A coil separator for aluminum coil processing
Patent Information
- Application Number
- CN202521398334.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-07-04
AI Technical Summary
[0002]在铝卷加工领域,通过分条将宽幅铝卷按照需求分割成若干窄幅铝带,在对分条后的铝带进行收卷时,通常采用将多个分条后的铝卷收卷到一个轴上的方案,由于分条后的多个铝带在收卷时距离过近,在收卷过程中,若出现铝带张力不均的情况,就容易导致相邻的铝带在卷绕过程中,边沿出现重叠现象,一旦边沿重叠,铝带边沿就会因受到挤压、摩擦等作用而损坏
通过在机架上设置两个卷绕轴,并根据需要卷绕的铝卷大小,利用提升组件调整卷绕轴的高度,使分条后的铝带能够依次用上下两个卷绕轴分别收卷,能够使分条后的铝带在收卷时保持合适的间距,有效避免了传统单轴收卷时铝带距离过近的问题,减少了因张力不均导致的边沿重叠和损坏,提升了铝卷的加工质量。
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Figure CN224848646U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum coil processing technology, specifically to a slitting machine for aluminum coil processing. Background Technology
[0002] In the field of aluminum coil processing, wide aluminum coils are slitting into several narrow aluminum strips according to requirements. When winding the slitting aluminum strips, a common method is to wind multiple slitting aluminum coils onto a single shaft. However, because the multiple slitting aluminum strips are too close together during winding, uneven tension in the aluminum strips can easily lead to overlapping of the edges of adjacent aluminum strips during the winding process. Once the edges overlap, the edges of the aluminum strips will be damaged due to compression, friction, and other effects.
[0003] Therefore, a slitting machine for aluminum coil processing is proposed to solve the problems mentioned above. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a slitting machine for aluminum coil processing. By setting two winding shafts on the frame and adjusting the height of the winding shafts according to the size of the aluminum coil to be wound, the slit aluminum strip can be wound sequentially by the upper and lower winding shafts. This ensures that the slit aluminum strip maintains a suitable spacing during winding, effectively avoiding the problem of the aluminum strip being too close together when winding with a traditional single shaft. It also reduces edge overlap and damage caused by uneven tension, improves the processing quality of the aluminum coil, and solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: It includes a frame and two winding shafts. The side plates of the frame have a first sliding groove and a second sliding groove. The two side plates of the frame are slidably connected to a first sliding block and a second sliding block, respectively. The two winding shafts are respectively inserted into the corresponding first sliding block and rotatably connected to it. The other end of each winding shaft is connected to the second sliding block via a clamping assembly. The side plates of the frame are connected to a lifting assembly for lifting the first and second sliding blocks. The two winding shafts slide within the first and second sliding grooves via the lifting assembly.
[0006] Preferably, the lifting assembly includes a dual-head motor, a first wire wheel, and a second wire wheel. The dual-head motor is fixedly installed on the frame. The first wire wheel is connected to the dual-head motor via a transmission rod. The second wire wheel is rotatably connected to the side of the first sliding block and the side of the second sliding block. A fixing block is fixedly connected to the side plate of the frame. A wire rope is fixedly connected to the fixing block. The wire rope passes around the second wire wheel and is fixedly connected to the first wire wheel.
[0007] Preferably, the clamping assembly includes a rotating bracket, a lead screw, and a clamping block. One end of the rotating bracket is rotatably connected to the second sliding block, the clamping block is rotatably connected to one end of the lead screw, the lead screw is threadedly connected to the rotating bracket through a nut seat, and both sides of the clamping block are slidably connected to the rotating bracket.
[0008] Preferably, a drive assembly for driving the winding shaft is fixedly installed on the side of the first sliding block away from the winding shaft.
[0009] Preferably, the height of the second slide groove is greater than the height of the first slide groove.
[0010] Preferably, the bottom of the frame is provided with a slide rail, on which a transport vehicle slides, and the transport vehicle is provided with a partition.
[0011] Preferably, one end of the winding shaft is rotatably connected to a connecting shaft via a bearing, and the connecting shaft is inserted between the clamping block and the rotating bracket.
