A guideable unloading device
Patent Information
- Application Number
- CN202522239587.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0003]现有的卸料设备不具备对于管材的导向能力,对于管材的卸料只是采用单一的卸料方式,无法实现自动连续卸料,同时部分传统卸料装置存在设计缺陷,无法形成卸料坡度、卸料方式不合理
一、卸料导向:通过设置各个构件之间的配合,将高处的管材向下运送到输送构件上,进行导向运输,同时可以进行长短杆的筛选,由于安装架上设置有四个筛选区域,且转杆无动力设置,所以当短杆进入筛选区域便无法继续前进,因此启动电机,电机启动旋转轴开始旋转,同时安装架旋转,限制旋转度,另一侧筛选区域旋转至朝上,不会影响后续的动作,同时携带有短杆的侧横向朝斜板,短杆滚出,落入其余收集装置。同时装置设置有限位构件,在管材刚刚被送至输送构件时可能会发生偏移,所以根据管材状态,控制两边液压缸推动推板,将管材推至电动滚筒上的弧形凹槽内,进行限位运输,同时机架另一侧设有限位板,防止管材通过筛选区域时发生位置偏移。
Smart Images

Figure CN224848616U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial production technology, and in particular to a guideable unloading device. Background Technology
[0002] Unloading devices are widely used in various fields such as road engineering, concrete mixing, and warehousing, enabling automated operation and improving efficiency. For example, in road engineering, material transport vehicle unloading devices use thrust ball bearings and gear structures to achieve fully automated lifting.
[0003] Existing unloading equipment lacks the ability to guide pipes, and unloading only uses a single method, failing to achieve automatic and continuous unloading. Furthermore, some traditional unloading devices have design flaws, failing to create an unloading slope or employing unreasonable unloading methods. These problems can lead to impacts or damage to the pipes during unloading, affecting their quality and service life. Utility Model Content
[0004] In order to solve the above-mentioned technical problems, the purpose of this utility model is to provide a guideable unloading device to further improve the device's guiding ability for pipes.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A guideable unloading device includes a fixed frame, a ramp plate at the top of the fixed frame, a through hole on the surface of the ramp plate, a baffle plate inside the through hole, a first soft pad fixed on one side of the baffle plate, and first electric telescopic rods fixed at both ends of the baffle plate, the first electric telescopic rods being fixedly connected to the fixed frame. Two connecting rods are fixed on one side of the ramp plate, each connecting rod having a pry plate rotatably mounted at one end. A fixed rod is fixed at the bottom of the connecting rods, and a second electric telescopic rod is fixed at one end of the fixed rod, the second electric telescopic rod being rotatably connected to the pry plate. A pipe moving component is provided on the other side of the ramp plate, and a pipe conveying assembly is provided at the bottom of the pipe moving component. The pipe conveying assembly includes a pipe guiding component, a pipe limiting component is provided on the top of the pipe guiding component, and the pipe limiting component is disposed below the pipe moving component.
[0006] Preferably, the pipe moving component includes a mounting base, the top side of which is fixedly connected to a ramp plate, and two sliding connecting plates are slidably provided on the inner side of the mounting base. Each of the two sliding connecting plates is provided with a first hydraulic cylinder on both sides of its bottom, and the first hydraulic cylinder is fixedly connected to a fixing frame.
[0007] Preferably, the output end of the first hydraulic cylinder is fixedly connected to the sliding connecting plate, a pipe support plate is slidably provided on the inner side of the sliding connecting plate, a rubber pad is laid on the top surface of the pipe support plate, a second hydraulic cylinder is fixedly provided on one side of the sliding connecting plate, and the output end of the second hydraulic cylinder is fixedly connected to the pipe support plate.
[0008] Preferably, the pipe guide component includes a frame, a limiting plate is fixedly provided on the top of one side of the frame, a plurality of electric rollers are rotatably provided on the inner side of the frame, the surfaces of the plurality of electric rollers are provided with arc-shaped grooves, a motor is provided on one side of the frame, and a rotating shaft is rotatably provided on the inner side of the frame.
