A coal mine cable winding support device
Patent Information
- Application Number
- CN202521721817.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-08-13
AI Technical Summary
[0004]为解决对不同规格的线缆缠绕架配置多规格支撑装置,存在采购成本高、占用仓储空间大及提升后续维护成本的问题,本实用新型提供一种煤矿电缆缠绕支撑装置
[0015]本实用新型的进一步改进还有,上述承托座的横截面整体呈凵型结构,且承托座两侧壁的上部设有承托槽,所述承托槽能够承托贯穿所述轴承的支撑轴二。通过承托槽实现了对支撑轴承的支撑轴二形成容置,使用方便。
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Figure CN224848723U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cable winding technology, specifically a coal mine cable winding support device. Background Technology
[0002] In the coal mine safety production system, cables serve as the core carrier of underground power supply, communication, and monitoring systems. Their reliability directly affects the normal operation of critical aspects such as mine ventilation, drainage, and gas monitoring. Due to the complex underground working conditions, cables require frequent maintenance, replacement, and coiling for storage. Traditional manual winding operations have three major drawbacks: low efficiency, as heavy cables rely on multiple people to drag and coil them, resulting in high labor intensity and a single operation taking several hours; high safety risks, as manual operation easily leads to muscle strains or hand cuts (metal fragments often adhere to the cable surface), with industry statistics in the past three years showing that such accidents account for 17%; and lack of standardization, as manual coiling leads to uncontrolled cable bending radii, interlayer cross-winding, accelerated insulation aging, and potential hazards such as leakage and short circuits.
[0003] To overcome the aforementioned bottlenecks, the industry has gradually promoted motor-driven cable winding and support devices, which achieve mechanized cable winding and unwinding through gearbox transmission and rigid support frame coordination. While this device improves operational efficiency and safety, it has also exposed a key technical flaw: The existing equipment uses a fixed support structure, which can only accommodate cable winding racks of a single specification (usually large racks with a standard diameter ≥1.5m). However, there are a large number of medium and small winding racks with diameters of 0.8-1.2m in coal mines. The support width and shaft hole size of these racks differ significantly from those of the large racks, making it impossible to install the equipment effectively. When the spacing between the support racks is too wide, it causes swaying due to suspension. There are also issues with the shaft length supporting the rotation of the cable winding rack being insufficient, or extending the shaft length affecting the winding stability of the rack and causing swaying. If separate support devices are configured for winding racks of different specifications, it will not only increase equipment procurement costs but also lead to redundant underground spare parts storage and a sharp increase in maintenance complexity, seriously hindering intensive production management. Utility Model Content
[0004] To address the issues of high procurement costs, large storage space requirements, and increased subsequent maintenance costs associated with configuring multiple support devices for cable winding racks of different specifications, this utility model provides a coal mine cable winding support device.
[0005] This utility model is achieved through the following technical solution: A coal mine cable winding support device includes a support frame, which includes a base frame formed by two short side beams and two long side beams. Side support frames are provided on the short side beams, and an auxiliary support frame detachably mounted on the base frame is provided between the two side support frames. The top of the side support frames and the auxiliary support frames are provided with a support seat. Two bearings are rotatably provided on the support seat, which are spaced apart and can be used to support the rotation of the cable winding frame. The center lines of the two bearings are parallel in the horizontal plane.
[0006] The two side support frames can provide adaptive support for the largest cable winding racks. By temporarily assembling an auxiliary support frame between the two side support frames and adjusting the distance between the auxiliary support frame and one of the side support frames according to the specific cable winding rack specifications, the compatibility problem for cable winding racks of different specifications is solved, significantly enhancing the versatility of parts, reducing storage space pressure, and saving subsequent maintenance costs.
[0007] A further improvement of this utility model is that the aforementioned auxiliary support frame includes an auxiliary support beam and two auxiliary support beams. The auxiliary support beam is connected to the bottom surface of the support base, and the two auxiliary support beams are respectively connected to the two ends of the auxiliary support beam. An auxiliary snap-fit component is connected to the end of the auxiliary support beam away from the auxiliary support beam. The cross-section of the auxiliary snap-fit component is generally U-shaped, and the auxiliary snap-fit component can snap onto the long side beam. By adapting the U-shaped auxiliary snap-fit component to the long side beam, the installation of the auxiliary support frame on the bottom frame is completed. At the same time, the two bearings at the top of the auxiliary support frame provide support for one end of the support shaft of the cable winding frame. Under the weight of the cable winding frame itself, a three-point support is formed with the two auxiliary snap-fit components, stabilizing the assembly and use of the auxiliary support frame on the bottom frame.
