Full-automatic pad printing feeding machine
Patent Information
- Application Number
- CN202521509497.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-07-18
AI Technical Summary
目前,许多生产企业仍采用人工上料配合半自动移印设备的生产模式,人工上料不仅效率低下,难以满足大规模生产需求,而且人工操作的稳定性较差,容易导致上料位置偏差,影响移印质量,增加次品率
[0016]本实用新型的有益效果是:采用自动化循环供料的供料组件,双层传动装置设计使物料通过上层再掉到下层使物料进行分散,减少叠料几率,提高RS4机械手上料模块的拾取有效性,提高工步间配合效率;RS4机械手上料模块配合CCD工业相机拾取物料,RS4机械手分别设置有夹取部和负压吸附部,可根据不同型号产品灵活更换,适配兼容性强;移印组件采用多组可独立升降的移印头,移印高度可根据产品的不同高度进行设定,针对不同款式型号的物料能快速适配,移印质量稳定。
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Figure CN224848520U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pad printing feeders, and in particular to a fully automatic pad printing feeder. Background Technology
[0002] In the field of pad printing, traditional feeding and pad printing production methods have many drawbacks. Currently, many manufacturers still use a production mode of manual feeding combined with semi-automatic pad printing equipment. Manual feeding is not only inefficient and difficult to meet the needs of large-scale production, but also has poor stability, which can easily lead to deviations in feeding position, affecting pad printing quality and increasing the defect rate.
[0003] While semi-automatic pad printing equipment alleviates the burden of manual labor to some extent, the lack of efficient coordination and automated control between its various processes prevents smooth automated operation of materials in feeding, transferring, printing, and post-processing. For example, manual assistance is often required during the transfer of materials from the feeding area to the pad printing station, which not only reduces production efficiency but also increases production costs. Furthermore, traditional equipment lacks the ability to finely process and precisely position materials, making it difficult to guarantee consistent product quality in complex patterns or high-precision pad printing operations.
[0004] With the increasing market demand for pad printing products and the ever-increasing requirements for product quality, it is urgent to develop a fully automatic pad printing feeder that can achieve automated material feeding, precise pad printing, and efficient post-processing. This is to solve the problems of low efficiency and unstable quality in existing production methods and meet the development needs of modern manufacturing. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a fully automatic pad printing feeding machine with stable pad printing quality and high efficiency of process coordination.
[0006] The technical solution adopted by this utility model is as follows: This utility model includes a frame, a feeding module for supplying materials on one side of the frame, a pad printing module for pad printing materials on the other side of the frame, a feeding and baking module for baking materials at the output end of the pad printing module, and an RS4 robotic arm feeding module for picking up materials between the feeding module and the pad printing module; the pad printing module includes a base plate fixedly connected to the frame, a secondary feeding component for adjusting materials on the base plate, a circular track circulation component for conveying materials inside the base plate, a pad printing component for pad printing materials in the middle of the base plate, and a locking component at the bottom of the base plate and positioned with the circular track circulation component; the secondary feeding component is located below the RS4 robotic arm feeding module, and the feeding and baking module is located at the output end of the circular track circulation component.
[0007] Furthermore, the feeding module includes two sets of circulating feeders arranged in a mirror image, connected by a support plate; each circulating feeder includes a support base, a circulating hopper, a lifting device, a first conveying device, and a second conveying device. The circulating hopper is mounted on the support base, and a discharge port is formed at the top of the circulating hopper. One end of the lifting device is located at the bottom of the circulating hopper, and the other end is located above the discharge port. The first conveying device and the second conveying device are arranged sequentially from top to bottom below the discharge port. The length of the second conveying device is greater than the length of the first conveying device, and the end of the second conveying device is located above the return section of the circulating hopper.
[0008] Furthermore, the RS4 robotic arm loading module includes a loading mounting plate fixedly connected to the top of the frame, a four-axis robotic arm fixedly connected to the loading mounting plate, a mounting frame fixedly connected to the movable end of the four-axis robotic arm, and two sets of loading slides symmetrically arranged on the side of the mounting frame. The movable end of one set of loading slides is fixedly connected to a loading gripping device, and the movable end of the other set of loading slides is fixedly connected to a negative pressure adsorption element for negative pressure adsorption of materials.
[0009] Furthermore, the secondary feeding assembly includes a feeding connecting plate fixedly connected to one end of the base plate, a feeding lifting device disposed below the feeding connecting plate, a feeding lifting platform fixedly connected to the movable end of the feeding lifting device, a feeding rotating device fixedly connected to the top of the feeding lifting platform, and a clamping assembly slidably connected to the movable end of the feeding rotating device. The other end of the feeding connecting plate is fixedly connected to a support platform, and the support platform is provided with an inlet slot for inserting materials in cooperation with the RS4 robotic arm feeding module.
