Modular corrosion-proof integrated structure of integrated sewage treatment equipment

CN224848931UActive Publication Date: 2026-10-13YUNNAN ZHONGHUAN JINZE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521796101.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2026-10-13
Estimated Expiration
2035-08-22

AI Technical Summary

Technical Problem

[0002]一体化污水处理设备因其占地面积小、处理效率高、安装便捷等优点,在市政污水、工业废水及农村生活污水处理中得到广泛应用,设备内部通常包含格栅、沉淀池、生物反应池、过滤池等多个功能单元,这些单元长期与含有酸碱、盐类、有机物及微生物的污水接触,极易发生腐蚀,影响设备的使用寿命和处理效果

Benefits of technology

[0019]1、本实用新型通过设置的一体化污水处理机主体由多个处理罐组成,每个处理罐内壁有第一内防腐层,可针对不同功能处理模块的腐蚀环境提供适配的防腐保护,实现了对各单元的针对性防腐,避免整体防腐导致的局部失效问题,达到提升设备抗腐蚀能力的效果。

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Abstract

The utility model relates to sewage treatment equipment technical field, concretely relates to the modularization anticorrosive integrated structure of integrated sewage treatment equipment, including integrated sewage treatment machine main part, integrated sewage treatment machine main part is by multiple mutually connected treatment jar and is composed, and the inside installation of each corresponding treatment jar has corresponding function processing module, the inner wall of treatment jar is fixedly installed with first inner anticorrosive layer, the top of treatment jar is fixedly installed with the overhauling tube, the inner wall of overhauling tube is fixedly installed with second inner anticorrosive layer, and the top of overhauling tube is provided with corrosion -resistant sealing washer, and the top of overhauling tube is detachably installed with anticorrosive sealing cover, and anticorrosive sealing cover presses corrosion -resistant sealing washer on the top surface of overhauling tube, and the bottom jar body of treatment jar is fixedly installed with blowdown pipe, and blowdown pipe is fixedly installed with blowdown valve. The utility model has realized the pertinence anticorrosion of each unit, avoided the local failure caused by integral anticorrosion.
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Description

Technical Field

[0001] This utility model relates to the field of sewage treatment equipment technology, and more specifically, to a modular anti-corrosion integrated structure for integrated sewage treatment equipment. Background Technology

[0002] Integrated wastewater treatment equipment is widely used in the treatment of municipal sewage, industrial wastewater and rural domestic sewage due to its advantages such as small footprint, high treatment efficiency and convenient installation. The equipment usually contains multiple functional units such as screens, sedimentation tanks, biological reaction tanks and filtration tanks. These units are in long-term contact with sewage containing acids, alkalis, salts, organic matter and microorganisms, which are prone to corrosion, affecting the service life and treatment effect of the equipment.

[0003] Currently, corrosion protection for integrated wastewater treatment equipment mostly involves applying anti-corrosion coatings or lining with anti-corrosion layers. However, this approach has several drawbacks: First, the overall anti-corrosion structure struggles to adapt to the varying corrosive environments of different functional units. For instance, the microbial corrosion in biological reactors differs from the chemical corrosion in sedimentation tanks, leading to different requirements for anti-corrosion materials. A uniform anti-corrosion treatment can easily result in localized failures. Second, traditional equipment often features fixed connections between functional units. When a localized anti-corrosion layer is damaged, the entire equipment must be repaired or replaced, resulting in high maintenance costs, long cycles, and disruption to continuous operation. Therefore, we propose a modular integrated anti-corrosion structure for integrated wastewater treatment equipment. Utility Model Content

[0004] The purpose of this utility model is to provide a modular anti-corrosion integrated structure for integrated sewage treatment equipment to solve the defects mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] The modular anti-corrosion integrated structure of the integrated sewage treatment equipment includes an integrated sewage treatment machine body, which is composed of multiple interconnected treatment tanks. Each corresponding treatment tank has a corresponding functional treatment module installed inside. A first inner anti-corrosion layer is fixedly installed on the inner wall of the treatment tank. An inspection cylinder is fixedly installed on the top of the treatment tank. A second inner anti-corrosion layer is fixedly installed on the inner wall of the inspection cylinder. A corrosion-resistant sealing gasket is provided on the top of the inspection cylinder. An anti-corrosion sealing cover is detachably installed on the top of the inspection cylinder. The anti-corrosion sealing cover presses the corrosion-resistant sealing gasket tightly onto the top surface of the inspection cylinder.