[0008] A further improvement of this invention is that a locking component is provided between the auxiliary support beam and one of the side support frames. This locking component reinforces the connection between the auxiliary support beam and the side support frame, enhancing the stability of the auxiliary support frame on the base frame.
[0009] A further improvement of this invention is that an auxiliary reinforcing rib is connected between the two auxiliary connectors. This auxiliary reinforcing rib enhances the structural strength of the entire auxiliary support frame.
[0010] A further improvement of this invention is that a locking component two is connected between the aforementioned auxiliary reinforcing rib two and one of the short side beams. The locking component two and the locking component one form an upper and lower connection, optimizing the overall stability and strength.
[0011] A further improvement of this invention is that an auxiliary reinforcing rib is connected between the two auxiliary support beams, which can enhance the structural strength of the middle part of the auxiliary support frame.
[0012] A further improvement of this utility model is that the aforementioned side support frame includes a side support beam and two side support beams, the two ends of which are respectively connected to the two ends of the short side beam through the side support beams; the side support beam can be connected to the locking assembly.
[0013] A further improvement of this utility model is that the locking assembly includes a locking screw and locking nuts. The two ends of the locking screw can pass through the auxiliary support beam and the side support beam, respectively. Four locking nuts are provided, two of which are threaded onto the locking screw and clamp the auxiliary support beam, while the other two are threaded onto the locking screw and clamp the side support beam. The clamping of one of the support beams is achieved through the cooperation of two locking nuts and the locking screw, making operation convenient.
[0014] A further improvement of this invention is that the structure of the second locking component is the same as that of the first locking component. The identical structure of the second locking component and the first locking component results in the same operation method, improving overall operational convenience.
[0015] A further improvement of this utility model is that the cross-section of the aforementioned support seat is generally U-shaped, and the upper part of the side walls of the support seat is provided with support grooves, which can support the second support shaft passing through the bearing. The support grooves realize the accommodation of the second support shaft supporting the bearing, which is convenient to use.
[0016] As can be seen from the above technical solution, the beneficial effects of this utility model are: the two side support frames can form adaptive support for the largest specification cable winding rack. By temporarily assembling an auxiliary support frame between the two side support frames and adjusting the distance between the auxiliary support frame and one of the side support frames according to the specific cable winding rack specifications, the adaptation problem for cable winding racks of different specifications is solved, significantly enhancing the versatility of parts, reducing storage space pressure and saving subsequent maintenance costs. Attached Figure Description
[0017] To more clearly illustrate the technical solution of this utility model, the drawings used in the description will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the device structure before the auxiliary support frame is installed, according to a specific embodiment of this utility model.
[0019] Figure 2 This is a schematic diagram of the device structure after the auxiliary support frame is installed, according to a specific embodiment of this utility model.
[0020] Figure 3 This is a schematic diagram of the auxiliary support frame on the bottom frame, which is a specific embodiment of the present invention.
[0021] Figure 4 This is a structural schematic diagram of a locking component according to a specific embodiment of the present invention.
[0022] Figure 5 This is an exploded structural diagram of the support seat and bearing according to a specific embodiment of the present invention.
[0023] In the attached diagram: 10. Support frame; 11. Base frame; 111. Short side beam; 112. Long side beam; 12. Side support frame; 121. Side support beam; 122. Side support beam; 13. Auxiliary support frame; 131. Auxiliary support beam; 132. Auxiliary support beam; 133. Auxiliary reinforcing rib one; 134. Auxiliary reinforcing rib two; 135. Auxiliary snap-fit component; 20. Cable winding rack; 21. Support shaft one; 22. Limiting frame; 30. Drive base; 31. Drive motor; 32. Reducer; 40. Locking assembly one; 41. Locking screw; 42. Locking nut; 50. Locking assembly two; 60. Support seat; 61. Bearing; 62. Support shaft two; 63. Support groove. Detailed Implementation
[0024] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.
[0025] like Figures 1-5 As shown, this utility model discloses a coal mine cable winding support device, including a support frame 10. The support frame 10 includes a bottom frame 11 formed by two short side beams 111 and two long side beams 112. Side support frames 12 are provided on the short side beams 111. An auxiliary support frame 13 is provided between the two side support frames 12 and can be detachably installed on the bottom frame 11. The top of the side support frames 12 and the auxiliary support frames 13 are provided with support seats 60. Two bearings 61 are rotatably provided on the support seats 60 and are spaced apart to support the rotation of the cable winding frame 20. The axis lines of the two bearings 61 are parallel in the horizontal plane.