[0010] Furthermore, the annular track circulation assembly includes a circulation track fixedly connected to the base plate, several mobile trolleys slidably connected to the circulation track, several material rotating frames correspondingly arranged on the respective mobile trolleys for carrying materials, a transmission chain arranged inside the circulation track, and several sprocket sets pivotally connected to the base plate. Each sprocket set is correspondingly arranged at a corresponding corner of the circulation track, and each sprocket set is in transmission cooperation with the transmission chain. One end of each mobile trolley is connected to the transmission chain. A spacer block is detachably connected between two adjacent mobile trolleys. Each mobile trolley has a locking hole at its bottom, and the locking hole corresponds to a locking component for limiting and stopping. One set of sprocket sets is connected to a circulation drive device, and the circulation drive device is fixedly connected to the lower surface of the base plate through a connecting frame.
[0011] Furthermore, the locking assembly includes a fixed frame fixedly connected to the lower surface of the base plate, a plurality of mounting frames fixedly connected to the lower surface of the fixed frame, a locking lifting device correspondingly disposed on the corresponding mounting frame, and a locking rod correspondingly disposed on the movable end of the corresponding locking lifting device, each locking rod passing through the fixed frame and stopping the moving trolley.
[0012] Furthermore, the pad printing assembly includes a pad printing table, two pad printing frames, an ink cup assembly, two pad printing drive devices, a pad printing slide, several lifting drive devices, and several pad printing heads. The pad printing table is fixedly connected to the center of the base plate. The two pad printing frames are respectively disposed on both sides of the pad printing table and fixedly connected to the base plate. A support plate is disposed in the center of the two pad printing frames. The end of the ink cup assembly is fixedly connected to the corresponding support plate. Each pad printing drive device is disposed on the upper part of the corresponding pad printing frame. The sliding end of the pad printing assembly is fixedly connected to the movable end of the two pad printing drive devices. A mounting groove is formed in the lower part of the pad printing slide. Each lifting drive device is equally spaced in the mounting groove. Each pad printing head is fixedly connected to the movable end of the corresponding lifting drive device. Several ink cup steel plates that cooperate with the ink cup assembly are fixedly connected to the upper surface of the pad printing table.
[0013] Furthermore, the oil cup assembly includes two sets of oil cup cylinders, an oil cup slide, several oil cup supports, and several oil cup components. Each oil cup cylinder is fixedly connected to a corresponding support plate. The oil cup slide is slidably engaged with the two support plates. The end of the oil cup slide is fixedly connected to the corresponding oil cup cylinder. Several oil cup supports are equally spaced below the oil cup slide. Each oil cup component is fixedly connected to the front end of a corresponding oil cup support. The lower end of each oil cup component is tightly engaged with the corresponding oil cup steel sheet.
[0014] Furthermore, the feeding and baking module includes a substrate, a conveyor frame, a feeding transfer device, a feeding lifting device, feeding grippers, and a baking oven. The substrate is fixedly connected to the frame, the conveyor frame is fixedly connected to the substrate, the feeding transfer device is fixedly connected to the upper part of the conveyor frame, the feeding lifting device is fixedly connected to the movable end of the feeding transfer device, the feeding grippers are fixedly connected to the movable end of the feeding lifting device, the baking oven is located below the conveyor frame, a conveyor belt for feeding is provided inside the baking oven, a feeding plate is pivotally connected to one side of the feeding port of the baking oven, and the feeding transfer device drives the feeding grippers to reciprocate between the annular track circulation assembly and the baking oven.
[0015] Furthermore, the frame includes a main frame, a discharge rack, a hot air duct, and several ventilation fans. The discharge rack is located on one side of the main frame and is fixedly connected to the material feeding and baking module. The hot air duct is located on the upper part of the main frame and has several air outlets. Each air outlet is located on the side near the pad printing module. Several ventilation fans are fixedly connected to the top of the main frame.
[0016] The beneficial effects of this utility model are as follows: The automated circulating feeding component and the double-layer transmission device design allow materials to pass through the upper layer and then fall to the lower layer, thus dispersing the materials, reducing the chance of material stacking, improving the picking effectiveness of the RS4 robotic arm's feeding module, and increasing the efficiency of coordination between work steps; the RS4 robotic arm's feeding module works with a CCD industrial camera to pick up materials, and the RS4 robotic arm is equipped with a gripping part and a negative pressure adsorption part, which can be flexibly replaced according to different product models, providing strong adaptability and compatibility; the pad printing component uses multiple independently adjustable pad printing heads, and the pad printing height can be set according to different product heights, allowing for rapid adaptation to different styles and models of materials, and ensuring stable pad printing quality. Attached Figure Description
[0017] Figure 1 This is a first structural schematic diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the second structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the present invention for removing the rack;
[0020] Figure 4 This is a schematic diagram of the material feeding module of this utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the pad printing module of this utility model;
[0022] Figure 6 This is a schematic diagram of the secondary feeding component of this utility model;
[0023] Figure 7 This is a schematic diagram of the structure of the annular track circulation assembly of this utility model;
[0024] Figure 8 This is a schematic diagram of the structure of the pad printing assembly of this utility model;
[0025] Figure 9 This is a schematic diagram of the structure of the oil cup assembly of this utility model;
[0026] Figure 10 This is a structural schematic diagram of the locking component of this utility model;
[0027] Figure 11 This is a schematic diagram of the structure of the rotary motor assembly of this utility model;
[0028] Figure 12 This is a schematic diagram of the material feeding and baking module of this utility model;
[0029] Figure 13 This is a structural schematic diagram of the RS4 robotic arm loading module of this utility model;
[0030] Figure 14 This is a structural schematic diagram of the frame of this utility model.
