Auxiliary material pasting machine compatible with sheet material and roll material
Patent Information
- Application Number
- CN202522553313.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0004]然而,生产厂家为了满足不同的生产要求,往往需要分别购置片料贴辅料机和卷料贴辅料机,这不仅增加了设备采购成本,占用了大量的厂房空间,也使得生产线的布局和管理更为复杂,缺乏灵活性
[0016]本实用新型提供的兼容片料、卷料的贴辅料机,通过辅料输送机构、剥料机构、产品输送机构、贴料机构的配合,实现自动取放贴辅料流水线中的产品、自动上辅料并剥料、自动贴附辅料于产品上,该兼容片料、卷料的贴辅料机的自动化程度较高,提高生产效率;通过贴料底模、贴料机械手的配合,贴料底模能够带动产品旋转预设角度以使产品的待贴料侧壁到达预设位置,贴料机械手能够将辅料贴附至产品的待贴料侧壁,实现侧贴功能;通过卷绕装置、料仓单元、转送机械手、输送胶带的配合,使得辅料输送机构适用片料或卷料的装载及输送,并将片料或卷料往剥料机构方向输送,卷料作业时可直接安装卷料即可连续输送,片料作业时借助输送胶带作为载体,实现对片料、卷料两种不同辅料来料形式的兼容,避免生产厂家为了满足不同的生产要求而分别购置片料贴辅料机和卷料贴辅料机,从而降低生产成本、减少生产设备的占用空间,也使得生产线的布局和管理更为简洁,提高灵活性。
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Figure CN224848700U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated machine technology, and in particular to a patching machine compatible with sheet and roll materials. Background Technology
[0002] Currently, in the assembly process of electronic products (such as mobile phones, tablets, and smart wearable devices), auxiliary materials need to be precisely attached to components such as the mid-frame, outer shell, and motherboard. These auxiliary materials generally include conductive foam, insulating PI, double-sided tape, thermally conductive silicone, graphite heat sinks, and QR code labels, and are usually supplied in sheet or roll form. In the traditional auxiliary material application process, manual operation is the main method, which is not only inefficient and costly, but also makes it difficult to guarantee the accuracy of the application.
[0003] In the existing technology, with the development of automation technology, automated attaching machines in the industry are mainly divided into two categories: one is a sheet attaching machine specifically for sheet attachment, and the other is a roll attaching machine specifically for roll attachment.
[0004] However, in order to meet different production requirements, manufacturers often need to purchase sheet material applicator and roll material applicator separately. This not only increases equipment procurement costs and occupies a lot of factory space, but also makes the layout and management of the production line more complicated and lacks flexibility. Utility Model Content
[0005] The purpose of this invention is to provide a patching machine that is compatible with both sheet and roll materials, aiming to solve or at least partially solve the shortcomings of the aforementioned background technology, and to achieve compatibility with two different patching materials, namely sheet and roll materials, thereby not only improving production efficiency, but also reducing production costs and the space occupied by production equipment.
[0006] This utility model provides a sheet and roll-type applicator machine for use in the applicator application process of an applicator production line. It includes an applicator conveying mechanism, a peeling mechanism, an applicator mechanism, and a product conveying mechanism. The applicator conveying mechanism includes a winding device and a sheet transfer device. The winding device can be used for conveying roll materials, and the sheet transfer device includes a hopper unit, a transfer robot, and a conveyor belt. The hopper unit is used to stack sheets, the transfer robot is used to transfer the sheets from the hopper unit, and the conveyor belt can cooperate with the winding device to convey the sheets transferred by the transfer robot. The peeling mechanism is located downstream of the winding device and is used to separate the applicator from the roll film or from the sheet film. The applicator mechanism includes an applicator base mold and an applicator robot. The applicator base mold is used for... The product carrier can rotate the product to bring the side wall of the product to be coated to a preset position. The coating robot is used to attach the auxiliary material provided by the peeling mechanism to the side wall of the product to be coated when it reaches the preset position. The product conveying mechanism is located downstream of the peeling mechanism and includes a conveying device, a feeding device and a discharging device. The conveying device includes a product conveyor belt, and the two ends of the product conveyor belt are respectively connected to the coating production line. The product conveyor belt is used to receive the products to be coated from the coating production line and to transport the products with coated auxiliary material provided by the coating mechanism to the coating production line. The feeding device is used to transfer the products to be coated from the product conveyor belt to the coating base mold. The discharging device is used to transfer the products with coated auxiliary material on the coating base mold to the product conveyor belt.
[0007] Furthermore, the applicator also includes a first rotary drive device and a second rotary drive device. The first rotary drive device is used to drive the applicator base mold to rotate, and the second rotary drive device is used to drive the applicator robot to rotate so as to accurately apply the auxiliary material to the application area on the side wall of the product to be applicated.
[0008] Furthermore, the product conveyor belt includes a feeding conveyor belt and a discharging conveyor belt. The two ends of the feeding conveyor belt are connected to the auxiliary material application line and the discharging conveyor belt, respectively, and the end of the discharging conveyor belt away from the feeding conveyor belt is connected to the auxiliary material application line.
