Solar laminator glue plate hoist and move device
Patent Information
- Application Number
- CN202522199040.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0002]硅胶板是太阳能层压机设备里关键部件,在太阳能电池片组件接受层压机抽真空层压的过程中,就要用到硅胶板对太阳能电池片组件压合密封,通过真空系统对其上箱抽真空将硅胶板压紧,防止空气介入,否则将会导致太阳能电池片组件里面金属发生氧化,被氧化后发电效率会大大降低
吊轨对胶板起到移动与向上拉力的作用,减少胶板在安装时与太阳能层压机的接触,从而减少摩擦力避免胶板表面的拉伤,在安装和卸载的过程中,需要的人工更少,节省人力。
Smart Images

Figure CN224848783U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of adhesive sheet installation, and in particular relates to a mobile device for hoisting adhesive sheets in a solar laminator. Background Technology
[0002] Silicone sheets are a key component in solar cell laminators. During the vacuum lamination process of solar cell modules, silicone sheets are used to press and seal the solar cell modules. The upper chamber of the laminator is evacuated by a vacuum system to press the silicone sheets tightly to prevent air from entering. Otherwise, the metal inside the solar cell module will oxidize, and the power generation efficiency will be greatly reduced.
[0003] Because the solar laminator needs to perform a heating and lamination process every ten minutes, this amounts to approximately 4320 times per month. Currently, the lifespan of the adhesive sheets on the market is between 3000 and 5000 cycles, so the sheets need to be replaced monthly. Based on the current factory's replacement practices, the old sheets must first be removed before installing the new ones. Since replacing a whole roll of adhesive sheets currently requires six workers, it is inconvenient, time-consuming, and disrupts production efficiency. Utility Model Content In view of this, the present invention aims to provide a mobile device for hoisting the adhesive sheet of a solar laminator, in order to solve at least one of the above-mentioned technical problems.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows: A mobile device for hoisting solar laminate sheets includes: A hoisting assembly, which is connected within a hoisting rail assembly for hoisting rubber sheets; The suspension rail assembly consists of a straight suspension rail and a curved suspension rail. A portion of the straight suspension rails are connected in sequence to form a moving part for moving the rubber plate, and another portion of the straight suspension rails are connected in sequence to form a storage part for storing the suspension components. The storage section and the moving section are connected by a curved overhead rail, and the storage section is higher than the moving section above the ground.
[0005] Furthermore, both the linear and curved lifting rails have C-shaped cross-sections, and the outer wall of the rollers installed in the lifting assembly presses against the inner wall of the C-shaped structure.
[0006] Furthermore, the multiple linear suspension rails of the storage section are suspended by a support assembly, the support assembly comprising: A hanging rail mounting plate is provided, on which a hook corresponding to a straight hanging rail is installed. The hook is located on the outside of the straight hanging rail, and a fixing hole is provided on the vertical plate of the hanging rail mounting plate. The hanging rail bracket has a through hole at its top corresponding to the fixing hole. A fixing bolt is installed in the through hole and is threaded through the through hole and connected to the fixing hole.
[0007] Furthermore, the hanging rail mounting plate includes: A horizontal plate with a strip-shaped hole, a hook located on the lower end face of the horizontal plate, a lifting bolt fixed at the top of the hook, the lifting bolt passing through the strip-shaped hole and threadedly connected to a lifting nut located on the upper end face of the horizontal plate; A vertical plate, which is fixed at one end of a horizontal plate; Side plates are located on both sides of the horizontal plate. The side plates are triangular structural members, and the two sides of the triangular structural members are fixedly connected to the horizontal plate and the vertical plate, respectively.
[0008] Furthermore, two adjacent linear suspension rails are connected by a connecting sleeve, which is a C-shaped structure corresponding to the linear suspension rail. The connecting sleeve wraps around the outside of the linear suspension rail and hooks onto the lower end face of the linear suspension rail.
[0009] Furthermore, the connecting sleeve has multiple connecting holes, and multiple connecting nuts corresponding to the connecting holes are fixed on the outer wall of the connecting sleeve. The connecting nuts are internally threaded with connecting bolts, and one end of the connecting bolt passes through the connecting hole and presses against the outer wall of the linear suspension rail.
[0010] Furthermore, there are multiple moving parts, each corresponding to a solar laminator upper box, and adjacent moving parts are connected by a movable hanging rail.
[0011] Furthermore, connecting plates are fixed at both ends of the movable suspension rail, and the shape of the connecting plates corresponds to the shape of the outer wall of the linear suspension rail, with the inner wall of the connecting plates pressing against the outer wall of the linear suspension rail.
[0012] Furthermore, the movable hanging rail has the same structure as the linear hanging rail, and the projection of the movable hanging rail on the vertical plane completely coincides with the projection of the linear hanging rail on the vertical plane.