[0031] In the diagram: 1. Frame; 11. Main frame; 12. Discharge rack; 13. Hot air duct; 14. Exhaust fan; 15. Air outlet.
[0032] 2. Feeding module; 21. Support base; 22. Circulating hopper; 23. Lifting device; 24. First conveying device; 25. Second conveying device; 26. Discharge port; 27. Return section; 28. Support plate;
[0033] 3. Pad printing module; 31. Base plate;
[0034] 32. Secondary feeding assembly; 321. Feeding connecting plate; 322. Feeding lifting device; 323. Feeding lifting platform; 324. Feeding rotating device; 325. Clamping assembly; 326. With support platform; 327. Inlet slot;
[0035] 33. Circular track circulation assembly; 331. Circulating track; 332. Moving trolley; 333. Material rotating frame; 334. Transmission chain; 335. Sprocket assembly; 336. Spacer block; 337. Circulating drive device; 338. Connecting frame;
[0036] 34. Pad printing assembly; 341. Pad printing table; 342. Pad printing frame; 343. Ink cup assembly; 3431. Ink cup cylinder; 3432. Ink cup slide; 3433. Ink cup support; 3434. Ink cup component; 344. Pad printing drive device; 345. Pad printing slide; 346. Lifting drive device; 347. Pad printing head; 348. Support plate; 349. Ink cup steel sheet;
[0037] 35. Locking assembly; 351. Fixing bracket; 352. Mounting bracket; 353. Locking lifting device; 354. Locking rod;
[0038] 36. Rotary motor assembly; 361. Fixed plate; 362. Telescopic adjustment cylinder; 363. Moving base; 364. Drive motor; 365. Rotary chuck;
[0039] 4. Feeding and baking module; 41. Base plate; 42. Transport rack; 43. Discharge transfer device; 44. Discharge lifting device; 45. Discharge gripper; 46. Baking oven; 47. Conveyor belt; 48. Feeding plate;
[0040] 5. RS4 robotic arm loading module; 51. Loading mounting plate; 52. Four-axis robotic arm; 53. Mounting frame; 54. Loading slide; 55. Loading gripper; 56. Negative pressure adsorption component. Detailed Implementation
[0041] like Figures 1 to 5 As shown, in this embodiment, the present invention includes a frame 1, a feeding module 2 disposed on one side of the frame 1 for supplying materials, a pad printing module 3 disposed on the other side of the frame 1 for pad printing materials, a feeding and baking module 4 disposed at the output end of the pad printing module 3 for baking materials, and an RS4 robotic arm feeding module 5 disposed between the feeding module 2 and the pad printing module 3 for picking up materials;
[0042] The pad printing module 3 includes a base plate 31 fixedly connected to the frame 1, a secondary feeding component 32 disposed on the base plate 31 for adjusting the material, an annular track circulation component 33 disposed within the base plate 31 for conveying the material, a pad printing component 34 disposed in the middle of the base plate 31 for pad printing the material, and a locking component 35 disposed at the bottom of the base plate 31 and positioned to stop with the annular track circulation component 33. The secondary feeding component 32 is disposed below the RS4 robotic arm feeding module 5, and the unloading and baking module 4 is disposed at the discharge end of the annular track circulation component 33.
[0043] Specifically, a CCD industrial camera is installed at the upper part of the output end of the feeding module 2 to take pictures and identify the materials, and in conjunction with the RS4 robotic arm feeding module 5, the materials are picked up and fed into the secondary feeding component 32 of the pad printing module 3.
[0044] Two sets of pre-pressing components are provided on one side of the pad printing assembly 34. Each pre-pressing component includes a pre-pressing frame fixedly connected to the support plate 348 of the pad printing table 341, and a pressure plate fixedly connected to the pre-pressing frame. The pressure plate is provided with a protrusion adapted to the material. The pre-pressing components are used to press and fix the material placed in the pad printing assembly 34 to improve the stability of the pad printing process.
[0045] A feeding port is provided on the side of the frame 1 near the feeding module 2. The operator feeds the material into the feeding module 2 through the feeding port. The CCD industrial camera identifies the position of the material. The RS4 robotic arm feeding module 5 grabs the product and places it into the secondary feeding component 32. The secondary feeding component 32 clamps the product, adjusts the angle and position of the material, and places it into the circular track circulation component 33. The circular track circulation component 33 drives the material to move to the pre-pressing station. The pre-pressing component pre-presses the material. After pre-pressing, it moves to the pad printing station. The pad printing component 34 performs the pad printing operation on the material. During the pad printing process, the locking component 35 lifts up to limit and stop the circular track circulation component 33. After the pad printing is completed, the material moves to the unloading station. The discharge gripper 45 clamps the material into the baking oven 46 for baking. The conveyor belt 47 set under the baking oven 46 moves the material to the unloading plate 48 to complete the discharge.