[0009] Furthermore, the winding device includes a loading roller and a take-up roller. When the auxiliary material is in the form of a roll, the loading roller is used to load the roll, and the take-up roller is used to recycle the roll of film. When the auxiliary material is in the form of a sheet, the loading roller is used to load the conveyor belt, and the take-up roller is used to recycle the conveyor belt with the sheet of film adhering to it.
[0010] Furthermore, the sheet material transfer device also includes several deflector rollers, which are used to change the winding path of the conveyor belt to avoid the hopper unit.
[0011] Furthermore, the hopper unit includes a material placement rack and a lifting tray movably disposed above the material placement rack. The material placement rack is detachably provided with several baffles. The baffles pass through the lifting tray upward along the Z direction and form a placement space on the lifting tray for placing sheet material. The lifting tray can rise along the Z direction to move the sheet material upward.
[0012] Furthermore, the transfer robot includes a suction nozzle and a shaking cylinder. The suction nozzle is used to pick up the sheet material, and the shaking cylinder is used to prevent the sheet material picked up by the suction nozzle from sticking together.
[0013] Furthermore, the sheet material transfer device also includes a pressure roller, which is located at one end of the transfer robot near the stripping mechanism and is used to press the sheet material transferred by the transfer robot onto the conveyor belt.
[0014] Furthermore, the conveyor belt is a silent conveyor belt.
[0015] Furthermore, the stripping mechanism includes a stripping plate, and a backlight is provided below the stripping plate.
[0016] This utility model provides a sheet and roll compatible applicator, which, through the cooperation of an applicator conveying mechanism, a peeling mechanism, a product conveying mechanism, and an applicator, automatically picks up and places products in the applicator production line, automatically feeds and peels applicators, and automatically applies applicators to the products. This sheet and roll compatible applicator has a high degree of automation, improving production efficiency. Through the cooperation of the applicator base mold and the applicator robot, the applicator base mold can rotate the product at a preset angle so that the side wall of the product to be applicated reaches a preset position, and the applicator robot can apply the applicator to the side wall of the product to be applicated, realizing the side applicator function. Through winding... The coordination of the device, silo unit, transfer robot, and conveyor belt enables the auxiliary material conveying mechanism to be suitable for loading and conveying sheet or roll materials, and to transport the sheet or roll materials towards the stripping mechanism. When operating with roll materials, the roll materials can be directly installed for continuous conveying. When operating with sheet materials, the conveyor belt is used as a carrier to achieve compatibility with two different forms of auxiliary materials, namely sheet and roll materials. This avoids manufacturers from purchasing separate sheet material applicator machines and roll material applicator machines to meet different production requirements, thereby reducing production costs, reducing the space occupied by production equipment, and making the layout and management of the production line simpler and more flexible. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1This is a schematic diagram of the structure of a sheet and roll adhesive applicator according to the present invention. Figure 1 .
[0019] Figure 2 This is a schematic diagram of the structure of a sheet and roll adhesive applicator according to the present invention. Figure 2 .
[0020] Figure 3 This is a schematic diagram of the structure of a sheet and roll adhesive applicator according to the present invention. Figure 3 .
[0021] Figure 4 for Figure 1 The diagram shows the structure of the material application mechanism.
[0022] Figure 5 for Figure 2 A top view of the conveyor shown.
[0023] Figure 6 for Figure 1 The diagram shows the structure of the auxiliary material conveying mechanism.
[0024] Figure 7 for Figure 6 The shown is a side view of the auxiliary material conveying mechanism conveying the rolled material.
[0025] Figure 8 for Figure 6 The shown is a side view of the auxiliary material conveying mechanism conveying sheet material.
[0026] The attached diagram lists the components represented by each number as follows: 100. Auxiliary material conveying mechanism; 101. Winding device; 102. Sheet material transfer device; 103. Loading roller; 104. Receiving roller; 105. Rotating roller; 106. Material bin unit; 107. Transfer robot; 108. Conveyor belt; 109. Material rack; 110. Lifting pallet; 111. Stop bar; 112. Placement space; 113. Suction nozzle; 114. Vibrating cylinder; 115. Fourth Z-axis drive unit; 116. Second Y-axis drive unit; 117. Redirecting roller; 118. Pressing roller; 119. Fifth Z-axis drive unit; 200. Peeling mechanism; 201. Peeling plate; 202. Waste plate; 300. Applying mechanism; 301. Applying base mold; 302. Applying robot; 303. First rotary drive device; 304. First X-axis drive unit; 30 5. Second rotary drive unit; 306. Third Z-axis drive unit; 307. Second X-axis drive unit; 308. First Y-axis drive unit; 400. Product conveying mechanism; 401. Feeding device; 402. Conveying device; 403. Unloading device; 404. Feeding conveyor belt; 405. Unloading conveyor belt; 406. Positioning and stopping unit; 407. Guide channel; 408. Stop block; 409. Positioning cylinder; 410. Feeding robot; 411. First Z-axis drive unit; 412. Unloading robot; 413. Second Z-axis drive unit; 414. Product conveyor belt; 500. Machine base; 600. Positioning mechanism; 601. Upper correction camera; 602. Lower correction camera; 603. Detection camera; 701. Roll material; 702. Sheet material; 800. Auxiliary material application line. Detailed Implementation
[0027] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0028] The terms “first,” “second,” “third,” “fourth,” etc. (if present) in the specification and claims of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
[0029] The directional terms such as "up," "down," "left," "right," "front," "back," "top," and "bottom" (if present) used in the specification and claims of this utility model are defined according to the position of the structures in the drawings and the relative positions of the structures, and are only for the purpose of clarity and convenience in expressing the technical solution. It should be understood that the use of directional terms should not limit the scope of protection claimed in this application.
