A wire collecting machine

Abstract

The utility model discloses a silk collecting machine, including organism, still include: guide roller, a plurality of guide rollers are rotationally arranged on the organism, the silk collecting roller is rotationally arranged on the organism for the silk thread of silk collecting, the industrial camera is fixedly arranged between two guide rollers, is used for detecting the silk thread that passes between two guide rollers. The staff only needs to check the visual program's visual window or signal to judge whether the silk thread is broken, avoids constantly patrolling to the machine, and the industrial camera is arranged without contact with the silk thread, avoids the influence to the silk thread tension, makes the work more stable.

Description

Technical Field

[0001] This utility model belongs to the field of winding machine technology, and in particular relates to a winding machine. Background Technology

[0002] Yarn winding machines are often used to wind yarn, fiber filaments and other products. However, yarn breakage may occasionally occur during operation. Neither the unwinding rod nor the winding rod will make any sound after the yarn breaks, so workers need to inspect carefully to find out. If workers do not check, the problem will not be discovered, which reduces the working efficiency of the yarn winding machine and prolongs the yarn winding time, resulting in losses.

[0003] The existing utility model patent with authorization number CN216444795U discloses a fully automatic winding machine with a yarn breakage alarm function. It uses the winding of the inlet roller, positioning roller and guide roller to make the yarn press the positioning frame down. When the yarn breaks, the return spring lifts the positioning frame, so that the bottom two sides rise along the slide bar and touch the contact switch, triggering the alarm light to light up, realizing the yarn breakage alarm function. The structure is simple, the response speed is fast, and it indirectly improves work efficiency and reduces losses.

[0004] However, there are some defects in the above-mentioned patent. During operation, the positioning spring makes the positioning roller have an upward force through its elasticity. However, due to the fatigue of the positioning spring, the elasticity is not stable, which makes this method easy to affect the tightness during line transmission and affect the production quality. Summary of the Invention

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a winding machine, comprising an organic body, and further comprising: Guide rollers: Several guide rollers are rotatably mounted on the machine body; The take-up roller, which is rotatably mounted on the machine body, is used to take up the yarn. An industrial camera, fixedly mounted between two guide rollers, is used to detect the thread passing between the two guide rollers.

[0006] Furthermore, it also includes: A wire sleeve is fixedly disposed between the two guide rollers, which is used to guide the wire. The wire sleeve is designed with both ends open and the middle hollow.

[0007] Furthermore, it also includes: An alarm device, which is fixedly installed on the machine body, is used to issue a warning when the thread breaks.

[0008] Furthermore, it also includes: A slot is formed at the upper end of the wire sleeve, and the slot is connected to the hollow part of the wire sleeve.

[0009] Furthermore, it also includes: An observation slot is provided on the wire sleeve; The observation slot forms a plane in the middle section of the wire sleeve, and the shooting end of the industrial camera corresponds to the plane.

[0010] Furthermore, it also includes: The contact edge between the conductor sleeve and the wire has a rounded corner.

[0011] Furthermore, it also includes: A sleeve, which is fitted onto a take-up roller, is used to take up the yarn; The sleeve is detachably connected to the take-up roller.

[0012] Furthermore, it also includes: Air blowing pipes are fixedly installed at the upper ends of the guide roller, the wire sleeve, and the sleeve. The air blowing end of the air blowing tube is positioned facing the silk thread.

[0013] The beneficial effects of this utility model are as follows: 1. Staff only need to check the vision program's window or signal to determine if the thread is broken, avoiding the need for constant inspection of the machine; at the same time, the industrial camera is set to be non-contact with the thread, avoiding any impact on the thread tension and making the operation more stable.

[0014] 2. The wire guide sleeve can precisely guide the wire, preventing it from shifting due to vibration or external force during transmission, ensuring that the wire is always within the detection range of the industrial camera, and improving the reliability of the detection.

[0015] 3. By installing alarm devices, staff can quickly detect and handle issues, effectively reducing downtime and improving production efficiency.