[0046] The automated circulating feeding component features a double-layer transmission device design that disperses materials by allowing them to pass through the upper layer and then fall to the lower layer, reducing the chance of material stacking and improving the picking effectiveness of the RS4 robotic arm's feeding module 5, thus enhancing the efficiency of inter-step coordination. The RS4 robotic arm's feeding module 5 works in conjunction with a CCD industrial camera to pick up materials. The RS4 robotic arm is equipped with a gripping part and a negative pressure adsorption part, which can be flexibly replaced according to different product models, ensuring strong adaptability and compatibility. The pad printing component 34 uses multiple independently adjustable pad printing heads 347, and the pad printing height can be set according to different product heights, allowing for rapid adaptation to different styles and models of materials, and ensuring stable pad printing quality.
[0047] like Figure 4 As shown, in this embodiment, the feeding module 2 includes two sets of circulating feeders arranged in a mirror image, and the two sets of circulating feeders are connected by a support plate 28.
[0048] The circulating feeder includes a support base 21, a circulating hopper 22, a lifting device 23, a first conveying device 24, and a second conveying device. The circulating hopper 22 is disposed on the support base 21, and a discharge port 26 is formed at the top of the circulating hopper 22. One end of the lifting device 23 is disposed at the bottom of the circulating hopper 22, and the other end of the lifting device 23 is disposed above the discharge port 26. The first conveying device 24 and the second conveying device 25 are disposed sequentially from top to bottom below the discharge port 26. The length of the second conveying device is greater than the length of the first conveying device 24, and the end of the second conveying device is disposed above the return section 27 of the circulating hopper 22.
[0049] Specifically, the support base 21 is a movable bracket with four omnidirectional wheels at the bottom for easy pushing. The circulating hopper 22 has a conical structure, with the upper width of the circulating hopper 22 being wider than the bottom width. An enlarged material bag is provided on the side of the circulating hopper 22 near the second conveying device. The enlarged material bag allows the circulating hopper 22 to store more material while facilitating the collection of materials stacked by the second conveying device. An inclined surface is formed on one side of the discharge port 26. The inclined surface is designed so that after the material falls from the lifting device 23, it falls into the first conveying device 24 under its own weight.
[0050] The lifting device 23 includes a lifting frame, a rotary motor, a lifting belt, and a follower roller brush. One end of the lifting frame is connected to the bottom of the circulating hopper 22, and the other end of the lifting frame is connected to the discharge port 26. Rollers are provided at both the upper and lower ends of the lifting frame. The rotary motor is fixedly connected to the bottom of the lifting frame to drive the roller located below. The lifting belt is wound around the upper and lower ends of the lifting frame in sequence. Multiple push plates are evenly spaced on the surface of the lifting belt. The follower roller brush is rotatably connected to the upper part of the lifting frame. The follower roller brush is connected to the roller to rotate through a belt and is used to brush off the material that adheres to the lifting belt due to static electricity.
[0051] The first conveying device 24 and the second conveying device have the same structure. They use a rotary motor to drive the feeding belt to rotate and convey materials. They adopt a double-layer belt design. The first conveying device 24 is located on the side near the discharge port 26 to increase the material drop buffer, so that the material passes through the upper layer and then falls to the lower layer to disperse the material and reduce the chance of stacking.
[0052] like Figure 12 As shown, in this embodiment, the RS4 robotic arm loading module 5 includes a loading mounting plate 51 fixedly connected to the top of the frame 1, a four-axis robotic arm 52 fixedly connected to the loading mounting plate 51, a mounting frame 53 fixedly connected to the movable end of the four-axis robotic arm 52, and two sets of loading slides 54 symmetrically arranged on the side of the mounting frame 53. The movable end of one set of loading slides 54 is fixedly connected to a loading clamping device 55, and the movable end of the other set of loading slides 54 is fixedly connected to a negative pressure adsorption element 56 for negative pressure adsorption of materials.
[0053] Specifically, the four-axis robot 52 is an Epson RS4 robot, the loading slide 54 is a slide cylinder, the loading gripper 55 is a gripper cylinder, the gripper for gripping materials is formed in a groove adapted to the material, and the negative pressure adsorption component 56 is a suction rod used to connect to the negative pressure generating device. The appropriate gripping method can be switched according to different products. At the same time, the loading gripper 55 and the negative pressure adsorption component 56 can be changed to clamps or suction cups for different products. The staff can only meet the requirements of changing products by cooperating with the vision and program and the robot's gripping position.
[0054] like Figure 6As shown, in this embodiment, the secondary feeding assembly 32 includes a feeding connecting plate 321 fixedly connected to one end of the base plate 31, a feeding lifting device 322 disposed below the feeding connecting plate 321, a feeding lifting platform 323 fixedly connected to the movable end of the feeding lifting device 322, a feeding rotating device 324 fixedly connected to the top of the feeding lifting platform 323, and a clamping assembly 325 slidably connected to the movable end of the feeding rotating device 324. The other end of the feeding connecting plate 321 is fixedly connected to a support platform 326, and the support platform 326 is provided with an inlet slot for inserting materials in cooperation with the RS4 robotic arm feeding module 5.