[0013] Furthermore, the rubber plate has a lifting hole, and the lifting assembly is fixed with a lifting block corresponding to the lifting hole. The lifting block is located inside the lifting hole, and the lifting hole is provided with an air hole buckle. The outer wall of the air hole buckle is in contact with the inner wall of the lifting hole.
[0014] Compared with existing technologies, the solar laminate mounting equipment described in this utility model has the following advantages: The hanging rails move and pull the rubber sheet upwards, reducing the contact between the rubber sheet and the solar laminator during installation. This reduces friction and prevents scratches on the rubber sheet surface. Fewer workers are needed during installation and unloading, saving manpower. Attached Figure Description
[0015] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the solar laminate plate hoisting mobile device described in this embodiment of the utility model; Figure 2 As described in the embodiments of this utility model Figure 1 Schematic diagram of the structure at point A in the middle; Figure 3 This is a schematic diagram illustrating the relationship between the connecting sleeve and the linear suspension rail according to an embodiment of the present invention. Figure 4 This is a schematic diagram of the support component structure according to an embodiment of the present utility model; Figure 5 This is a schematic diagram of the movable hanging rail structure described in an embodiment of the present utility model.
[0016] Explanation of reference numerals in the attached figures: 1. Lifting assembly; 2. Lifting rail assembly; 21. Straight lifting rail; 22. Curved lifting rail; 23. Connecting sleeve; 231. Connecting nut; 232. Connecting bolt; 3. Support assembly; 31. Lifting rail hanging plate; 311. Horizontal plate; 312. Vertical plate; 313. Side plate; 314. Strip hole; 32. Lifting rail bracket; 4. Movable lifting rail; 41. Connecting plate. Detailed Implementation
[0017] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0018] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0021] A mobile device for hoisting solar laminate sheets includes: Lifting assembly 1, which is connected to the lifting rail assembly 2 for lifting the rubber sheet; The suspension rail assembly 2 is composed of a straight suspension rail 21 and a curved suspension rail 22. A portion of the straight suspension rails 21 are connected in sequence to form a moving part for moving the rubber plate, and another portion of the straight suspension rails 21 are connected in sequence to form a storage part for storing the hoisting assembly 1. The storage section and the moving section are connected by a curved overhead rail 22, and the storage section is higher than the moving section in height from the ground.
[0022] Both the straight suspension rail 21 and the curved suspension rail 22 have C-shaped cross-sections, and the outer wall of the rollers installed in the hoisting assembly 1 is pressed against the inner wall of the C-shaped structure.
[0023] The multiple linear suspension rails 21 of the storage section are suspended by a support assembly 3, which includes: The hanging rail plate 31 is equipped with a hook corresponding to the straight hanging rail 21. The hook is located on the outside of the straight hanging rail 21. The vertical plate 312 of the hanging rail plate 31 has a fixing hole. The top of the hanging rail bracket 32 has a through hole corresponding to the fixing hole, and a fixing bolt is provided in the through hole. The fixing bolt passes through the through hole and is threaded into the fixing hole.
[0024] The hanging rail plate 31 includes: A horizontal plate 311 has a strip hole 314. The hook is located on the lower end face of the horizontal plate 311. A lifting bolt is fixed on the top of the hook. The lifting bolt passes through the strip hole 314 and is threadedly connected to the lifting nut located on the upper end face of the horizontal plate 311. A vertical plate 312 is fixed to one end of a horizontal plate 311; Side plate 313 is located on both sides of horizontal plate 311. Side plate 313 is a triangular structural member. The two sides of the triangular structural member are fixedly connected to horizontal plate 311 and vertical plate 312 respectively.
[0025] Two adjacent linear suspension rails 21 are connected by a connecting sleeve 23. The connecting sleeve 23 is a C-shaped structure corresponding to the linear suspension rail 21. The connecting sleeve 23 wraps around the outside of the linear suspension rail 21 and hooks the lower end face of the linear suspension rail 21.
[0026] The connecting sleeve 23 has multiple connecting holes, and multiple connecting nuts 231 corresponding to the connecting holes are fixed on the outer wall of the connecting sleeve 23. The connecting nuts 231 are internally threaded with connecting bolts 232, and one end of the connecting bolts 232 passes through the connecting hole and is pressed against the outer wall of the linear suspension rail 21.
[0027] The moving parts are provided in multiple ways, each moving part corresponds to a solar laminator upper box. Adjacent moving parts are connected by a movable hanging rail 4. After the glue plate is installed, the movable hanging rail 4 is removed because the solar laminator upper box needs to move up and down during operation.