[0007] Preferably, the bottom of the treatment tank is fixedly installed with multiple fixed bases, and the height of the fixed bases is between 8cm and 12cm.

[0008] Preferably, a drain pipe is fixedly installed on the bottom of the treatment tank, and a drain valve is fixedly installed on the drain pipe;

[0009] This setting allows for corresponding sewage discharge operations when needed.

[0010] Preferably, an inlet pipe is fixedly installed on the top of the treatment tank, and an outlet pipe is also fixedly installed on one side of the top of the treatment tank.

[0011] This setting enables the corresponding pipeline connection operations.

[0012] Preferably, a fixing ring is fixedly installed on the top cylinder of the inspection cylinder, and the anti-corrosion sealing cover is detachably connected to the fixing ring by multiple fastening bolts.

[0013] Preferably, the corrosion-resistant sealing gasket is composed of a lower corrosion-resistant gasket and an upper corrosion-resistant gasket disposed above the lower corrosion-resistant gasket, and an internal pressure-resistant fixing frame is provided between the lower corrosion-resistant gasket and the upper corrosion-resistant gasket.

[0014] Preferably, the lower corrosion-resistant pad, the upper corrosion-resistant pad, and the inner pressure-resistant fixing frame are integrally formed, and the inner pressure-resistant fixing frame has a radial structure.

[0015] The above two settings can make the structure of the corrosion-resistant sealing gasket more robust and stable.

[0016] Preferably, a plurality of positioning protrusions are fixedly installed on the top surface of the fixing ring, and a plurality of positioning holes are provided in the inner anti-compression fixing frame. The upper and lower ends of the positioning holes are connected to the outside. The positioning protrusions are located in the positioning holes and are inserted into the positioning holes.

[0017] This setting helps to position the corrosion-resistant gasket during installation.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. The integrated sewage treatment machine of this utility model is composed of multiple treatment tanks. Each treatment tank has a first inner anti-corrosion layer on its inner wall, which can provide appropriate anti-corrosion protection for the corrosive environment of different functional treatment modules. This achieves targeted anti-corrosion for each unit, avoids the problem of local failure caused by overall anti-corrosion, and improves the corrosion resistance of the equipment.

[0020] 2. This utility model, through the inspection cylinder and anti-corrosion sealing cover on the top of the treatment tank, combined with the detachable connection method, allows for individual repairs when the local anti-corrosion layer is damaged, without the need to disassemble the entire equipment. This achieves convenient local maintenance, thereby reducing maintenance costs and shortening the maintenance cycle.

[0021] 3. This utility model features a corrosion-resistant sealing gasket at the top of the inspection cylinder, which consists of a lower corrosion-resistant gasket, an upper corrosion-resistant gasket, and a radially arranged inner pressure-resistant fixing frame. With the positioning protrusion and positioning hole interlocking and positioning, the sealing gasket structure is stable and the seal is reliable, achieving effective corrosion protection and sealing of the inspection part, and preventing the leakage of corrosive media. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a partial structural schematic diagram of the present invention;

[0024] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0025] Figure 4 This is a cross-sectional view of the corrosion-resistant sealing gasket of this utility model;

[0026] The meanings of the labels in the diagram are as follows:

[0027] 1. Main body of integrated sewage treatment machine; 10. Treatment tank; 11. First inner anti-corrosion layer; 12. Fixed base; 13. Sewage pipe; 14. Sewage valve; 15. Inlet pipe; 16. Outlet pipe;

[0028] 2. Inspection cylinder; 20. Second inner anti-corrosion layer; 21. Fixing ring; 22. Positioning protrusion; 23. Corrosion-resistant sealing gasket; 231. Lower corrosion-resistant pad; 232. Inner pressure-resistant fixing bracket; 233. Positioning hole; 234. Upper corrosion-resistant pad; 24. Anti-corrosion sealing cover. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-4This utility model provides a technical solution: a modular anti-corrosion integrated structure for an integrated sewage treatment equipment, including an integrated sewage treatment machine body 1, which is composed of multiple interconnected treatment tanks 10. The multiple treatment tanks 10 can be connected by anti-corrosion flanges. Each corresponding treatment tank 10 has a corresponding functional treatment module installed inside. A first inner anti-corrosion layer 11 is fixedly installed on the inner wall of the treatment tank 10. For example, a grid module, sedimentation module, biological reaction module, and filtration module can be set inside the corresponding treatment tank 10. The first inner anti-corrosion layer 11 of the grid module and sedimentation module can be made of glass fiber reinforced plastic with a thickness of 8~12mm, which has good chemical corrosion resistance and can resist the erosion of acid and alkali substances in sewage. The first inner anti-corrosion layer 11 of the biological reaction module can be made of polytetrafluoroethylene lining with a thickness of 3~5mm, which can withstand the corrosion of organic acids produced by microbial metabolism and high temperature environment. The first inner anti-corrosion layer 11 of the filtration module is made of rubber lining with a Shore hardness of 60~70 degrees, which has excellent wear resistance and impact resistance and can adapt to particle friction during the filtration process.