[0055] The clamping assembly 325 includes a clamping slide, a clamping slide base, a clamping moving device, a clamping angle adjusting device, a clamping flipping device, and a flipping jaw. The clamping slide is fixedly connected to the feeding rotary drive device, and the clamping slide base is slidably engaged with the clamping slide. The clamping slide is provided with a toothed plate. The clamping moving device is fixedly connected to one side of the clamping slide base, and the movable end of the clamping moving device engages with the toothed plate for transmission. The clamping angle adjusting device is located on the other side of the clamping slide base, and the movable end of the clamping angle adjusting device is provided with a rotating plate. The clamping flipping device is fixedly connected to one side of the rotating plate, and the upper end of the flipping jaw is rotatably connected to the rotating plate. The movable end of the clamping flipping device engages with the upper end of the flipping jaw for transmission.
[0056] Specifically, the feeding lifting device 322 is a lifting motor used to adjust the height of the clamping component 325, the feeding rotating device 324 is a rotating motor used to adjust the placement position of the clamping component 325, the movable end of the clamping moving device is equipped with a gear, the gear and the toothed plate drive the clamping component 325 to move back and forth, the clamping angle adjustment device is a rotating motor used to adjust the angle of the flipping jaw, the clamping flipping device is a rotating motor used to flip the jaw to rotate, the flipping jaw is a finger-gripping cylinder used to clamp the material and adjust the position and direction of the material, and the CCD industrial camera is used to evaluate the material and adjust the position or direction of the material. If the suction flipping method is used, the finger-gripping cylinder needs to be replaced, and the staff needs to adjust the initial position of the clamping component 325 to meet the secondary feeding requirements.
[0057] like Figure 7As shown, in this embodiment, the annular track circulation assembly 33 includes a circulation track 331 fixedly connected to the base plate 31, several mobile trolleys 332 slidably connected to the circulation track 331, several material rotating frames 333 correspondingly disposed on the respective mobile trolleys 332 for carrying materials, a transmission chain 334 disposed on the inner side of the circulation track 331, and several sprocket sets 335 pivotally connected to the base plate 31. Each sprocket set 335 is correspondingly disposed at a corresponding corner of the circulation track 331. Each sprocket set 335 is driven by the transmission chain 334. One end of each moving trolley 332 is connected to the transmission chain 334. A spacer block 336 is detachably connected between two adjacent moving trolleys 332. Each moving trolley 332 has a locking hole at its bottom. The locking hole corresponds to the locking component 35 for limiting and stopping. One set of sprocket sets 335 is connected to a circulating drive device 337. The circulating drive device 337 is fixedly connected to the lower surface of the base plate 31 through a connecting frame 338.
[0058] Specifically, the bottom of the mobile trolley 332 is equipped with moving wheels that cooperate with the circulating track 331, and the circulating drive device 337 is a rotary motor;
[0059] The material rotating frame 333 includes two sets of rotating seats, a rotating plate, a rotating component, and a clamping component. The two sets of rotating seats are fixedly connected to both sides of the moving trolley 332. The two ends of the rotating plate are rotatably connected to the corresponding rotating seats. A rotating rod is provided at one end of the rotating plate. The rotating rod passes through one of the rotating seats. Two elastic pressure blocks are provided in the rotating seat. The two elastic pressure blocks are used to push and squeeze the rotating rod so that it remains stable without external force and avoids movement. A guide rod is provided in the middle of the rotating plate. The guide rod facilitates the placement of the material mold or the direct placement of the material.
[0060] like Figure 11 As shown, a rotary motor assembly 36 is provided on the side of the base plate 31 near the pad printing station, which cooperates with the material rotating frame 333. The rotary motor assembly 36 includes a fixed plate 361 fixedly connected to the base plate 31, a plurality of telescopic adjusting cylinders 362 equally spaced on the fixed plate 361, a plurality of movable seats 363 equally spaced and slidably connected to the fixed plate 361, and a plurality of drive motors 364 correspondingly fixedly connected to the corresponding movable seats 363. Each drive motor 364 has a rotating chuck 365 at its movable end, and each rotating chuck 365 is correspondingly limited to the corresponding rotating rod.
[0061] When the material angle needs to be adjusted, the telescopic adjustment cylinder extends, the moving seat moves forward, the rotating chuck engages with the end of the rotating rod, and then the drive motor drives the rotating chuck to rotate, thereby adjusting the material angle.
[0062] like Figure 10 As shown, in this embodiment, the locking assembly 35 includes a fixed frame 351 fixedly connected to the lower surface of the base plate 31, a plurality of mounting frames 352 fixedly connected to the lower surface of the fixed frame 351, a locking lifting device 353 correspondingly disposed on the corresponding mounting frame 352, and a locking rod 354 correspondingly disposed on the movable end of the corresponding locking lifting device 353. Each locking rod 354 passes through the fixed frame 351 and is limited and stopped by the moving trolley 332.