[0016] 4. It solves the problem of difficult threading of traditional enclosed conductor sleeves, simplifies the threading and maintenance process. When the wire gets stuck or other faults occur inside the conductor sleeve, the staff can handle the problem by slotting without disassembling the conductor sleeve, reducing the difficulty of operation and improving work efficiency.

[0017] 5. The plane formed by the observation slot provides the industrial camera with a clear and interference-free shooting perspective, ensuring that the industrial camera can capture clear images of the wire, reducing misjudgments caused by image blurring, and improving the accuracy of wire breakage detection. At the same time, the staff can also directly observe the transmission of the wire in the conductor sleeve through the observation slot, which is convenient for timely detection of abnormalities.

[0018] 6. The smooth rounded corners prevent the sharp edges of the conductor sleeve from scratching the wire, effectively reducing the risk of wear and breakage during transmission, extending the service life of the wire, and also preventing the wire from being caught on the edge, thus ensuring the smooth progress of the wire take-up operation.

[0019] 7. The yarn is directly wound onto the sleeve. Once the yarn on the sleeve is wound up, the operator can quickly disassemble the sleeve and replace it with a new empty sleeve without disassembling the take-up roller. This simplifies the roll-changing process and makes it easier to store and transport the sleeves with the yarn wound on them, thus improving the continuity and convenience of production.

[0020] 8. The air blower intermittently blows air onto the yarn, which can promptly remove dust, lint, fiber debris and other impurities attached to the yarn, preventing sharp impurities from cutting the yarn. At the same time, it can also prevent impurities from accumulating on the yarn and affecting the winding quality. In addition, the airflow can also cool the yarn to a certain extent, preventing the yarn from deteriorating due to frictional heat, and ensuring the quality of the yarn after winding. Attached Figure Description

[0021] Appendix Figure 1 This is a structural diagram of the present invention; Appendix Figure 2 For the appendix Figure 1 Enlarged diagram of A in the middle; Appendix Figure 3 This is a front view of the present invention; Explanation of reference numerals in the attached drawings: 1. Machine body, 2. Guide roller, 3. Take-up roller, 4. Industrial camera, 5. Wire sleeve, 6. Alarm device, 7. Groove, 8. Observation slot, 9. Rounded corner, 10. Sleeve, 11. Air blowing pipe. Detailed Implementation

[0022] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. In the description of this application, it should be noted that the terminology used herein is only for describing specific implementations and is not intended to limit the exemplary implementations according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings indicate similar items, and therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings. Example 1

[0023] This embodiment provides a winding machine, including an organism 1, and further including: Guide roller 2, a plurality of guide rollers 2 are rotatably arranged on the machine body 1; The take-up roller 3 is rotatably mounted on the machine body 1 and is used to take up the yarn. An industrial camera 4 is fixedly installed between two guide rollers 2 and is used to detect the thread passing between the two guide rollers 2.

[0024] In this technical solution, a control computer is also provided outside the machine body 1. The industrial camera 4 is electrically connected to the control computer and is used to identify the image information collected by the industrial camera 4 through a vision program (the method of identifying the image information collected by the industrial camera 4 through a vision program is existing technology and will not be described in detail here). The shooting end of the industrial camera 4 is located between two of the guide rollers 2. In actual use, the thread is pulled into the take-up roller 3 through the guide wheel. At this time, one section of the thread will be located below the shooting end of the industrial camera 4, so that the industrial camera 4 will capture an image with the thread. The vision program will output an OK signal to the image captured by the industrial camera 4. If the thread breaks, the industrial camera 4 will not capture an image with the thread, so the vision program will output an NG signal to the image captured by the industrial camera 4. The worker can judge whether the thread is broken by the signal or window of the vision program.