[0009] Preferably, the rotating shaft extends through the frame on both sides, the motor output end is fixedly connected to one end of the rotating shaft, a mounting bracket is fixedly provided on the outside of the rotating shaft, the mounting bracket is disposed between the electric rollers, rotating rods are rotatably provided around the mounting bracket, and an inclined plate is provided on one side of the mounting bracket, the inclined plate being fixedly connected to the frame.
[0010] Preferably, the pipe limiting component includes two mounting plates, each with a third hydraulic cylinder fixedly mounted on its inner side, a push plate on the other side of the mounting plate, the output end of the third hydraulic cylinder being fixedly connected to one side of the push plate, and a second soft pad on the other side of the push plate.
[0011] This utility model has the following beneficial effects: I. Unloading Guiding: By coordinating the various components, pipes from higher positions are transported downwards onto the conveying component for guided transport. Simultaneously, long and short rods are screened. Since the mounting frame has four screening zones and the rotating rod is unpowered, short rods cannot proceed beyond the screening zone. Therefore, the motor is activated, starting the rotating shaft and simultaneously rotating the mounting frame to limit the rotation. The other screening zone rotates upwards, not affecting subsequent actions. The side carrying the short rod rolls out onto the inclined plate and falls into the remaining collection device. The device also includes limit components. When the pipes are first fed onto the conveying component, they may deviate. Therefore, depending on the pipe's condition, the hydraulic cylinders on both sides push the push plate, guiding the pipe into the arc-shaped groove on the electric roller for limited transport. A limit plate on the other side of the frame further prevents the pipes from shifting position as they pass through the screening zone.
[0012] II. Pipe Unloading Protection: Throughout the entire guiding and transportation process, soft pads and rubber pads are installed at various key points. For example, when picking up the pipe, it will roll down the skid plate until it contacts the baffle, where a slight collision will occur, so soft pads are installed. When the baffle is lowered, the pipe rolls down the ramp plate and falls into the pipe support plate, where it may fall. Therefore, rubber pads are laid on the side of the pipe support plate that contacts the pipe to reduce damage to the equipment and the pipe. When the pipe is sent to the conveying device, the sliding connecting plate opens to both sides. The height here is set appropriately to reduce fall damage. At the same time, soft pads are installed on the push plate when limiting the movement to reduce damage to the equipment and the pipe.
[0013] 3. Continuous automatic unloading: When the device pryes up the first pipe, after the first pipe falls into the pipe support plate, it extends the baffle and lifts up the second pipe, and so on, to carry out continuous and automatic unloading without affecting the operation between the components. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is an overall structural diagram of the first embodiment of the present utility model.
[0016] Figure 2 This is a schematic diagram of the pipe moving component according to the first embodiment of the present invention.
[0017] Figure 3 This is a schematic diagram of the pipe guide component according to the first embodiment of the present utility model.
[0018] Figure 4 This is a partial structural diagram of the pipe guide component according to the first embodiment of the present invention.
[0019] Figure 5 This is a schematic diagram of the pipe limiting component according to the second embodiment of the present utility model.
[0020] In the diagram: 1. Fixed frame; 2. Inclined plate; 3. Through hole; 4. Baffle; 5. First soft pad; 6. First electric telescopic rod; 7. Connecting rod; 8. Pry bar; 9. Fixed rod; 10. Second electric telescopic rod; 11. Pipe moving component; 111. Mounting base; 112. Sliding connecting plate; 113. First hydraulic cylinder; 114. Pipe support plate; 115. Rubber pad; 116. Second hydraulic cylinder; 12. Pipe guiding component; 121. Frame; 122. Limiting plate; 123. Electric roller; 124. Arc-shaped groove; 125. Motor; 126. Rotating shaft; 127. Mounting frame; 128. Rotating rod; 129. Inclined plate; 13. Pipe limiting component; 131. Mounting plate; 132. Third hydraulic cylinder; 133. Push plate; 134. Second soft pad. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0022] First embodiment according to Figures 1 to 4 As shown, a guideable unloading device includes a fixed frame 1, a ramp 2 on the top of the fixed frame 1, a through hole 3 on the surface of the ramp 2, a baffle 4 inside the through hole 3, a first soft pad 5 fixed on one side of the baffle 4, and a first electric telescopic rod 6 fixed on both ends of the baffle 4. The first electric telescopic rod 6 is fixedly connected to the fixed frame 1. Two connecting rods 7 are fixed on one side of the ramp 2. A pry plate 8 is rotatably provided at one end of each of the two connecting rods 7. A fixed rod 9 is fixed at the bottom of the connecting rods 7. A second electric telescopic rod 10 is fixed at one end of the fixed rod 9. The second electric telescopic rod 10 is rotatably connected to the pry plate 8. A pipe moving component 11 is provided on the other side of the ramp 2. A pipe conveying assembly is provided at the bottom of the pipe moving component 11. The pipe conveying assembly includes a pipe guide member 12, a pipe limiting member 13 is provided on the top of the pipe guide member 12, and the pipe limiting member 13 is located below the pipe moving member 11.