[0030] Please see Figures 1-4 and Figure 6A sheet and roll adhesive applicator is used in the adhesive applicator process of an adhesive applicator production line 800. It includes a machine base 500, an adhesive applicator conveying mechanism 100, a peeling mechanism 200, an adhesive applicator 300, and a product conveying mechanism 400. The adhesive applicator conveying mechanism 100, the peeling mechanism 200, the product conveying mechanism 400, and the adhesive applicator 300 are respectively mounted on the machine base 500.
[0031] The auxiliary material conveying mechanism 100 includes a winding device 101 and a sheet material transfer device 102. The winding device 101 can be used to convey the roll material 701; the sheet material transfer device 102 includes a hopper unit 106, a transfer robot 107, and a conveyor belt 108. The hopper unit 106 is used to stack the sheet material 702, the transfer robot 107 is used to transfer the sheet material 702 on the hopper unit 106, and the conveyor belt 108 can cooperate with the winding device 101 to convey the sheet material 702 transferred by the transfer robot 107.
[0032] The auxiliary material conveying mechanism 100 is applicable to auxiliary materials in the form of roll material 701 or sheet material 702. When the auxiliary material is in the form of roll material 701, the winding device 101 loads and drives the roll material 701 to rotate. When the auxiliary material is in the form of sheet material 702, the winding device 101 loads the conveyor belt 108, and the transfer robot 107 transfers the sheet material 702 on the hopper unit 106 to the conveyor belt 108. The winding device 101 drives the conveyor belt 108 to rotate to convey the sheet material 702. Based on the above, the auxiliary material applicator compatible with sheet material and roll material of this utility model is compatible with sheet material 702 and roll material 701.
[0033] It should be noted that roll material 701 consists of a roll of film and auxiliary materials attached to the roll of film, and sheet material 702 consists of a sheet of film and auxiliary materials attached to the sheet of film.
[0034] The stripping mechanism 200 is located downstream of the winding device 101. It is used to separate auxiliary materials from roll film or from sheet film. The separated auxiliary materials will remain on the stripping mechanism 200 and wait for the bonding mechanism 300 to transfer them.
[0035] The material application mechanism 300 includes a material application base mold 301 and a material application robot 302. The material application base mold 301 is used to carry the product and can drive the product to rotate so that the side wall of the product to be applied reaches a preset position. The material application robot 302 is used to apply the auxiliary material provided by the peeling mechanism 200 to the side wall of the product to be applied when it reaches the preset position.
[0036] The product conveying mechanism 400 is located downstream of the stripping mechanism 200 and includes a conveying device 402, a feeding device 401, and a discharging device 403.
[0037] The conveying device 402 includes a product conveyor belt 414, with both ends of the product conveyor belt 414 connected to the auxiliary material application line 800. The product conveyor belt 414 is used to receive products to be applied with auxiliary materials from the auxiliary material application line 800 and to transport products with applied auxiliary materials provided by the application mechanism 300 to the auxiliary material application line 800.
[0038] The feeding device 401 is used to transfer the products to be covered with auxiliary materials on the product conveyor belt 414 to the base mold 301, and the unloading device 403 is used to transfer the products with auxiliary materials already covered on the base mold 301 to the product conveyor belt 414.
[0039] As described above, the sheet and roll compatible applicator provided by this utility model, through the cooperation of the applicator conveying mechanism 100, the peeling mechanism 200, the product conveying mechanism 400, and the applicator 300, achieves automatic picking and placing of products in the applicator assembly line 800, automatic applicator loading and peeling, and automatic applicator application to the products. This sheet and roll compatible applicator has a high degree of automation, improving production efficiency. Through the cooperation of the applicator base mold 301 and the applicator robot 302, the applicator base mold 301 can rotate the product at a preset angle so that the side wall of the product to be applicated reaches a preset position, and the applicator robot 302 can apply the applicator to the side wall of the product to be applicated, realizing the side applicator function. Through the winding device 101 and the material hopper... The coordination of component 106, transfer robot 107, and conveyor belt 108 enables the auxiliary material conveying mechanism 100 to be suitable for loading and conveying sheet material 702 or roll material 701, and to convey sheet material 702 or roll material 701 towards the stripping mechanism 200. When operating with roll material, the roll material 701 can be directly installed for continuous conveying. When operating with sheet material, the conveyor belt 108 is used as a carrier to achieve compatibility between the two different auxiliary material forms of sheet material 702 and roll material 701. This avoids manufacturers from purchasing separate sheet material 702 and roll material 701 auxiliary material attaching machines to meet different production requirements, thereby reducing production costs, reducing the space occupied by production equipment, and making the layout and management of the production line simpler and more flexible.
