inside the storage tank (2) to above the storage tank (2). One side of the feeding track (12) is provided with a drive mechanism (3) that makes the feeding track (12) rotate. The feeding track (12) moves upward on the side close to the storage tank (2). The inner side of the feeding track (12) is provided with a plurality of top rods (4) that penetrate the feeding track (12) and extend outward. The plurality of top rods (4) are respectively located inside each feeding trough (13). The inner side of the feeding track (12) is provided with an auxiliary telescopic structure (5) that causes the top rods (4) to reciprocate along their own extension direction.

2. The orienting and straightening device for bottle cap processing according to claim 1, characterized in that, The top material rod (4) is provided with a reset baffle (41) at the end inside the feeding track (12). A reset compression spring (42) is provided between the reset baffle (41) and the feeding track (12) and is sleeved on the surface of the top material rod (4). An inner pulley (43) is movably connected to the side of the reset baffle (41) away from the top material rod (4). The auxiliary telescopic structure (5) includes the following structure: a rolling baffle (51), which is provided on the inner side of the feeding track (12). A rolling channel is formed between the surface of the rolling baffle (51) and the inner side of the feeding track (12) to allow the inner pulley (43) to roll. The rolling channel is composed of a first channel (52) and a second channel (53). The first channel (52) extends from the bottom of the storage tank (2) to the unloading channel (6) along the side of the feeding track (12) near the storage tank (2). The width of the first channel (52) is smaller than the width of the second channel (53). The inner pulley (43) rolls along the surface of the rolling baffle (51) within the rolling channel.

3. The orienting and straightening device for bottle cap processing according to claim 1, characterized in that, The feeding trough (13) is provided with an outer clamping plate (14) and an inner clamping plate (15). The outer clamping plate (14) and the inner clamping plate (15) are respectively located on the outer side and the inner side of the feeding track (12). The outer clamping plate (14) and the inner clamping plate (15) are provided with through holes that match the top material rod (4). The top material rod (4) extends outward after passing through the through holes of the inner clamping plate (15) and the outer clamping plate (14) in sequence on the inner side of the feeding track (12).

4. The orienting and straightening device for bottle cap processing according to claim 3, characterized in that, The adjacent outer clamping plate (14) and inner clamping plate (15) are both movably connected to rotating pulleys (16) at both ends of the feeding track (12) in the width direction. The outer shell (11) is provided with a rotating groove (17) that matches the rotating pulley (16). The path of the rotating groove (17) is matched with the path of the feeding track (12). The drive mechanism (3) includes the following structure: a drive chain (31), which is movably connected to the side of all rotating pulleys (16) located on the same side of the width direction of the feeding track (12); a matching drive sprocket (32) is provided on the inner side of the drive chain (31); and a drive motor (33) is provided on one side of the drive sprocket (32) to rotate the drive sprocket (32).

5. The orienting and straightening device for bottle cap processing according to claim 1, characterized in that, Each of the feeding troughs (13) is provided with a number of top rods (4), and the top rods (4) in each of the feeding troughs (13) are distributed along the width direction of the feeding track (12).

6. The orienting and straightening device for bottle cap processing according to claim 1, characterized in that, The feeding trough (13) extends downward at an angle from the end away from the feeding channel (6) to the end near the feeding channel (6).

7. The orienting and straightening device for bottle cap processing according to claim 1, characterized in that, The feeding track (12) extends from the bottom of the storage tank (2) to the top of the outer shell (11) on the side near the storage tank (2), and extends from the top of the outer shell (11) to the bottom of the outer shell (11) on the side away from the storage tank (2).