[0031] A maintenance cylinder 2 is fixedly installed on the top of the treatment tank 10. A second inner anti-corrosion layer 20 is fixedly installed on the inner wall of the maintenance cylinder 2. The corresponding first inner anti-corrosion layer 11 and second inner anti-corrosion layer 20 are selected according to the nature of sewage treatment, so that different treatment units can adapt to their respective corrosive environments and improve the overall anti-corrosion targeting.

[0032] In this embodiment, a corrosion-resistant sealing gasket 23 is provided on the top of the inspection cylinder 2, which can perform a sealing operation; a corrosion-resistant sealing cover 24 is detachably installed on the top of the inspection cylinder 2, which presses the corrosion-resistant sealing gasket 23 tightly onto the top surface of the inspection cylinder 2, and the corrosion-resistant sealing cover 24 can further achieve a sealing effect.

[0033] like Figure 1 As shown, multiple fixed bases 12 are fixedly installed at the bottom of the treatment tank 10. The height of the fixed bases 12 is between 8cm and 12cm, which keeps the bottom of the treatment tank 10 away from ground moisture and corrosive media, reduces the risk of bottom corrosion, and enhances the stability of the equipment placement.

[0034] like Figure 1 As shown, a drain pipe 13 is fixedly installed on the bottom tank of the treatment tank 10, and a drain valve 14 is fixedly installed on the drain pipe 13. The residual sewage and impurities in the tank can be discharged in time during maintenance or cleaning to avoid long-term retention of pollutants and aggravation of corrosion, and to facilitate equipment maintenance.

[0035] Specifically, an inlet pipe 15 is fixedly installed on the top tank of the treatment tank 10, and an outlet pipe 16 is also fixedly installed on one side of the top tank of the treatment tank 10, which facilitates connection with external pipelines to form a complete treatment process, ensures that sewage flows through each functional module in sequence, and improves the integration and ease of operation of the equipment.

[0036] Furthermore, a fixing ring 21 is fixedly installed on the top cylinder of the inspection cylinder 2. The anti-corrosion sealing cover 24 is detachably connected to the fixing ring 21 by multiple fastening bolts, making it easy to disassemble and assemble the sealing cover, and facilitating the inspection and maintenance of the inside of the treatment tank 10 through the inspection cylinder 2, thus reducing the difficulty of maintenance.

[0037] In addition, the corrosion-resistant sealing gasket 23 is composed of a lower corrosion-resistant gasket 231 and an upper corrosion-resistant gasket 234 disposed above the lower corrosion-resistant gasket 231. An inner pressure-resistant fixing frame 232 is provided between the lower corrosion-resistant gasket 231 and the upper corrosion-resistant gasket 234. The lower corrosion-resistant gasket 231, the upper corrosion-resistant gasket 234 and the inner pressure-resistant fixing frame 232 are integrally formed structures. The inner pressure-resistant fixing frame 232 has a radial structure, which enhances the structural strength and pressure resistance of the sealing gasket and ensures stable sealing performance during long-term use.

[0038] It is worth noting that multiple positioning protrusions 22 are fixedly installed on the top surface of the fixing ring 21, and multiple positioning holes 233 are provided in the inner pressure-resistant fixing frame 232. The upper and lower ends of the positioning holes 233 are connected to the outside. The positioning protrusions 22 are located in the positioning holes 233 and are inserted and matched with the positioning holes 233 to achieve precise positioning of the corrosion-resistant sealing gasket 23, prevent the sealing gasket from being misaligned and affecting the sealing effect, and ensure reliable corrosion protection and sealing.