[0040] Please see Figure 5 The product conveyor belt 414 includes a feeding conveyor belt 404 and a discharging conveyor belt 405. Both ends of the feeding conveyor belt 404 are connected to the applicator assembly line 800 and the discharging conveyor belt 405, respectively. The end of the discharging conveyor belt 405 furthest from the feeding conveyor belt 404 is connected to the applicator assembly line 800. The feeding conveyor belt 404 receives products to be applicated from the applicator assembly line 800, and the discharging conveyor belt 405 transports products with applicated materials provided by the applicator mechanism 300 to the applicator assembly line 800. The feeding conveyor belt 404 and the discharging conveyor belt 405 can transport products to be applicated and products with applicated materials respectively without interference, thus achieving non-interference in the loading and unloading of products in this applicator machine compatible with both sheet and roll materials.
[0041] In this embodiment, the auxiliary material application line 800 flows to the right along the X direction. The feeding conveyor belt 404 and the unloading conveyor belt 405 both extend along the X direction and their flow directions are consistent with those of the auxiliary material application line 800. The feeding device 401 transfers the products to be applied with auxiliary materials from the feeding conveyor belt 404, and the unloading device 403 transfers the products with applied auxiliary materials from the application base mold 301 to the unloading conveyor belt 405.
[0042] Furthermore, the conveying device 402 also includes a positioning and stopping unit 406, which is disposed on the feeding conveyor belt 404. The positioning and stopping unit 406 includes a guide channel 407 for guiding the positioning of the product to be fitted with auxiliary materials, a stop block 408 disposed at the end of the guide channel 407, and a positioning cylinder 409 for positioning the product to be fitted with auxiliary materials. When the auxiliary material application line 800 conveys the product to be fitted with auxiliary materials onto the feeding conveyor belt 404, the product to be fitted with auxiliary materials moves along the guide channel 407 and gradually straightens its position, thereby achieving the effect of initial positioning; the stop block 408 stops the product to be fitted with auxiliary materials, and the positioning cylinder 409 works and pushes the product to be fitted with auxiliary materials against the inner wall of the guide channel 407, thereby achieving fine positioning; then, the product to be fitted with auxiliary materials waits for the feeding device 401 to transfer it to the bonding base mold 301.
[0043] Please see Figure 3 More specifically, the feeding device 401 includes a feeding robot 410 and a first Z-axis drive unit 411. The feeding robot 410 is movably disposed above the feeding conveyor belt 404 and is used to transfer the products to be coated with auxiliary materials intercepted by the feeding conveyor belt 404 to the coating base mold 301. The first Z-axis drive unit 411 is used to drive the feeding robot 410 to move linearly along the Z-axis, and the feeding robot 410 can move above the coating base mold 301. In this embodiment, the feeding robot 410 includes multiple suction heads, which rely on suction force to pick up the products. Optionally, the feeding robot 410 can also work by mechanical gripping or electromagnet magnetic attraction, as long as it can move the products. The first Z-axis drive unit 411 includes components such as a drive motor, slider, slide rail, and transmission belt, as long as it can drive the feeding robot 410 to move along the Z-axis.
[0044] More specifically, the unloading device 403 includes an unloading robot 412 and a second Z-axis drive unit 413. The unloading robot 412 is movably disposed above the unloading conveyor belt 405 and is used to transfer the product with attached auxiliary materials on the base mold 301 to the unloading conveyor belt 405. The second Z-axis drive unit 413 is used to drive the unloading robot 412 to move linearly along the Z-axis, and the unloading robot 412 can move above the base mold 301. In this embodiment, the unloading robot 412 includes multiple suction heads, which rely on suction force to pick up the product. Optionally, the unloading robot 412 can also work by mechanical gripper gripping or electromagnet magnetic attraction, as long as it can move the product. The second Z-axis drive unit 413 includes components such as a drive motor, slider, slide rail, gear, and rack, as long as it can drive the unloading robot 412 to move along the Z-axis.
[0045] Please see Figure 4 The material application mechanism 300 further includes a first rotary drive device 303 and a second rotary drive device 305. The first rotary drive device 303 drives the material application base mold 301 to rotate, and the second rotary drive device 305 drives the material application robot 302 to rotate so as to accurately apply the auxiliary material to the application area on the side wall of the product to be applied. In this embodiment, the first rotary drive device 303 is a rotary cylinder, and the central axis of the rotating end of the first rotary drive device 303 extends along the Y direction; the second rotary drive device 305 is a rotary cylinder, and the central axis of the rotating end of the second rotary drive device 305 extends along the Z direction.
[0046] More specifically, the side of the base mold 301 that holds the product is provided with a negative pressure suction port. The negative pressure suction port is used to firmly hold the product to be applied to prevent the product from falling off during the rotation of the base mold 301. Through the cooperation of the first rotary drive device 303 and the base mold 301, the base mold 301 can drive the product to rotate at a preset angle so that the side wall of the product to be applied reaches a preset position, realizing the side application function. Through the cooperation of the second rotary drive device 305 and the application robot 302, the application robot 302 can accurately apply the auxiliary material to the application area on the side wall of the product to be applied.