[0023] The fixed frame 1 mainly supports the weight of the material being picked up and the pipes waiting on the ramp 2.
[0024] The pry bar 8 is telescopic. The extension length of the pry bar 8 can be adjusted according to the distance of the pipe. The front end of the pry bar 8 is chamfered to facilitate cutting under the pipe. The pry bar 8 is pushed up by the second electric telescopic rod 10 at the bottom of the pry bar 8, and the pipe is rolled down onto the pipe moving component 11.
[0025] In the pipe moving component 11, the surface of the pipe support plate 114 is covered with a rubber pad 115, which can reduce damage to the device itself while avoiding pipe deformation and extending the service life of the device.
[0026] Meanwhile, when the first pipe is fed into the pipe support plate 114, the skid plate 8 cooperates with the second electric telescopic rod 10 to continue picking up the material. At this time, the first electric telescopic rod 6 is activated, driving the baffle plate 4 to move upward until it is in place. At this time, the picked-up pipe rolls along the skid plate to the front of the baffle plate 4. The baffle plate 4 is provided with a first soft pad 5, which can reduce the deformation of the pipe and reduce the damage to the device itself, thus extending the service life of the device.
[0027] The moment the previous pipe is sent to the pipe guide component 12 by the pipe moving component 11, the pry plate 8 and the second electric telescopic rod 10 work together to pry up the second pipe, thereby performing automatic and continuous unloading of the pipe.
[0028] In the pipe moving component 11, four first hydraulic cylinders 113 are provided. These four first hydraulic cylinders 113 serve to provide support and power to the pipe moving frame. The output ends of these four first hydraulic cylinders 113 are respectively fixed to the sliding connecting plates, so that the two sliding connecting plates 112 can move up and down on the fixed seat.
[0029] The pipe support plate 114 is provided with a groove. This groove can fix the pipe when it rolls onto the pipe support plate 114 through the ramp plate 2, preventing the pipe from running around and also serving as a limit. When the pipe moving component 11 moves to the bottom, the two second hydraulic cylinders 116 pull the two pipe support plates 114 apart to the sides. At this time, the pipe falls into the pipe guide component 12 at an appropriate height. The appropriate height can reduce damage to the pipe and the device itself.
[0030] When the short tube enters the screening area through the guide member, the rotating rods 128 around the mounting frame 127 are not powered, so they cannot continue to move forward when they enter the screening area. At this time, the motor 125 is started, which drives the rotating shaft 126 and the mounting frame 127 to rotate 90 degrees clockwise. At this time, the other side of the mounting frame 127 rotates to the top, and the side carrying the short tube rotates to the right. The short tube rolls out and falls into the other collection device or conveying device through the inclined plate 129.
[0031] Second Embodiment
[0032] according to Figure 5 As shown, the pipe limiting component 13 includes two mounting plates 131. A third hydraulic cylinder 132 is fixedly provided on the inner side of each of the two mounting plates 131. A push plate 133 is provided on the other side of the mounting plate 131. The output end of the third hydraulic cylinder 132 is fixedly connected to one side of the push plate 133. A second soft pad 134 is provided on the other side of the push plate 133.