[0063] Specifically, the locking lifting device 353 is a telescopic cylinder, and the locking rod 354 passes through the fixed frame 351 and is inserted into the locking hole at the bottom of the moving trolley 332, which keeps it stable during the printing process and prevents the trolley from shifting.
[0064] like Figure 8 As shown, in this embodiment, the pad printing assembly 34 includes a pad printing table 341, two pad printing frames 342, an ink cup assembly 343, two pad printing drive devices 344, a pad printing slide 345, several lifting drive devices 346, and several pad printing heads 347. The pad printing table 341 is fixedly connected to the middle of the base plate 31. The two pad printing frames 342 are respectively disposed on both sides of the pad printing table 341 and fixedly connected to the base plate 31. A support plate 348 is provided in the middle of the two pad printing frames 342. The end of the ink cup assembly 343 corresponds to the corresponding support plate 348. 8. Fixed connection: Each of the pad printing drive devices 344 is correspondingly disposed on the upper part of the corresponding pad printing frame 342. The sliding end of the pad printing is fixedly connected to the movable end of the two pad printing drive devices 344 respectively. The lower part of the pad printing slide 345 forms an installation groove. Each of the lifting drive devices 346 is equally spaced in the installation groove. Each of the pad printing heads 347 is fixedly connected to the movable end of the corresponding lifting drive device 346. A plurality of oil cup steel plates 349 that cooperate with the oil cup assembly 343 are fixedly connected to the upper surface of the pad printing table 341.
[0065] Specifically, the pad printing drive device 344 is an electric slide table, driven by a ball screw, linear guide, and servo motor, with a speed of 0-800 mm / s. The lifting drive device 346 is a telescopic cylinder. Each lifting drive device 346 can be controlled independently, and each set of pad printing heads 347 can independently perform pad printing. The pad printing height can be set according to the different heights of the materials.
[0066] like Figure 9As shown, in this embodiment, the oil cup assembly 343 includes two sets of oil cup cylinders 3431, an oil cup slide 3432, several oil cup supports 3433, and several oil cup components 3434. Each oil cup cylinder 3431 is fixedly connected to a corresponding support plate 348. The oil cup slide 3432 is slidably engaged with the two support plates 348. The end of the oil cup slide 3432 is fixedly connected to the corresponding oil cup cylinder 3431. Several oil cup supports 3433 are evenly spaced below the oil cup slide 3432. Each oil cup component 3434 is fixedly connected to the front end of the corresponding oil cup support 3433. The lower end of each oil cup component 3434 is tightly engaged with the corresponding oil cup steel sheet 349.
[0067] Specifically, the oil cup cylinder 3431 is a telescopic cylinder. The telescopic cylinder drives the oil cup component 3434 to move back and forth on the oil cup steel sheet 349, so as to retain the ink in the designated position and facilitate the adhesion of the printing head 347.
[0068] like Figure 11 As shown, in this embodiment, the feeding and baking module 4 includes a base plate 41, a conveying frame 42, a discharge transfer device 43, a discharge lifting device 44, a discharge gripper 45, and a baking chamber 46. The base plate 41 is fixedly connected to the frame 1, the conveying frame 42 is fixedly connected to the base plate 41, the discharge transfer device 43 is fixedly connected to the upper part of the conveying frame 42, the discharge lifting device 44 is fixedly connected to the movable end of the discharge transfer device 43, the discharge gripper 45 is fixedly connected to the movable end of the discharge lifting device 44, the baking chamber 46 is disposed below the conveying frame 42, a conveyor belt 47 for discharging is disposed inside the baking chamber 46, a feeding plate 48 is pivotally connected to one side of the discharge port 26 of the baking chamber 46, and the discharge transfer device 43 drives the discharge gripper 45 to reciprocate between the annular track circulation assembly 33 and the baking chamber 46.
[0069] Specifically, the discharge transfer device 43 is a slide table motor, and its movement speed can reach 0-500mm / s through servo control; the discharge lifting device 44 is a slide table motor, and its movement speed can reach 0-500mm / s through servo control; the discharge gripper 45 is a finger-gripping cylinder, used to grip out the material that has completed the transfer printing and put it into the baking oven 46.
[0070] The oven temperature of the baking oven 46 can be adjusted arbitrarily. The internal temperature is detected by a thermostat in conjunction with a thermocouple. The feeding plate 48 can adjust the feeding tilt angle to adapt to different types of product materials.
[0071] like Figure 13As shown, in this embodiment, the frame 1 includes a main frame 11, a discharge rack 12, a hot air duct 13, and a plurality of ventilation fans 14. The discharge rack 12 is disposed on one side of the main frame 11 and is fixedly connected to the feeding and baking module 4. The hot air duct 13 is disposed on the upper part of the main frame 11 and has a plurality of air outlet ports 15. Each air outlet port 15 is disposed on the side close to the pad printing module 3. The plurality of ventilation fans 14 are fixedly connected to the top of the main frame 11.