[0039] In use, the modular anti-corrosion integrated structure of the integrated sewage treatment equipment of this utility model places multiple treatment tanks 10 of the main body 1 of the integrated sewage treatment machine stably through the fixed base 12, connects the inlet pipe 15 and outlet pipe 16 of each treatment tank 10, and arranges the corresponding pipelines to form a complete sewage treatment pipeline; according to the nature of sewage, ensure that the first inner anti-corrosion layer 11 of the inner wall of each treatment tank 10 and the second inner anti-corrosion layer 20 of the inspection cylinder 2 are adapted to the corresponding corrosive environment.

[0040] Before starting the equipment, check the corrosion-resistant sealing gasket 23 on the top of the inspection cylinder 2 to ensure that the positioning protrusion 22 is inserted into the positioning hole 233. Fix the anti-corrosion sealing cover 24 to the fixing ring 21 with the fastening bolts, and press the sealing gasket to achieve a seal. The sewage enters the treatment tank 10 through the inlet pipe 15, and is discharged from the outlet pipe 16 after being treated by the internal functional treatment module.

[0041] When maintenance is required, remove the anti-corrosion sealing cover 24, check the internal condition through the inspection cylinder 2, open the drain valve 14 during cleaning to allow residual sewage to be discharged from the drain pipe 13, and after maintenance is completed, reinstall the corrosion-resistant sealing gasket 23 and the anti-corrosion sealing cover 24 to ensure reliable sealing before resuming operation.

[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A modular anti-corrosion integrated structure for integrated sewage treatment equipment, comprising an integrated sewage treatment machine body (1), characterized in that: The integrated sewage treatment machine body (1) is composed of multiple interconnected treatment tanks (10). Each corresponding treatment tank (10) is equipped with a corresponding functional treatment module. A first inner anti-corrosion layer (11) is fixedly installed on the inner wall of the treatment tank (10). A maintenance cylinder (2) is fixedly installed on the top of the treatment tank (10). A second inner anti-corrosion layer (20) is fixedly installed on the inner wall of the maintenance cylinder (2). A corrosion-resistant sealing gasket (23) is provided on the top of the maintenance cylinder (2). A corrosion-resistant sealing cover (24) is detachably installed on the top of the maintenance cylinder (2). The corrosion-resistant sealing cover (24) presses the corrosion-resistant sealing gasket (23) tightly on the top surface of the maintenance cylinder (2).

2. The modular anti-corrosion integrated structure of the integrated sewage treatment equipment according to claim 1, characterized in that: The bottom of the processing tank (10) is fixedly installed with multiple fixed bases (12), and the height of the fixed bases (12) is between 8cm and 12cm.

3. The modular anti-corrosion integrated structure of the integrated sewage treatment equipment according to claim 1, characterized in that: A drain pipe (13) is fixedly installed on the bottom tank of the treatment tank (10), and a drain valve (14) is fixedly installed on the drain pipe (13).

4. The modular anti-corrosion integrated structure of the integrated sewage treatment equipment according to claim 1, characterized in that: A water inlet pipe (15) is fixedly installed on the top tank body of the treatment tank (10), and a water outlet pipe (16) is also fixedly installed on one side of the top tank body of the treatment tank (10).

5. The modular anti-corrosion integrated structure of the integrated sewage treatment equipment according to claim 1, characterized in that: A fixing ring (21) is fixedly installed on the top cylinder of the inspection cylinder (2), and the anti-corrosion sealing cover (24) is detachably connected to the fixing ring (21) by multiple fastening bolts.

6. The modular anti-corrosion integrated structure of the integrated sewage treatment equipment according to claim 5, characterized in that: The corrosion-resistant sealing gasket (23) consists of a lower corrosion-resistant gasket (231) and an upper corrosion-resistant gasket (234) disposed above the lower corrosion-resistant gasket (231). An internal pressure-resistant fixing frame (232) is provided between the lower corrosion-resistant gasket (231) and the upper corrosion-resistant gasket (234).

7. The modular anti-corrosion integrated structure of the integrated sewage treatment equipment according to claim 6, characterized in that: The lower corrosion-resistant pad (231), the upper corrosion-resistant pad (234), and the inner pressure-resistant fixing frame (232) are integrally formed structures, and the inner pressure-resistant fixing frame (232) has a radial structure.

8. The modular anti-corrosion integrated structure of the integrated sewage treatment equipment according to claim 7, characterized in that: Multiple positioning protrusions (22) are fixedly installed on the top surface of the fixed ring (21). Multiple positioning holes (233) are provided in the inner anti-compression fixing frame (232). The upper and lower ends of the positioning holes (233) are connected to the outside. The positioning protrusions (22) are located in the positioning holes (233) and are inserted into the positioning holes (233).