[0012] Compared with the prior art, this utility model provides a slitting machine for aluminum coil processing, which has the following beneficial effects: By setting two winding shafts on the frame and adjusting the height of the winding shafts according to the size of the aluminum coil to be wound, the slit aluminum strip can be wound sequentially by the upper and lower winding shafts. This ensures that the slit aluminum strip maintains a suitable spacing during winding, effectively avoiding the problem of the aluminum strip being too close together when winding with a traditional single shaft. It also reduces edge overlap and damage caused by uneven tension, thus improving the processing quality of the aluminum coil. Attached Figure Description
[0013] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 An isometric structural schematic diagram of the slitting machine for aluminum coil processing according to this utility model; Figure 2 A schematic diagram of the side structure of the No. 1 sliding block provided for the aluminum coil processing slitting machine of this utility model; Figure 3 A schematic diagram of the side structure of the No. 2 sliding block provided for the aluminum coil processing slitting machine of this utility model; Figure 4 An enlarged structural schematic diagram of point A provided for the slitting machine for aluminum coil processing according to this utility model; Figure 5 A schematic diagram of the connection between the winding shaft and the clamping assembly provided by the slitting machine for aluminum coil processing according to this utility model; Figure 6A schematic diagram showing the position of the transport vehicle partition provided for the slitting machine used in the aluminum coil processing of this utility model.
[0014] In the diagram: 1. Frame; 2. Winding shaft; 3. Sliding block No. 1; 4. Sliding block No. 2; 5. Clamping assembly; 6. Lifting assembly; 7. Fixing block; 8. Wire rope; 9. Drive assembly; 10. Slide rail; 11. Transport vehicle; 12. Partition plate; 13. Connecting shaft; 101. Slide groove No. 1; 102. Slide groove No. 2; 501. Rotating bracket; 502. Lead screw; 503. Clamping block; 601. Double-headed motor; 602. Wire wheel No. 1; 603. Wire wheel No. 2. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0016] Please see Figure 1 - Figure 6 This embodiment of an aluminum coil slitting machine includes a frame 1 and two winding shafts 2. The side plates of the frame 1 have a first sliding groove 101 and a second sliding groove 102 of different heights, wherein the second sliding groove 102 is higher than the first sliding groove 101, providing space for the two winding shafts 2 to be distributed vertically. The two side plates of the frame 1 are slidably connected to a first sliding block 3 and a second sliding block 4, respectively. One end of each winding shaft 2 is inserted into the corresponding first sliding block 3 and rotatably connected to one end, and the other end is connected to the second sliding block 4 through a clamping assembly 5. Next, the lifting assembly 6 is connected to the side plate of the frame 1 and is used to drive the first sliding block 3 and the second sliding block 4 to slide in the slide groove, so that the two winding shafts 2 move up and down along the first slide groove 101 and the second slide groove 102 respectively. The height of the two winding shafts 2 is adjusted according to the size of the aluminum coil to be wound, so that the aluminum strip of the second winding shaft 2 does not pass through the middle of the aluminum coil of the first winding shaft 2. This realizes that the slit aluminum strip is independently wound on the upper and lower winding shafts 2 in sequence, avoiding the problem of the aluminum strip being too close to each other on the same winding shaft when it is wound.
[0017] Lifting assembly 6 includes a dual-head motor 601, a first wire wheel 602, and a second wire wheel 603. The dual-head motor 601 is fixedly mounted on the frame 1 and drives the first wire wheel 602 to rotate via a transmission rod. The second wire wheel 603 is rotatably connected to the sides of the first sliding block 3 and the second sliding block 4. A fixing block 7 on the side plate of the frame 1 is connected to a wire rope 8. The wire rope 8 passes around the second wire wheel 603 and is fixed to the first wire wheel 602. When the dual-head motor 601 is working, the first sliding block 3 and the second sliding block 4 are synchronously raised and lowered within the slide groove by the traction of the wire rope 8. Clamping assembly 5 includes a rotating bracket 501, a lead screw 502, and a clamping block 50. 3. One end of the rotating bracket 501 is rotatably connected to the second sliding block 4. The lead screw 502 is threadedly engaged with the rotating bracket 501 through the nut seat. Rotating the lead screw 502 can drive the clamping block 503 to slide inside the rotating bracket 501, thereby clamping or loosening the connecting shaft 13 at one end of the winding shaft 2, realizing the quick installation and disassembly of the winding shaft 2. The drive component 9 is installed on the side of the first sliding block 3 away from the winding shaft 2, which is used to actively drive the winding shaft 2 to rotate. The transport vehicle 11 is slidably connected to the slide rail 10 at the bottom of the frame 1. The partition 12 inside the transport vehicle 11 can separate and store the aluminum coils wound by different winding shafts 2, avoiding collisions between multiple aluminum coils during transportation.