[0025] With this structural design, operators only need to check the vision program's window or signal to determine whether the thread is broken, avoiding the need for constant machine inspections; at the same time, the industrial camera 4 is set to be non-contact with the thread, avoiding any impact on the thread tension and making the operation more stable. Example 2

[0026] This embodiment provides a wire take-up machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0027] Furthermore, it also includes: A wire sleeve 5 is fixedly disposed between the two guide rollers 2, which is used to guide the wire. The wire sleeve 5 is designed with both ends open and the middle is hollow.

[0028] In this technical solution, the wire passes through the conductor sleeve 5 and moves toward the next guide roller 2 during transmission, so that the conductor sleeve 5 can guide and limit the wire, preventing the wire from deviating.

[0029] Through this structural design, the wire sleeve 5 can accurately guide the wire, preventing the wire from deviating due to vibration or external force during transmission, ensuring that the wire is always within the detection range of the industrial camera 4, and improving the reliability of detection. Example 3

[0030] This embodiment provides a wire take-up machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0031] Furthermore, it also includes: An alarm device 6 is fixedly installed on the machine body 1 and is used to issue a warning when the thread breaks.

[0032] In this technical solution, the alarm device 6 can be a light alarm, a sound alarm, or a sound and light alarm. It is electrically connected to the control computer. When the vision program outputs an OK signal, the alarm device 6 will not sound an alarm. When the vision program outputs an NG signal, it indicates that the wire is broken or cannot be detected. At this time, the alarm device 6 can emit a sound or flashing light to alert the staff to check, so that the staff can know the fault without having to keep staring at the vision program window.

[0033] This structural design, with the inclusion of alarm device 6, ensures that staff can quickly detect and handle issues, effectively reducing downtime and improving production efficiency. Example 4

[0034] This embodiment provides a wire take-up machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0035] Furthermore, it also includes: A slot 7 is formed at the upper end of the wire sleeve 5, and the slot 7 is connected to the hollow part of the wire sleeve 5.

[0036] In this technical solution, the slot 7 is opened along the length of the conductor sleeve 5, and its width is greater than the diameter of the wire. The slot 7 extends from the upper end face of the conductor sleeve 5 to the hollow cavity, so that the upper end of the conductor sleeve 5 forms an open structure. When the operator is threading the wire or dealing with the wire fault, the wire can be quickly put into or taken out of the conductor sleeve 5 through the slot 7.

[0037] This structural design solves the problem of difficult wire threading in traditional enclosed conductor sleeve 5, simplifies the wire threading and maintenance process, and allows workers to handle wire problems such as jamming in conductor sleeve 5 without disassembling conductor sleeve 5 by using slot 7, reducing operational difficulty and improving work efficiency. Example 5

[0038] This embodiment provides a wire take-up machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0039] Furthermore, it also includes: Observation slot 8 is provided on wire sleeve 5; The observation slot 8 forms a plane in the middle section of the wire sleeve 5, and the shooting end of the industrial camera 4 corresponds to the plane.

[0040] In this technical solution, the observation groove 8 is opened in the middle section of the wire sleeve 5. The observation groove 8 makes the bottom wall of the middle section of the wire sleeve 5 form a flat plane. This plane is parallel to and directly opposite the shooting lens of the industrial camera 4. The shooting focus of the industrial camera 4 is focused on the wire at this plane, making the shooting background of the industrial camera 4 more intuitive and avoiding interference from other features.

[0041] Through this structural design, the plane formed by the observation slot 8 provides the industrial camera 4 with a clear and interference-free shooting perspective, ensuring that the industrial camera 4 can capture clear images of the wire, reducing misjudgments caused by image blurring, and improving the accuracy of wire breakage detection. At the same time, the staff can also directly observe the transmission of the wire in the conductor sleeve 5 through the observation slot 8, which facilitates timely detection of abnormalities. Example 6

[0042] This embodiment provides a wire take-up machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0043] Furthermore, it also includes: The contact edge between the conductor sleeve 5 and the wire is rounded with a radius 9.