[0072] Hot air duct 13 is used to increase the temperature of the pad printing station, accelerate solvent evaporation efficiency, prevent ink accumulation, and speed up ink drying.
[0073] The working principle of this utility model:
[0074] A feeding port is provided on the side of the frame 1 near the feeding module 2. The operator feeds the material into the feeding module 2 through the feeding port. The CCD industrial camera identifies the position of the material. The RS4 robotic arm feeding module 5 grabs the product and places it into the secondary feeding component 32. The secondary feeding component 32 clamps the product, adjusts the angle and position of the material, and places it into the circular track circulation component 33. The circular track circulation component 33 drives the material to move to the pre-pressing station. The pre-pressing component pre-presses the material. After pre-pressing, it moves to the pad printing station. The pad printing component 34 performs the pad printing operation on the material. During the pad printing process, the locking component 35 lifts up to limit and stop the circular track circulation component 33. After the pad printing is completed, the material moves to the unloading station. The discharge gripper 45 clamps the material into the baking oven 46 for baking. The conveyor belt 47 set under the baking oven 46 moves the material to the unloading plate 48 to complete the discharge.
[0075] Although the embodiments of this utility model are described with reference to actual solutions, they do not constitute a limitation on the meaning of this utility model. For those skilled in the art, modifications to the implementation schemes and combinations with other schemes based on this specification are obvious.
Claims
1. A fully automatic pad printing feeding machine, characterized in that: Includes a frame (1), a feeding module (2) for supplying materials on one side of the frame (1), a pad printing module (3) for pad printing materials on the other side of the frame (1), a feeding and baking module (4) for baking materials at the output end of the pad printing module (3), and an RS4 robotic arm feeding module (5) for picking up materials between the feeding module (2) and the pad printing module (3). The pad printing module (3) includes a base plate (31) fixedly connected to the frame (1), a secondary feeding component (32) set on the base plate (31) for adjusting the material, a ring track circulation component (33) set inside the base plate (31) for conveying the material, a pad printing component (34) set in the middle of the base plate (31) for pad printing the material, and a locking component (35) set at the bottom of the base plate (31) and stopped and positioned with the ring track circulation component (33). The secondary feeding component (32) is set below the RS4 robot arm feeding module (5), and the unloading baking module (4) is set at the discharge end of the ring track circulation component (33).
2. The fully automatic pad printing feeding machine according to claim 1, characterized in that: The feeding module (2) includes two sets of circulating feeders arranged in a mirror image, and the two sets of circulating feeders are connected by a support plate (28); The circulating feeder includes a support base (21), a circulating hopper (22), a lifting device (23), a first conveying device (24), and a second conveying device (25). The circulating hopper (22) is mounted on the support base (21). A discharge port (26) is formed at the top of the circulating hopper (22). One end of the lifting device (23) is located at the bottom of the circulating hopper (22), and the other end of the lifting device (23) is located at the top of the discharge port (26). The first conveying device (24) and the second conveying device (25) are arranged sequentially from top to bottom below the discharge port (26). The length of the second conveying device (25) is greater than the length of the first conveying device (24), and the end of the second conveying device (25) is located above the return section (27) of the circulating hopper (22).
3. The fully automatic pad printing feeding machine according to claim 1, characterized in that: The RS4 robotic arm loading module (5) includes a loading mounting plate (51) fixedly connected to the top of the frame (1), a four-axis robotic arm (52) fixedly connected to the loading mounting plate (51), a mounting frame (53) fixedly connected to the movable end of the four-axis robotic arm (52), and two sets of loading slides (54) symmetrically arranged on the side of the mounting frame (53). The movable end of one set of loading slides (54) is fixedly connected to a loading clamping device (55), and the movable end of the other set of loading slides (54) is fixedly connected to a negative pressure adsorption component (56) for negative pressure adsorption of materials.
4. The fully automatic pad printing feeding machine according to claim 1, characterized in that: The secondary feeding assembly (32) includes a feeding connecting plate (321) fixedly connected to one end of the base plate (31), a feeding lifting device (322) disposed below the feeding connecting plate (321), a feeding lifting platform (323) fixedly connected to the movable end of the feeding lifting device (322), a feeding rotating device (324) fixedly connected to the top of the feeding lifting platform (323), and a clamping assembly (325) slidably connected to the movable end of the feeding rotating device (324). The other end of the feeding connecting plate (321) is fixedly connected to a support platform (326), and the support platform (326) is provided with an inlet slot (327) for cooperating with the RS4 robotic arm feeding module (5) to place materials.