[0028] Connecting plates 41 are fixed at both ends of the movable hanging rail 4. The shape of the connecting plates 41 corresponds to the shape of the outer wall of the straight hanging rail 21, and the inner wall of the connecting plates 41 is pressed against the outer wall of the straight hanging rail 21.
[0029] The movable hanging rail 4 has the same structure as the straight hanging rail 21, and the projection of the movable hanging rail 4 on the vertical plane completely coincides with the projection of the straight hanging rail 21 on the vertical plane.
[0030] The adhesive plate has a lifting hole, and the lifting assembly 1 is fixed with a lifting block corresponding to the lifting hole. The lifting block is located inside the lifting hole, and the lifting hole is provided with an air hole buckle. The outer wall of the air hole buckle fits against the inner wall of the lifting hole.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A mobile device for hoisting and assembling solar laminate sheets, characterized in that, include: Lifting assembly (1), which is connected to the lifting rail assembly (2) for lifting the rubber sheet; The hanging rail assembly (2) consists of a straight hanging rail (21) and a curved hanging rail (22). A portion of the straight hanging rail (21) is connected in sequence to form a moving part for moving the rubber plate, and another portion of the straight hanging rail (21) is connected in sequence to form a storage part for storing the hoisting assembly (1). The storage section and the moving section are connected by a curved hanging rail (22), and the storage section is higher than the moving section in height.
2. The solar laminator sheet hoisting device according to claim 1, characterized in that: Both the straight rail (21) and the curved rail (22) have C-shaped cross sections, and the outer wall of the rollers installed in the hoisting assembly (1) presses against the inner wall of the C-shaped structure.
3. The solar laminator panel hoisting device according to claim 1, characterized in that, The storage section is suspended by multiple linear rails (21) via a support assembly (3), which includes: A hanging rail plate (31) is provided, on which a hook corresponding to a straight hanging rail (21) is installed. The hook is located on the outside of the straight hanging rail (21). A fixing hole is provided on the vertical plate (312) of the hanging rail plate (31). The top of the hanging rail bracket (32) has a through hole corresponding to the fixing hole, and a fixing bolt is provided in the through hole. The fixing bolt passes through the through hole and is threaded into the fixing hole.
4. The solar laminate installation equipment according to claim 3, characterized in that, The hanging rail plate (31) includes: A horizontal plate (311) has a strip hole (314) on it. The hook is located on the lower end face of the horizontal plate (311). A lifting bolt is fixed on the top of the hook. The lifting bolt passes through the strip hole (314) and is threadedly connected to the lifting nut located on the upper end face of the horizontal plate (311). A vertical plate (312) is fixed to one end of a horizontal plate (311); Side plate (313) is located on both sides of horizontal plate (311). The side plate (313) is a triangular structural member. The two sides of the triangular structural member are fixedly connected to the horizontal plate (311) and the vertical plate (312) respectively.
5. The solar laminator plate hoisting device according to claim 1, characterized in that: Two adjacent linear suspension rails (21) are connected by a connecting sleeve (23). The connecting sleeve (23) is a C-shaped structure corresponding to the linear suspension rail (21). The connecting sleeve (23) wraps around the outside of the linear suspension rail (21) and hooks the lower end face of the linear suspension rail (21).
6. The solar laminator plate hoisting device according to claim 5, characterized in that: The connecting sleeve (23) has multiple connecting holes, and multiple connecting nuts (231) corresponding to the connecting holes are fixed on the outer wall of the connecting sleeve (23). The connecting nuts (231) are internally threaded with connecting bolts (232), and one end of the connecting bolts (232) passes through the connecting hole and presses against the outer wall of the linear suspension rail (21).
7. The solar laminator sheet hoisting device according to claim 1, characterized in that: The moving parts are provided in multiple ways, each moving part corresponds to a solar laminator upper box, and adjacent moving parts are connected by a movable hanging rail (4).
8. The solar laminator sheet hoisting device according to claim 7, characterized in that: The movable hanging rail (4) is fixed with connecting plates (41) at both ends. The shape of the connecting plate (41) corresponds to the shape of the outer wall of the straight hanging rail (21). The inner wall of the connecting plate (41) is pressed against the outer wall of the straight hanging rail (21).
9. A solar laminator plate hoisting device according to claim 7, characterized in that: The movable hanging rail (4) has the same structure as the straight hanging rail (21), and the projection of the movable hanging rail (4) on the vertical plane completely coincides with the projection of the straight hanging rail (21) on the vertical plane.
10. A solar laminator plate hoisting device according to claim 1, characterized in that: The rubber plate has a lifting hole, and the lifting assembly (1) is fixed with a lifting block corresponding to the lifting hole. The lifting block is located inside the lifting hole, and the lifting hole is provided with an air hole buckle. The outer wall of the air hole buckle is in contact with the inner wall of the lifting hole.