[0047] More specifically, the applicator 300 also includes a first X-axis drive unit 304, which is disposed on one side of the product conveyor belt 414. The first X-axis drive unit 304 is used to drive the first rotary drive device 303 and the applicator base mold 301 to move linearly in the X direction above the product conveyor belt 414 simultaneously. By setting the first X-axis drive unit 304, the applicator base mold 301 can move below the loading robot 410 to receive the product to be applicated, the applicator base mold 301 can move the product to be applicated to a preset station to wait for the applicator robot 302 to apply the applicator, and the applicator base mold 301 can move the product with applicator applied to below the unloading robot 412 to wait for the unloading robot 412 to remove the product with applicator applied.
[0048] In this embodiment, the first X-direction driving unit 304 includes components such as a drive motor and a guide block, as long as they can move the base mold 301 and the first rotary driving device 303 together along the X direction.
[0049] More specifically, the material application mechanism 300 also includes a third Z-axis drive unit 306, a second X-axis drive unit 307, and a first Y-axis drive unit 308. The third Z-axis drive unit 306 is used to drive the material application robot 302 and the second rotary drive device 305 to move simultaneously along the Z-axis; the second X-axis drive unit 307 is used to drive the material application robot 302, the second rotary drive device 305, and the third Z-axis drive unit 306 to move together along the X-axis, and the second X-axis drive unit 307 is positioned above the stripping mechanism 200, the product conveyor belt 414, and the material application base mold 301; the first Y-axis drive unit 308 is used to drive the material application robot 302, the second rotary drive device 305, the third Z-axis drive unit 306, and the second X-axis drive unit 307 to move together along the Y-axis.
[0050] Alternatively, the material-applying robot 302 can also operate by means of mechanical gripper or electromagnet magnetic attraction, as long as it can move the auxiliary material from the peeling mechanism 200 to the product to which the auxiliary material is to be applied.
[0051] In this embodiment, the third Z-axis drive unit 306 includes components such as a drive motor and a belt, as long as it can move the material-applying robot 302 and the second rotary drive device 305 along the Z-axis. The second X-axis drive unit 307 includes components such as a drive motor and a guide block, as long as it can drive the material-applying robot 302, the second rotary drive device 305, and the third Z-axis drive unit 306 to move simultaneously along the X-axis. The first Y-axis drive unit 308 includes components such as a drive motor and a guide block, as long as it can drive the material-applying robot 302, the second rotary drive device 305, the third Z-axis drive unit 306, and the second X-axis drive unit 307 to move together along the Y-axis.
[0052] Please see Figures 6-8 The winding device 101 includes a loading roller 103, a take-up roller 104, and several rotating rollers 105. When the auxiliary material is in the form of a roll 701, the loading roller 103 is used to load the roll 701, which then passes around the several rotating rollers 105 in sequence. The take-up roller 104 is used to recycle the roll of film to drive the roll 701 to rotate, thereby bringing the auxiliary material on the roll of film closer to the peeling mechanism 200. When the auxiliary material is in the form of a sheet 702, the loading roller 103 is used to load the conveyor belt 108, and the transfer robot 107 transfers the sheet 702 on the hopper unit 106 to the conveyor belt 108. The take-up roller 104 is used to recycle the conveyor belt 108 with the sheet of film adhering to it, thereby bringing the sheet 702 closer to the peeling mechanism 200.
[0053] Furthermore, the sheet material transfer device 102 also includes several redirecting rollers 117. When the auxiliary material is in the form of sheet material 702, the conveyor belt 108 sequentially winds around the redirecting rollers 117 and the rotating rollers 105. The redirecting rollers 117 are used to change the winding path of the conveyor belt 108 to avoid the hopper unit 106. This arrangement ensures that the auxiliary material conveying mechanism 100 is compatible with both roll material 701 and sheet material 702, and also makes the structure of the auxiliary material conveying mechanism 100 compact, thereby reducing the space occupied by the equipment.
[0054] More specifically, the hopper unit 106 includes a material rack 109 and a lifting tray 110 movably disposed above the material rack 109. The material rack 109 is detachably provided with several baffles 111. The baffles 111 pass through the lifting tray 110 along the Z direction and form a placement space 112 on the lifting tray 110 for placing the sheet material 702. The lifting tray 110 can rise along the Z direction to move the sheet material 702 upward.
[0055] When the auxiliary material is in the form of sheet material 702, the material rack 109 is located above the conveyor belt 108, and the lifting pallet 110 is used to lift the sheet material 702 on the placement space 112 to a certain height so that the transfer robot 107 can pick up the material; when the auxiliary material is in the form of roll material 701, the operator can remove part or all of the baffle strips 111 to avoid the winding path of the roll material 701 and avoid the baffle strips 111 from interfering with the conveying of the roll material 701.
[0056] More specifically, the sheet material transfer device 102 includes a fourth Z-axis drive unit 115 and a second Y-axis drive unit 116. The fourth Z-axis drive unit 115 is used to drive the transfer robot 107 to move linearly along the Z-axis, and the second Y-axis drive unit 116 is used to drive the transfer robot 107 and the fourth Z-axis drive unit 115 to move linearly along the Y-axis, so that the transfer robot 107 can transfer the sheet material 702 to the conveyor belt 108.