[0033] Due to the limiting effect of the pipe support plate 114, the pipe will not deviate too much when it enters the pipe guide member 12. According to the state of the pipe, the third hydraulic cylinder 132 is controlled to push the push plate 133 to adjust the position of the pipe in the guide member, so that the pipe falls into the arc groove 124 on the electric roller 123. At the same time, the two push plates 133 are provided with a second soft pad 134 on the side that contacts the pipe. In this way, the pipe surface will not be scratched when the pipe is limited and pushed, and the pipe will not be deformed due to excessive pushing force.
[0034] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.
Claims
1. A guideable unloading device, comprising a fixed frame (1), characterized in that: The top of the fixed frame (1) is provided with a ramp plate (2), the surface of the ramp plate (2) is provided with a through hole (3), the inside of the through hole (3) is provided with a baffle (4), a first soft pad (5) is fixedly provided on one side of the baffle (4), and a first electric telescopic rod (6) is fixedly provided at both ends of the baffle (4). The first electric telescopic rod (6) is fixedly connected to the fixed frame (1). Two connecting rods (7) are fixedly provided on one side of the ramp plate (2). A pry plate (8) is rotatably provided at one end of each of the two connecting rods (7). A fixed rod (9) is fixedly provided at the bottom of the connecting rod (7). A second electric telescopic rod (10) is fixedly provided at one end of the fixed rod (9). The second electric telescopic rod (10) is rotatably connected to the pry plate (8). A pipe moving component (11) is provided on the other side of the ramp plate (2). A pipe conveying component is provided at the bottom of the pipe moving component (11). The pipe conveying assembly includes a pipe guide component (12), and a pipe limiting component (13) is provided on the top of the pipe guide component (12). The pipe limiting component (13) is located below the pipe moving component (11).
2. The guideable unloading device according to claim 1, characterized in that: The pipe moving component (11) includes a mounting base (111), one side of the top of the mounting base (111) is fixedly connected to the ramp plate (2), and two sliding connecting plates (112) are slidably provided on the inner side of the mounting base (111). A first hydraulic cylinder (113) is provided on both sides of the bottom of the two sliding connecting plates (112), and the first hydraulic cylinder (113) is fixedly connected to the fixing frame (1).
3. The guideable unloading device according to claim 2, characterized in that: The output end of the first hydraulic cylinder (113) is fixedly connected to the sliding connecting plate (112). The inner side of the sliding connecting plate (112) is provided with a pipe support plate (114). The top surface of the pipe support plate (114) is covered with a rubber pad (115). A second hydraulic cylinder (116) is fixedly provided on one side of the sliding connecting plate (112). The output end of the second hydraulic cylinder (116) is fixedly connected to the pipe support plate (114).
4. The guideable unloading device according to claim 1, characterized in that: The pipe guide component (12) includes a frame (121), a limiting plate (122) is fixedly provided on the top of one side of the frame (121), a plurality of electric rollers (123) are rotatably provided on the inner side of the frame (121), an arc-shaped groove (124) is provided on the surface of the plurality of electric rollers (123), a motor (125) is provided on one side of the frame (121), and a rotating shaft (126) is rotatably provided on the inner side of the frame (121).
5. A guideable unloading device according to claim 4, characterized in that: The rotating shaft (126) passes through the frame (121) on both sides. The output end of the motor (125) is fixedly connected to one end of the rotating shaft (126). A mounting bracket (127) is fixedly provided on the outside of the rotating shaft (126). The mounting bracket (127) is set between the electric rollers (123). Rotating rods (128) are rotatably provided around the mounting bracket (127). An inclined plate (129) is provided on one side of the mounting bracket (127). The inclined plate (129) is fixedly connected to the frame (121).
6. The guideable unloading device according to claim 1, characterized in that: The pipe limiting component (13) includes two mounting plates (131), and a third hydraulic cylinder (132) is fixedly provided on the inner side of each of the two mounting plates (131). A push plate (133) is provided on the other side of the mounting plate (131). The output end of the third hydraulic cylinder (132) is fixedly connected to one side of the push plate (133). A second soft pad (134) is provided on the other side of the push plate (133).