[0026] The two side support frames 12 can provide adaptive support for the largest cable winding rack 20. By temporarily assembling an auxiliary support frame 13 between the two side support frames 12 and adjusting the spacing between the auxiliary support frame 13 and one of the side support frames 12 according to the specific specifications of the cable winding rack 20, the compatibility problem for cable winding racks 20 of different specifications is solved, significantly enhancing the versatility of parts, reducing storage space pressure, and saving subsequent maintenance costs.
[0027] The support seat 60 has an overall U-shaped cross-section, and the upper part of both side walls of the support seat 60 is provided with support grooves 63. The support grooves 63 can support the second support shaft 62 that passes through the bearing 61; that is, the support seat 60 has four support grooves 63, two of which are arranged opposite each other. The two opposite support grooves 63 are used to place the second support shaft 62, and the bearing 61 is installed on the second support shaft 62 within the groove of the support seat 60. The support grooves 63 realize the accommodation of the second support shaft 62 supporting the bearing 61, which is convenient to use.
[0028] The auxiliary support frame 13 includes an auxiliary support beam 132 and two auxiliary support beams 131. The auxiliary support beam 132 is connected to the bottom surface of the support base 60, and the two auxiliary support beams 131 are respectively connected to the two ends of the auxiliary support beam 132. An auxiliary snap-fit component 135 is connected to the end of the auxiliary support beam 131 away from the auxiliary support beam 132. The cross-section of the auxiliary snap-fit component 135 is U-shaped, and the auxiliary snap-fit component 135 can snap onto the long side beam 112. By adapting the U-shaped auxiliary snap-fit component 135 to the long side beam 112, the installation of the auxiliary support frame 13 on the bottom frame 11 is completed. At the same time, the two bearings 61 at the top of the auxiliary support frame 13 provide support for one end of the support shaft 21 of the cable winding frame 20. Under the weight of the cable winding frame 20, a three-point support is formed with the two auxiliary snap-fit components 135, stabilizing the assembly and use of the auxiliary support frame 13 on the bottom frame 11.
[0029] The side support frame 12 includes a side support beam 122 and two side support beams 121. The two ends of the side support beam 122 are respectively connected to the two ends of the short side beam 111 through the side support beams 121.
[0030] A locking assembly 40 connects the auxiliary support beam 132 to one of the side support frames 12. The locking assembly 40 forms a reinforced connection between the auxiliary support beam 132 and the side support frame 12, thereby improving the stability of the auxiliary support frame 13 on the bottom frame 11.
[0031] The side support beam 122 can be connected to the locking assembly 40.
[0032] The locking assembly 40 includes a locking screw 41 and locking nuts 42. The two ends of the locking screw 41 can pass through the auxiliary support beam 132 and the side support beam 122, respectively. Four locking nuts 42 are provided, with two threaded onto the locking screw 41 and clamping the auxiliary support beam 132, and the other two threaded onto the locking screw 41 and clamping the side support beam 122. The clamping of one of the support beams is achieved by the cooperation of two locking nuts 42 and the locking screw 41, making operation convenient.
[0033] An auxiliary reinforcing rib 134 connects the two auxiliary connectors 135. The auxiliary reinforcing rib 134 improves the structural strength of the entire auxiliary support frame 13.
[0034] The auxiliary reinforcing rib 134 is connected to one of the short side beams 111 by a locking assembly 50. The locking assembly 50 and the locking assembly 40 form an upper and lower connection, optimizing the overall stability and strength.
[0035] The structure of the second locking component 50 is the same as that of the first locking component 40. The identical structure of the second locking component 50 and the first locking component 40 results in the same operation method, improving overall operational convenience.
[0036] An auxiliary reinforcing rib 133 is also connected between the two auxiliary support beams 131. This can enhance the structural strength of the middle part of the auxiliary support frame 13.
[0037] The support frame 10 is provided with a drive base 30 on one side, and a drive motor 31 for driving the cable winding frame 20 is provided on the drive base 30. A reducer 32 is also provided between the drive motor 31 and the cable winding frame 20.