[0057] Furthermore, the transfer robot 107 includes a suction nozzle 113 and a shaking cylinder 114. The suction nozzle 113 is used to pick up the sheet material 702, and the shaking cylinder 114 is used to prevent the sheet material 702 picked up by the suction nozzle 113 from sticking together. The suction nozzle 113 is located at the movable end of the shaking cylinder 114. When the suction nozzle 113 picks up the sheet material 702, the shaking cylinder 114 can perform high-frequency, small-amplitude shaking on the suction nozzle 113. This shaking can cause relative displacement between the stuck sheet materials 702, breaking the adhesive force between them, thereby separating the excess sheet material 702 from the picked-up sheet material 702, ensuring that the suction nozzle 113 picks up only one sheet material 702 each time, providing stability and reliability of the equipment.
[0058] Furthermore, the sheet material transfer device 102 also includes a pressure roller 118, which is located at one end of the transfer robot 107 near the peeling mechanism 200 and is used to press the sheet material 702 transferred by the transfer robot 107 onto the conveyor belt 108. More specifically, the pressure roller 118 is connected to a fifth Z-axis drive unit 119, which drives the pressure roller 118 to move linearly along the Z-axis. After the transfer robot 107 places the sheet material 702 onto the conveyor belt 108, the transfer robot 107 stops above the conveyor belt 108, and the pressure roller 118 presses down on the conveyor belt 108 under the drive of the fifth Z-axis drive unit 119. The conveyor belt 108, driven by the take-up roller 104, moves the sheet material 702 closer to the peeling mechanism 200, and the pressure roller 118 performs uniform rolling and pressing on the surface of the sheet material 702. During the rolling extrusion process, the air between the sheet material 702 and the conveyor belt 108 is expelled, and the air bubbles gradually dissipate. Under the combined action of the adhesiveness of the conveyor belt 108 and the pressure of the pressing roller 118, the sheet material 702 is completely bonded to the conveyor belt 108 without gaps or air bubbles, ensuring that the sheet material 702 maintains a stable bonded state throughout the entire conveying process.
[0059] More specifically, the conveyor belt 108 is a silent belt, which makes the sheet 702 smooth and noiseless during the peeling process and has high stability.
[0060] Please see Figure 6 The stripping mechanism 200 includes a stripping plate 201, which is used to separate auxiliary materials from roll film or sheet film. The stripping plate 201 and the conveying device 402 are installed on the same horizontal plane. The material-applying robot 302 can move above the stripping plate 201 and the material-applying bottom mold 301.
[0061] Please see Figure 2 The sheet and roll adhesive applicator provided by this utility model also includes a positioning mechanism 600, which includes a pre-picking positioning device, a post-picking positioning device, and an adhesive applicator positioning device.
[0062] More specifically, the pre-receiving positioning device is used to obtain the position information of the auxiliary material on the peeling plate 201. It is equipped with an upper correction camera 601 mounted on the machine base 500, which takes a vertical downward view of the peeling plate 201. The pre-receiving positioning device provides the position information of the auxiliary material on the peeling plate 201 for this sheet and roll compatible auxiliary material applicator. After obtaining the position information of the auxiliary material, the sheet and roll compatible auxiliary material applicator controls the applicator robot 302 to move to the position of the peeling plate 201 to pick up the auxiliary material. At the same time, it can also determine whether the auxiliary material is correctly placed on the stripping plate 201 based on the obtained auxiliary material position information. If the auxiliary material is properly and qualifiedly laid on the stripping plate 201, proceed to the next step. If there is no auxiliary material on the stripping plate 201, the auxiliary material applicator compatible with sheet and roll materials sends a signal to control the auxiliary material conveying mechanism 100 to run until the auxiliary material appears on the stripping plate 201. If no auxiliary material is detected on the stripping plate 201 for a long time, the auxiliary material applicator compatible with sheet and roll materials issues an alarm to remind the staff to replace the roll material 701.
[0063] More specifically, the post-receiving positioning device is used to obtain the position information of the auxiliary material picked up by the labeling robot 302 on the labeling robot 302. It includes a lower correction camera 602, which is located at one end of the stripping plate 201 near the conveying device 402. The lower correction camera 602 takes vertical upward shots of the labeling robot 302 from below. The post-picking positioning device provides the sheet and roll compatible applicator with position information for the applicator material picked up from the applicator robot 302. Since errors occur after the applicator robot 302 picks up the material, the position of the material on the applicator robot 302 is often difficult to control. Therefore, after obtaining the position information, the sheet and roll compatible applicator corrects the error, ensuring that the applicator robot 302 is aligned with the product to be applicated on the applicator base mold 301. Simultaneously, it can determine whether the applicator robot 302 has correctly picked up the material based on the obtained position information. If the picking is successful, proceed to the next step; if the picking fails and the material falls off, repeat the previous step. If the material picked up by the applicator robot 302 is damaged or has an unacceptable appearance, the sheet and roll compatible applicator controls the applicator robot 302 to attach the unacceptable material to the waste plate 202 for scrapping.