[0044] In this technical solution, the rounded corners 9 are set at the opening edges of both ends of the conductor sleeve 5. These positions are all parts that are in direct contact with the wire. They are processed by grinding to make the contact edges of the conductor sleeve 5 form a smooth arc surface.

[0045] Through this structural design, the smooth rounded corners 9 prevent the sharp edges of the conductor sleeve 5 from scratching the wire, effectively reducing the risk of wear and breakage of the wire during transmission, extending the service life of the wire, and also preventing the wire from being caught on the edge, thus ensuring the smooth progress of the wire take-up operation. Example 7

[0046] This embodiment provides a wire take-up machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0047] Furthermore, it also includes: Sleeve 10 is sleeved on take-up roller 3 and is used to take up the yarn. The sleeve 10 is detachably connected to the take-up roller 3.

[0048] With this structural design, the yarn is directly wound onto the sleeve 10. After the yarn on the sleeve 10 is wound up, the operator can quickly disassemble the sleeve 10 and replace it with a new empty sleeve 10 without disassembling the take-up roller 3. This simplifies the roll-changing process and makes it easier to store and transport the sleeve 10 with the yarn wound on it in a unified manner, thereby improving the continuity and convenience of production. Example 8

[0049] This embodiment provides a wire take-up machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0050] Furthermore, it also includes: Air blowing pipe 11 is fixedly provided at the upper ends of the guide roller 2, the wire sleeve 5 and the sleeve 10; The blowing end of the air-blowing pipe 11 is oriented towards the silk thread.

[0051] In this technical solution, all air blowing pipes 11 are connected to an external air pump, which provides a stable airflow to the air blowing pipes 11 to ensure that the airflow can effectively act on the yarn.

[0052] Through this structural design, the air blowing pipe 11 intermittently blows air onto the yarn, which can promptly remove impurities such as dust, lint, and fiber debris attached to the yarn, preventing sharp impurities from cutting the yarn. At the same time, it prevents impurities from accumulating on the yarn and affecting the winding quality. Meanwhile, the airflow can also cool the yarn to a certain extent, preventing the yarn from deteriorating due to frictional heat and ensuring the quality of the yarn after winding.

[0053] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features described in this application specification can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A winding machine, comprising an organic body (1), characterized in that, Also includes: Guide rollers (2), a number of guide rollers (2) are rotatably arranged on the machine body (1); The take-up roller (3) is rotatably mounted on the machine body (1) and is used to take up the yarn. An industrial camera (4) is fixedly installed between two of the guide rollers (2) for detecting the thread passing between the two guide rollers (2).

2. The winding machine according to claim 1, characterized in that, Also includes: A wire sleeve (5) is fixedly disposed between the two guide rollers (2) for guiding the wire; The wire sleeve (5) is hollow in the middle and has two open ends.

3. A winding machine according to claim 2, characterized in that, Also includes: An alarm device (6) is fixedly installed on the machine body (1) and is used to issue a warning when the thread breaks.

4. A winding machine according to claim 3, characterized in that, Also includes: A slot (7) is formed at the upper end of the wire sleeve (5), and the slot (7) is hollowly connected to the wire sleeve (5).

5. A winding machine according to claim 4, characterized in that, Also includes: An observation slot (8) is provided on the wire sleeve (5); The observation slot (8) forms a plane in the middle section of the wire sleeve (5), and the shooting end of the industrial camera (4) corresponds to the plane.

6. A winding machine according to claim 5, characterized in that, Also includes: Rounded corner (9): The contact edge between the wire sleeve (5) and the wire is provided with a rounded corner (9).

7. A winding machine according to claim 6, characterized in that, Also includes: A sleeve (10) is fitted onto a take-up roller (3) for taking up the yarn; The sleeve (10) is detachably connected to the take-up roller (3).

8. A winding machine according to any one of claims 1-7, characterized in that, Also includes: Air blowing pipe (11) is fixedly provided at the upper ends of the guide roller (2), the wire sleeve (5) and the sleeve (10). The blowing end of the blowing tube (11) is oriented toward the silk thread.

Images