[0018] The working principle of the above embodiment is as follows: the lifting component 6 adjusts the two winding shafts 2 to different height positions in the first slide 101 and the second slide 102 respectively. The slit aluminum strip is wound up by the upper and lower winding shafts 2 respectively. The aluminum strip is wound at intervals on the two winding shafts 2 using a dual-shaft winding method to increase the spacing between the aluminum strips. The driving component 9 drives the winding shafts 2 to rotate and wind up. The clamping component 5 ensures that the other end of the winding shaft 2 is stable and avoids shaking during winding. After winding is completed, the lifting component 6 lowers the winding shaft 2 to the low position, and the clamping component 5 is released to remove the aluminum coil. In use, first, according to the number and specifications of the aluminum strip slits, the height of the two winding shafts 2 is adjusted by the dual-head motor 601 so that the aluminum strip of the later winding shaft 2 does not pass through the middle of the aluminum coil of the previous winding shaft 2. The driving component 9 is started to start winding. During the winding process, the clamping component 5 keeps the winding shaft 2 stable. After winding is completed, the transport vehicle 11 is pushed into the bottom of the frame 1 by the slide rail 10 and the aluminum coil is placed in.
[0019] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.
[0020] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to".
[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A slitting machine for aluminum coil processing, characterized in that: The machine includes a frame (1) and two winding shafts (2). The side plate of the frame (1) has a first sliding groove (101) and a second sliding groove (102). The two side plates of the frame (1) are slidably connected to a first sliding block (3) and a second sliding block (4). The two winding shafts (2) are respectively inserted into the corresponding first sliding block (3) and rotatably connected to the first sliding block (3). The other end of the winding shaft (2) is connected to the second sliding block (4) through a clamping assembly (5). The side plate of the frame (1) is connected to a lifting assembly (6) for lifting the first sliding block (3) and the second sliding block (4). The two winding shafts (2) slide in the first sliding groove (101) and the second sliding groove (102) through the lifting assembly (6).
2. The slitting machine for aluminum coil processing according to claim 1, characterized in that: The lifting assembly (6) includes a dual-head motor (601), a first wire wheel (602), and a second wire wheel (603). The dual-head motor (601) is fixedly installed on the frame (1). The first wire wheel (602) is connected to the dual-head motor (601) through a transmission rod. The second wire wheel (603) is rotatably connected to the side of the first sliding block (3) and the second sliding block (4). A fixing block (7) is fixedly connected to the side plate of the frame (1). A wire rope (8) is fixedly connected to the fixing block (7). The wire rope (8) passes around the second wire wheel (603) and is fixedly connected to the first wire wheel (602).
3. The slitting machine for aluminum coil processing according to claim 1, characterized in that: The clamping assembly (5) includes a rotating bracket (501), a lead screw (502), and a clamping block (503). One end of the rotating bracket (501) is rotatably connected to the second sliding block (4), and the clamping block (503) is rotatably connected to one end of the lead screw (502). The lead screw (502) is threadedly connected to the rotating bracket (501) through a nut seat, and both sides of the clamping block (503) are slidably connected to the rotating bracket (501).
4. The slitting machine for aluminum coil processing according to claim 1, characterized in that: A drive assembly (9) for driving the winding shaft (2) is fixedly installed on the side of the first sliding block (3) away from the winding shaft (2).
5. A slitting machine for aluminum coil processing according to claim 1, characterized in that: The height of the second slide (102) is greater than the height of the first slide (101).
6. A slitting machine for aluminum coil processing according to claim 1, characterized in that: The frame (1) is provided with a slide rail (10) at the bottom, and a transport vehicle (11) slides on the slide rail (10). The transport vehicle (11) is provided with a partition (12).
7. A slitting machine for aluminum coil processing according to claim 3, characterized in that: One end of the winding shaft (2) is rotatably connected to a connecting shaft (13) via a bearing, and the connecting shaft (13) is inserted between the clamping block (503) and the rotating bracket (501).