[0064] More specifically, the material placement positioning device is used to obtain information about the auxiliary materials on the product after material placement and the position information of the side wall of the product to be placed on the material placement base mold 301 before material placement. It is equipped with a detection camera 603 mounted on the machine base 500. The detection camera 603 takes a vertical downward shot from top to bottom at the material placement base mold 301 that has reached the preset station to check the situation of the material placement robot 302 applying auxiliary materials to the product. The preset station is located directly below the detection camera 603. The material positioning device provides the sheet and roll compatible material applicator with information on the material attachment status of the product after application and the position information of the side wall of the product to be applied on the application base mold 301 before application. After obtaining the position information of the side wall of the product to be applied on the application base mold 301 before application, the sheet and roll compatible material applicator controls the application robot 302 to move to the corresponding position to apply the material. After the application is completed, the sheet and roll compatible material applicator obtains the material attachment status information of the product after application and checks the material attachment status. If the application is successful, it proceeds to the next step. If the application fails, it tries to apply again. If it fails multiple times, the material applicator issues an alarm to remind the staff.
[0065] Furthermore, a backlight is provided below the stripping plate 201. The backlight can improve the recognition of the auxiliary material position on the stripping plate 201 by the upper correction camera 601, and provide accurate position information of the auxiliary material on the stripping plate 201 for the auxiliary material applicator that is compatible with sheet and roll materials.
[0066] The working principle of the sheet and roll adhesive applicator provided by this utility model is as follows: (1) When the auxiliary material is supplied in roll form 701, please refer to Figure 7Workers remove some or all of the baffles 111 to avoid the winding path of the roll material 701; the roll material 701 is installed on the feeding roller 103, and the roll material 701 is sequentially passed around several rotating rollers 105. The roll of material 701 is installed on the take-up roller 104, which drives the roll material 701 to rotate through the roll of material, thereby realizing the conveying of auxiliary materials. When the roll material 701 reaches the peeling plate 201, the roll of material is separated from the auxiliary materials under the action of the peeling plate 201. The roll of material continues to rotate and is recycled, while the auxiliary materials remain on the peeling plate 201. Before picking up the material, the positioning device obtains the position information of the auxiliary materials on the peeling plate 201. The applying robot 302 moves to the position of the peeling plate 201 to pick up the auxiliary materials. After picking up the material, the positioning device obtains the position information of the auxiliary materials picked up by the applying robot 302 on the applying robot 302. The feeding conveyor belt 404 receives and positions the products to be coated from the coating assembly line 800. The feeding robot 410 picks up the products to be coated from the feeding conveyor belt 404. The coating mold 301 moves along the X-axis closer to the feeding robot 410. The feeding robot 410 places the products to be coated onto the coating mold 301. Subsequently, the coating mold 301 moves the products to be coated to a preset station and rotates the products so that the side wall to be coated reaches the preset position. The coating positioning device obtains the position information of the side wall to be coated on the product on the coating mold 301 before coating. After the coating robot 302 corrects the position, it attaches the coating material to the side wall to be coated on the product on the coating mold 301. The base mold 301 moves the product with the attached material along the X direction to approach the unloading robot 412. The unloading robot 412 picks up the product with the attached material from the base mold 301 and places it on the unloading conveyor belt 405. The unloading conveyor belt 405 transfers the product with the attached material to the material attaching production line 800 to complete the material attaching process.
[0067] (2) When the auxiliary material is in the form of sheet material 702, please refer to Figure 8Sheet material 702 is loaded into hopper unit 106. One end of conveyor belt 108 is attached to loading roller 103. Conveyor belt 108 is wound around redirecting roller 117 and rotating roller 105 in sequence. The other end of conveyor belt 108 is attached to take-up roller 104, which drives conveyor belt 108 to rotate. Lifting pallet 110 lifts sheet material 702 on placement space 112 to a certain height for transfer robot 107 to pick up. Transfer robot 107 transfers sheet material 702 onto conveyor belt 108. Pressing roller 118 presses sheet material 702 on conveyor belt 108. When sheet material 702 reaches peeling plate 201, the sheet material film separates from the auxiliary material under the action of peeling plate 201. The sheet material film continues to rotate with conveyor belt 108 and is recycled, while the auxiliary material remains on peeling plate 201. Before material handling, the positioning device acquires the position information of the auxiliary material on the peeling plate 201. The bonding robot 302 moves to the position of the peeling plate 201 to pick up the auxiliary material. After material handling, the positioning device acquires the position information of the auxiliary material picked up by the bonding robot 302 on the bonding robot 302. The feeding conveyor belt 404 receives and positions the products to be bonded from the bonding assembly line 800. The feeding robot 410 picks up the products to be bonded from the feeding conveyor belt 404. The bonding mold 301 moves along the X direction to approach the feeding robot 410. The feeding robot 410 places the products to be bonded on the bonding mold 301. Subsequently, the bonding mold 301 moves the products to be bonded to a preset station and rotates the products so that the side wall of the products to be bonded reaches the preset position. The material-applying positioning device acquires the position information of the side wall of the product to be applied on the material-applying base mold 301 before applied application. After the material-applying robot 302 corrects the position, it applies the auxiliary material to the side wall of the product to be applied on the material-applying base mold 301. The material-applying base mold 301 moves the product with the applied auxiliary material along the X direction to approach the unloading robot 412. The unloading robot 412 picks up the product with the applied auxiliary material from the material-applying base mold 301 and places it on the unloading conveyor belt 405. The unloading conveyor belt 405 transfers the product with the applied auxiliary material to the material-applying production line 800, completing the material-applying process.