5. The fully automatic pad printing feeding machine according to claim 1, characterized in that: The circular track circulation assembly (33) includes a circulation track (331) fixedly connected to the base plate (31), several mobile trolleys (332) slidably connected to the circulation track (331), several material rotating frames (333) correspondingly arranged on the respective mobile trolleys (332) for carrying materials, a transmission chain (334) arranged inside the circulation track (331), and several sprocket sets (335) pivotally connected to the base plate (31). Each sprocket set (335) is correspondingly arranged at a corresponding corner of the circulation track (331). 35) All are driven and cooperate with the transmission chain (334). One end of each of the mobile trolleys (332) is connected to the transmission chain (334). A spacer block (336) is detachably connected between two adjacent mobile trolleys (332). A locking hole is provided at the bottom of each mobile trolley (332). The locking hole corresponds to the corresponding locking component (35) for limiting and stopping. One set of sprockets (335) is connected to a circulating drive device (337). The circulating drive device (337) is fixedly connected to the lower surface of the base plate (31) through a connecting frame (338). A rotary motor assembly (36) cooperating with the material rotating frame (333) is provided on one side of the base plate (31). The rotary motor assembly (36) includes a fixed plate (361) fixedly connected to the base plate (31), a plurality of telescopic adjustment cylinders (362) equally spaced on the fixed plate (361), a plurality of movable seats (363) equally spaced and slidably connected to the fixed plate (361), and a plurality of drive motors (364) correspondingly fixedly connected to the corresponding movable seats (363). Each drive motor (364) has a rotating chuck (365) at its movable end, and each rotating chuck (365) is correspondingly limited to the corresponding material rotating frame (333).
6. The fully automatic pad printing feeding machine according to claim 5, characterized in that: The locking assembly (35) includes a fixed frame (351) fixedly connected to the lower surface of the base plate (31), a plurality of mounting frames (352) fixedly connected to the lower surface of the fixed frame (351), a locking lifting device (353) correspondingly disposed on the corresponding mounting frame (352), and a locking rod (354) correspondingly disposed on the movable end of the corresponding locking lifting device (353). Each locking rod (354) passes through the fixed frame (351) and is limited to stop by the moving trolley (332).
7. The fully automatic pad printing feeding machine according to claim 1, characterized in that: The pad printing assembly (34) includes a pad printing table (341), two pad printing frames (342), an ink cup assembly (343), two pad printing drive devices (344), a pad printing slide (345), several lifting drive devices (346), and several pad printing heads (347). The pad printing table (341) is fixedly connected to the middle of the base plate (31). The two pad printing frames (342) are respectively disposed on both sides of the pad printing table (341) and fixedly connected to the base plate (31). A support plate (348) is provided in the middle of the two pad printing frames (342). The end of the ink cup assembly (343) corresponds to the corresponding support plate (348). 48) Fixed connection, each of the pad printing drive devices (344) is correspondingly disposed on the upper part of the corresponding pad printing frame (342), the end of the pad printing slide is fixedly connected to the movable end of the two pad printing drive devices (344) respectively, the lower part of the pad printing slide (345) forms an installation groove, each of the lifting drive devices (346) is equally spaced in the installation groove, each of the pad printing heads (347) is fixedly connected to the movable end of the corresponding lifting drive device (346), and a plurality of oil cup steel plates (349) that cooperate with the oil cup assembly (343) are fixedly connected to the upper surface of the pad printing table (341).
8. The fully automatic pad printing feeding machine according to claim 7, characterized in that: The oil cup assembly (343) includes two sets of oil cup cylinders (3431), an oil cup slide (3432), several oil cup supports (3433), and several oil cup components (3434). Each oil cup cylinder (3431) is fixedly connected to the corresponding support plate (348). The oil cup slide (3432) is slidably engaged with the two support plates (348). The end of the oil cup slide (3432) is fixedly connected to the corresponding oil cup cylinder (3431). Several oil cup supports (3433) are equally spaced below the oil cup slide (3432). Each oil cup component (3434) is fixedly connected to the front end of the corresponding oil cup support (3433). The lower end of each oil cup component (3434) is tightly engaged with the corresponding oil cup steel sheet (349).
9. The fully automatic pad printing feeding machine according to claim 1, characterized in that: The feeding and baking module (4) includes a substrate (41), a transport frame (42), a discharge transfer device (43), a discharge lifting device (44), a discharge gripper (45), and a baking oven (46). The substrate (41) is fixedly connected to the frame (1), the transport frame (42) is fixedly connected to the substrate (41), the discharge transfer device (43) is fixedly connected to the upper part of the transport frame (42), and the discharge lifting device (44) is fixed to the movable end of the discharge transfer device (43). The discharge gripper (45) is fixedly connected to the movable end of the discharge lifting device (44). The baking oven (46) is located below the conveyor frame (42). The baking oven (46) is equipped with a conveyor belt (47) for discharging. A discharge plate (48) is pivotally connected to one side of the discharge port (26) of the baking oven (46). The discharge transfer device (43) drives the discharge gripper (45) to reciprocate between the annular track circulation assembly (33) and the baking oven (46).
10. A fully automatic pad printing feeding machine according to claim 1, characterized in that: The frame (1) includes a main frame (11), a discharge rack (12), a hot air duct (13), and a number of ventilation fans (14). The discharge rack (12) is located on one side of the main frame (11) and is fixedly connected to the feeding and baking module (4). The hot air duct (13) is located on the upper part of the main frame (11) and has a number of air outlet ports (15). Each air outlet port (15) is located on one side close to the pad printing module (3). The number of ventilation fans (14) is fixedly connected to the top of the main frame (11).