[0038] The cable winding frame 20 includes a support shaft 21 for winding cables. Limiting frames 22 are provided at both ends of the support shaft 21 to constrain the wound cables. One end of the support shaft 21 is connected to the output shaft of the reducer 32 via a coupling.
[0039] The side beams of the bottom frame 11, side support frame 12, and auxiliary support frame 13 are all made of I-beams. Materials are readily available, and structural strength is guaranteed.
[0040] In summary, when using this device, the auxiliary support frame 13 is not required when placing the largest specification cable winding rack 20. The end of the support shaft 21 is placed on the two bearings 61 of the support base 60, and then the support shaft 21 is connected to the output shaft of the reducer 32. When using other specifications of cable winding rack 20, firstly, according to the length of the support shaft 21 of the target cable winding rack 20 specification, the auxiliary support frame 13 is installed on the base frame 11; then, the auxiliary support beam 132 is connected to the side support beam 122 in the idle state through the locking assembly 40, and the auxiliary reinforcing rib 134 is connected to the short side beam 111 through the locking assembly 50.
[0041] The present invention discloses a coal mine cable winding support device. The two side support frames can form adaptive support for the largest cable winding frame. By temporarily assembling an auxiliary support frame between the two side support frames and adjusting the distance between the auxiliary support frame and one of the side support frames according to the specific cable winding frame specifications, the device helps to solve the adaptation problem for cable winding frames of different specifications, significantly enhances the versatility of parts, reduces storage space pressure, and saves subsequent maintenance costs.
[0042] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A coal mine cable winding support device, comprising a support frame (10), the support frame (10) comprising a base frame (11) formed by two short side beams (111) and two long side beams (112), characterized in that, The short side beam (111) is provided with a side support frame (12), and an auxiliary support frame (13) that can be detachably installed on the bottom frame (11) is provided between the two side support frames (12). The top of the side support frame (12) and the auxiliary support frame (13) are provided with a support seat (60). The support seat (60) is rotatably provided with two spaced bearings (61) that can be used to support the rotation of the cable winding frame (20). The center lines of the two bearings (61) are parallel in the horizontal plane.
2. The coal mine cable winding support device according to claim 1, characterized in that, The auxiliary support frame (13) includes an auxiliary support beam (132) and two auxiliary support beams (131). The auxiliary support beam (132) is connected to the bottom surface of the support seat (60). The two auxiliary support beams (131) are respectively connected to the two ends of the auxiliary support beam (132). An auxiliary snap-fit (135) is connected to the end of the auxiliary support beam (131) away from the auxiliary support beam (132). The cross-section of the auxiliary snap-fit (135) is U-shaped, and the auxiliary snap-fit (135) can be snapped onto the long side beam (112).
3. The coal mine cable winding support device according to claim 2, characterized in that, The auxiliary support beam (132) is connected to a locking assembly (40) between one of the support frames (12).
4. A coal mine cable winding support device according to claim 3, characterized in that, An auxiliary reinforcing rib (134) is connected between the two auxiliary connectors (135).
5. A coal mine cable winding support device according to claim 4, characterized in that, The auxiliary reinforcing rib 2 (134) is connected to one of the short side beams (111) by a locking assembly 2 (50).
6. A coal mine cable winding support device according to any one of claims 2 to 5, characterized in that, An auxiliary reinforcing rib (133) is also connected between the two auxiliary support beams (131).
7. A coal mine cable winding support device according to any one of claims 2 to 5, characterized in that, The side support frame (12) includes a side support beam (122) and two side support beams (121). The two ends of the side support beam (122) are connected to the two ends of the short side beam (111) through the side support beams (121). The side support beam (122) can be connected to the locking assembly (40).
8. A coal mine cable winding support device according to claim 7, characterized in that, The locking assembly (40) includes a locking screw (41) and a locking nut (42). The two ends of the locking screw (41) can pass through the auxiliary support beam (132) and the side support beam (122) respectively. There are four locking nuts (42), two of which are threaded onto the locking screw (41) and clamp the auxiliary support beam (132), and the other two are threaded onto the locking screw (41) and clamp the side support beam (122).
9. A coal mine cable winding support device according to claim 5, characterized in that, The structure of the second locking component (50) is the same as that of the first locking component (40).
10. A coal mine cable winding support device according to any one of claims 1 to 5, characterized in that, The cross-section of the support (60) is U-shaped, and the upper part of the two side walls of the support (60) is provided with support grooves (63), which can support the support shaft (62) that passes through the bearing (61).