[0068] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A sheet and roll adhesive applicator compatible with sheet and roll materials, used in the adhesive applicator process of an adhesive applicator production line (800), characterized in that, include: The auxiliary material conveying mechanism (100) includes a winding device (101) and a sheet material transfer device (102). The winding device (101) can be used to convey the roll material (701). The sheet material transfer device (102) includes a hopper unit (106), a transfer robot (107), and a conveyor belt (108). The hopper unit (106) is used to stack the sheet material (702). The transfer robot (107) is used to transfer the sheet material (702) on the hopper unit (106). The conveyor belt (108) can cooperate with the winding device (101) to convey the sheet material (702) transferred by the transfer robot (107). A stripping mechanism (200) is located downstream of the winding device (101) and is used to separate auxiliary materials from rolled film or to separate auxiliary materials from sheet film. The material application mechanism (300) includes a material application base mold (301) and a material application robot (302). The material application base mold (301) is used to carry the product and can drive the product to rotate so that the side wall of the product to be applied reaches a preset position. The material application robot (302) is used to apply the auxiliary material provided by the material peeling mechanism (200) to the side wall of the product to be applied when it reaches the preset position. The product conveying mechanism (400), located downstream of the stripping mechanism (200), includes a conveying device (402), a feeding device (401), and a discharging device (403). The conveying device (402) includes a product conveyor belt (414), with both ends of the product conveyor belt (414) connected to the auxiliary material application line (800). The product conveyor belt (414) is used to receive the products to be applied with auxiliary materials from the auxiliary material application line (800) and to convey the products with applied auxiliary materials provided by the application mechanism (300) to the auxiliary material application line (800). The feeding device (401) is used to transfer the products to be applied with auxiliary materials on the product conveyor belt (414) to the application base mold (301). The discharging device (403) is used to transfer the products with applied auxiliary materials on the application base mold (301) to the product conveyor belt (414).
2. The sheet and roll adhesive applicator as described in claim 1, characterized in that, The material application mechanism (300) further includes a first rotary drive device (303) and a second rotary drive device (305). The first rotary drive device (303) is used to drive the material application base mold (301) to rotate, and the second rotary drive device (305) is used to drive the material application robot (302) to rotate so as to accurately apply the auxiliary material to the application area on the side wall of the product to be applied.
3. The sheet and roll adhesive applicator as described in claim 1, characterized in that, The product conveyor belt (414) includes a loading conveyor belt (404) and a unloading conveyor belt (405). The two ends of the loading conveyor belt (404) are connected to the auxiliary material application line (800) and the unloading conveyor belt (405) respectively. The end of the unloading conveyor belt (405) away from the loading conveyor belt (404) is connected to the auxiliary material application line (800).
4. The sheet and roll adhesive applicator as described in claim 1, characterized in that, The winding device (101) includes a loading roller (103) and a take-up roller (104). When the auxiliary material is in the form of a roll (701), the loading roller (103) is used to load the roll (701), and the take-up roller (104) is used to recycle the roll film. When the auxiliary material is in the form of a sheet (702), the loading roller (103) is used to load the conveyor belt (108), and the take-up roller (104) is used to recycle the conveyor belt (108) with the sheet film adhering to it.
5. The sheet and roll adhesive applicator as described in claim 4, characterized in that, The sheet material transfer device (102) also includes several deflector rollers (117), which are used to change the winding path of the conveyor belt (108) to avoid the hopper unit (106).
6. The sheet and roll adhesive applicator as described in claim 5, characterized in that, The hopper unit (106) includes a material rack (109) and a lifting tray (110) movably disposed above the material rack (109). The material rack (109) is detachably provided with several baffles (111). The baffles (111) pass through the lifting tray (110) upward along the Z direction and form a placement space (112) for placing sheet material (702) on the lifting tray (110). The lifting tray (110) can rise along the Z direction to drive the sheet material (702) upward.
7. The sheet and roll adhesive applicator as described in claim 1, characterized in that, The transfer robot (107) includes a suction nozzle (113) and a shaking cylinder (114). The suction nozzle (113) is used to pick up the sheet material (702), and the shaking cylinder (114) is used to prevent the sheet material (702) picked up by the suction nozzle (113) from sticking together.
8. The sheet and roll adhesive applicator as described in claim 1, characterized in that, The sheet transfer device (102) further includes a pressing roller (118), which is disposed at one end of the transfer robot (107) near the stripping mechanism (200) and is used to press the sheet (702) transferred by the transfer robot (107) onto the conveyor belt (108).
9. The sheet and roll adhesive applicator as described in claim 1, characterized in that, The conveyor belt (108) is a silent belt.
10. The sheet and roll adhesive applicator as described in claim 1, characterized in that, The stripping mechanism (200) includes a stripping plate (201), and a backlight is provided below the stripping plate (201).